O p t i o n s. Interroll s focus is optimum customisation for your application when developing options

Transcription

1 Overview O p t i o n s Interroll s focus is optimum customisation for your application when developing options for Interroll Drum Motors. This chapter includes options which are integral to the Interroll Drum Motor when it is delivered. ÂÂLagging for Friction Drive elts p 128 ÂÂLagging for Positive Drive elts Lagging for plastic modular belts p 134 Lagging for positive drive solid homogeneous belts p 138 Multiprofile for positive drive solid homogeneous belts p 140 ÂÂSprockets for Plastic Modular elts p 142 ÂÂSprockets for Plastic Modular elts for use with Drum Motor or Idler 88D p 146 ÂÂControl for Drum Motors ackstops p 150 Dynamic balancing p 151 Electromagnetic brakes p 152 Rectifiers p 154 Feedback Devices p 158 Standard Asynchronous Drum Motors p 12 Standard Synchronous Drum Motors p IFI IP 55 Frequency Inverter p 120 Accessories p 160

2 L agging for FrICtion Drive elts Smooth or specially grooved lagging to increase friction between drum motor shell and conveyor belt Lagging for Friction Drive elts Wet applications For standard drum motors High resistance to oil, fuel and other chemicals Lagging increases friction between drum motor shell and conveyor belt Lagging prevents slip between drum motor shell and conveyor belt Longitudinal grooved lagging reduces liquids between belt and shell Food and hygienic applications Flat belt, multi V-belt or round belt applications Centered V-groove for belt tracking facility Multiple V-grooves for V-belt or round belt conveyors Hot vulcanisation for high-torque drum motors Hot vulcanisation is more hygienic Note: Lagging has an influcence on the outer diameter of the drum motor and on the velocity. elt pull and speed of the drum motor must be recalculated according to the increased diameter. Technical Data Material Hot or cold vulcanised NR Other materials on request Ambient temperature -40 to +120 C Shore hardness 65 to 70 ± 5 Shore A Cold vulcanisation Lagging profile Colour Shore hardness Thickness Smooth lack Oil- and fat-resistant 65 ± 5 Shore A 3, 4 White FDA food approved 70 ± 5 Shore A Longitudinal White FDA food approved 70 ± 5 Shore A 8 grooves Diamond patterned lack Oil- and fat-resistant 70 ± 5 Shore A 8 Hot vulcanisation Lagging profile Colour Shore hardness Thickness Smooth lack Oil- and fat-resistant 65 ± 5 Shore A 2, 3, 4, 5, 6, 8, 10, 12, 14, 16 White/lue FDA food approved 70 ± 5 Shore A EC1935/2004 approved Longitudinal lack Oil- and fat-resistant 65 ± 5 Shore A 6, 8, 10, 12, 14, 16 grooves White/lue FDA food approved 70 ± 5 Shore A EC1935/2004 approved Diamond lack Oil- and fat-resistant 65 ± 5 Shore A 6, 8, 10, 12, 14, 16 patterned White/lue FDA food approved 70 ± 5 Shore A EC1935/2004 approved V-groove lack Oil- and fat-resistant 65 ± 5 Shore A 6, 8, 10, 12, 14, 16 White/lue FDA food approved EC1935/2004 approved 70 ± 5 Shore A 128 Overview p 126 Accessories p

3 L agging for FrICtion Drive elts Smooth or specially grooved lagging to increase friction between drum motor shell and conveyor belt Lagging for Friction Drive elts Dimensions Cold and hot vulcanisation Longitudinal Smooth Cold and hot vulcanisation Please refer to the following table for standard crowning of rubber lagging. SL D R 1/3 1/3 1/3 R Ø ØA Fig.: Longitudinal grooved lagging R Fig.: Smooth lagging Drum motor Shell Ø Cold vulcanisation Min./max. R Ø A Ø Hot vulcanisation Min./max. R 80S i D S i D i i i Ø A Ø D R, cold vulcanisation R, hot vulcanisation 4 8 6, 8, 10, 12, 14, 16 Note: Only possible for i- and D-Types Cold and hot vulcanisation Fig.: Diamond patterned lagging D R, cold vulcanisation D R R, hot vulcanisation 4 8 6, 8, 10, 12, 14, 16 Note: Only possible for i- and D-Types Diamond patterned 130 Overview p 126 Accessories p

4 L agging for FrICtion Drive elts Smooth or specially grooved lagging to increase friction between drum motor shell and conveyor belt Lagging for Friction Drive elts V-grooved Hot vulcanisation A centered V-groove in the lagging enables the use of conveyor belts fitted with a tracking profile on the underside of the belt which helps to prevent belt wander. The drum lagging groove should not be used to guide the belt. The actual tracking and guiding of the belt should be made using a conveyor slide bed or roller bed with built in tracking grooves. T t R d D b Fig.: V-grooved lagging Groove R Standard R Option Groove T D elt t b K K K K K K d 132 Overview p 126 Accessories p

5 L agging for Pl astic Modul ar elts Specially produced lagging based on the specification of plastic modular belt manufacturers Lagging for Plastic Modular elts Food and hygienic applications For driving most coon plastic modular belts For Motors for applications with positive drive belts or no belts For standard asynchronous drum motors with frequency inverter. The frequency inverter should be set up to reduce the power by 18 %. For synchronous drum motors (see p 92) Note: Where possible, avoid using 8 and 12 pole motors with rubber lagging as they can reach high operating temperatures and may cause thermal overload. For further advice please contact your Interroll customer consultant. Resistant to abrasion Quiet operation Reduced wear on belt Easy to clean High resistance to oil, fat and chemicals Note: Lagging has an influence on the outer diameter of the drum motor and on the velocity. The belt pull and speed of the drum motor must be recalculated according to the increased diameter. Refer to the velocity factor (VF) in the table below. Technical Data Material Hot vulcanised NR Temperature range -40 to +120 C Shore hardness 70 ± 5 Shore A Colours White / lue Approvals FDA / EC 1935/2004 Z Number of teeth Outer diameter in Pitch circle diameter in Velocity factor Plastic modular belt manufacturer Aeraal eltech / Uni- Chains Eurobelt Series Lagging 80i / 80D 113i / 113D 138i 165i 217I Z Z Z Z Z HDS HDS HDS CN MP OP OP S-MP UNI QN X-MP Overview p 126 Accessories p

6 L agging for Pl astic Modul ar elts Specially produced lagging based on the specification of plastic modular belt manufacturers Lagging for Plastic Modular elts Plastic modular belt manufacturer HabasitLINK Intralox Rexnord Scanbelt Forbo-Siegling Series Lagging 80i / 80D 113i / 113D 138i 165i 217I Z Z Z Z Z M1200 PE/AC M1200 PP M M FG PE/AC FG PP FT PE/AC FT PP S & S S & S S LM14 Series LM25 Series LM50 Series LM50 Series Note on order information, see p 146. If you didn t find your belt type or belt supplier please see updated list on Overview p 126 Accessories p

7 L agging for Positive Drive SolID Homogeneous elts Specially produced lagging based on the specification of positive drive solid homogeneous belt manufacturers Lagging for Positive Drive Solid Homogeneous elts Food and hygienic applications For driving most coon positive drive solid homogeneous belts For Motors for applications with positive drive belts For standard asynchronous drum motors with frequency inverter (see p 242). The frequency inverter should be set up to reduce the power by 18 %. For synchronous drum motors (see p 92) Note: Where possible, avoid using 8 and 12 pole motors with rubber lagging as they can reach high operating temperatures and may cause thermal overload. For further advice please contact your Interroll customer consultant. High resistance to oil, fuel and other chemicals Resistant to abrasion Quiet operation Reduced wear on belt Easy to clean Low friction Note: Lagging has an influence on the outer diameter of the drum motor and on the velocity. The belt pull and Z Number of teeth speed of the drum motor must be recalculated based on the increased diameter. Refer to the velocity factor (VF) in the table below. Outer diameter in Pitch circle diameter in Technical Data Velocity factor! Information on request Material Interroll Premium Hygienic PU Temperature range - 40 to + 80 C Shore hardness 82 ± 5 elt Series Lagging Manufacturer 80i / 80D 113i / 113D 138i 165i Z Z Z Z Intralox TD 8026 PU Thermodrive* TD 8050 PU TD 8050 PU/XT** Volta FH-3 Super Drive Note: * Not compatible with thermo lace / hinge versions! ** XT minimum of 165 required If you didn t find your belt type or belt supplier please see updated list on Note on order information, see p Overview p 126 Accessories p

8 Multi profile for Positive Drive SolID Homogeneous elts Specially produced multiprofile based on the specification of positive drive solid homogeneous belt manufacturers Multiprofile for Positive Drive Solid Homogeneous elts Food and hygienic applications For driving most coon positive drive solid homogeneous belts For motors for applications with positive drive belts For standard asynchronous drum motors with frequency inverter (see p 242). The frequency inverter should be set up to reduce the power by 18 % For synchronous drum motors (see p 92) Note: Where possible, avoid using 8 and 12 pole motors with multiprofile as they can reach high operating temperatures and may cause thermal overload. For further advice please contact your Interroll customer consultant. One profile for 9 different belts Changing the belt without changing the drum motor Resistant to abrasion Low friction between belt and multiprofile Reduced wear on belt Quiet operation Requires no belt tension which will increase the bearing lifetime of the drum motor High resistance to oil, fuel and other chemicals Ultra hygienic and easy to clean Contributes to stock reduction Z Number of teeth Outer diameter in Note: Multiprofile has an influence on the outer diameter of the drum motor and on the velocity. The belt pull and speed of the drum motor must be recalculated based on the increased diameter. Refer to the velocity factor (VF) in the table below. Pitch circle diameter in Velocity factor Fig.: Driving various types of positive drive solid homogeneous belts Technical Data Material Interroll Premium Hygienic PU Temperature range - 40 to + 80 C Shore hardness 82 ± 5 Max. allowed shell length of drum motor 1,200 elt Manufacturer Series Multiprofile 138i Z Aeraal eltech SoliFlex PRO 2 HabasitLINK Cleandrive M50 Intralox Thermodrive TD8050 Thermolace / Hinge TD8050 Endless TD8026 Thermolace / Hinge TD8026 Endless Volta DualDrive 3 Gates Mectrol PosiClean PC10 PosiClean PC20 Note on order information, see p If you didn t find your belt type or belt supplier please see updated list on Overview p 126 Accessories p

9 Sprockets for Pl astic Modul ar elts Special sprockets based on the specification of modular belt manufacturers Sprockets for Plastic Modular elts For driving most coon plastic modular belts For standard asynchronous drum motors with frequency inverter (see p 242). The frequency inverter should be set up to reduce the power by 18 %. For Motors for applications with positive drive belts or no belts For drum motors with cylindrical shell and key For food processing applications For synchronous drum motors (see p 92) To use sprockets, drum motors have to be ordered with cylindrical shell and with key. Laser cut for excellent fitting accuracy Rust-free with stainless steel sprockets Note:The sprockets have an influence on the outer diameter of the drum motor and on the velocity. The belt pull and speed of the drum motor must be recalculated according to the increased diameter. Refer to the velocity factor (VF) in the table below. Fixed sprockets are available on request. Only one fixed sprocket per drum motor should be fitted to allow for belt expansion. Technical Data Material Stainless steel, Mild steel Temperature range -30 to C Z Rev. Art. No. Number of teeth Outer diameter in Pitch circle diameter in Velocity factor Width of sprocket in Reversible sprocket Article number Modular belt manufacturer HabasitLINK Series Rev. Sprocket 80i / 80D 113i / 113D 138i 165i Z Art. No. Z Art. No. Z Art. No. Z M11XX ü M12XX ü M25XX ü M50XX ü Art. No. 142 Overview p 126 Accessories p

10 Sprockets for Pl astic Modul ar elts Special sprockets based on the specification of modular belt manufacturers Sprockets for Plastic Modular elts Modular belt manufacturer Intralox Series Rev. Sprocket 80i / 80D 113i / 113D 138i 165i Z Art. No. Z Art. No. Z Art. No. Z ü ü Art. No. 900 ü ü ü Rexnord Scanbelt Forbo-Siegling ü ü ü ü ü ü S ü S S ü S ü S ü S ü S ü CM 25 ü LM 25 ü LM 50 ü S5 ü Overview p 126 Accessories p

11 Sprockets for Pl astic Modul ar elts Special sprockets based on the specification of modular belt manufacturers Sprockets for Plastic Modular elts Modular belt manufacturer Aeraal eltech / Uni- Chains Series Rev. Sprocket 80i / 80D 113i / 113D 138i 165i Z Art. No. Z Art. No. Z Art. No. Z SN ü Flex ONE Light ü Light EP ü MP ü M-SN & ü M-QN M-SN ü OP ü QN ü S-MP SN M1 ü SN M2 ü Art. No. Order Information Different belt variants and materials for standard belt series may affect the operational characteristics and engagement of the belt and drive profile. Although Interroll trys to show the most popular basic profile options in this catalogue, manufacturers are offering new variations of their standard belt series. If you are unable to find the required profiled lagging or sprocket you need, or if you have some doubts, please answer the following questions and send them to Interroll with your enquiry: Lagging or sprockets preferred? Drum motor diameter? Required belt speed? elt manufacturer? elt series? elt type and variant? elt material? Number of teeth? Reversible, yes or no? Outside diameter (D) in? Pitch circle diameter () in? Sprocket thickness () in? If you didn t find your belt type or belt supplier please see updated list on Overview p 126 Accessories p

12 Sprockets for pl astic modul ar belts for use WIth D rum Motor or Idler 88D Special sprockets based on the specification of modular belt manufacturers Sprockets for 88D For Synchronous Drum Motor 88D (see p 104) For food processing and hygienic applications High resistance to cleaning chemicals in food processing Resistant to abrasion For driving plastic modular belts Quiet operation Easy to clean and replace Low friction To use these sprockets, D-series Drum Motors or Idlers must be ordered with hexagonal (6 sided) shell (see p 104 Note: The sprockets have an influence on the outer diameter of the drum motor and on the velocity. The belt pull and speed of the drum motor must be recalculated according to the increased diameter. Refer to the velocity factor (VF) in the table below. Technical Data Material Stainless steel All coon belt manufacturers sprockets available to order Electropolished to hygienic surface roughness (R a 0.8 µm) on request Temperature range -30 to +120 C Z Rev. Art. No. Number of teeth Outer diameter in Pitch circle diameter in Velocity factor Width of sprocket in Reversible sprocket Article number Modular belt manufacturer Intralox Series Rev. Sprocket 88D Z Art. No ü Overview p 126 Accessories p

13 a c k s t o p s a n d a l a n C I n g ackstops/ alancing ackstops alancing ackstops prevent roll-back of the belt and load. Single direction inclined belt conveyors For preventing run-back of the belt and load when the power supply is off earing runs only in one direction Fitted to the rotor shaft For i-series drum motors only No electrical connection necessary Higher holding torque than an electromagnetic brake Static or dynamic balancing of the drum motor reduces vibration and out of balance running for sensitive high speed or dynamic weighing applications. Static balancing is applied to the drum motor shell only and the effective result must be tested for each application. Dynamic balancing includes the drum motor rotor, shell and end housings and the effective balance is given in the table below. High-speed conveyors Weighing equipment Dynamic alancing only for i-series Not for AC-PM synchronous motors Note: Any external modifications, like fixtures, lagging or sprockets, have an impact on the imbalance. The rotational direction of the drum motor with backstop is indicated by an arrow on the bearing housing on the Note: For dynamic balancing please choose only i-series drum motors with stainless steel end housings. electrical connection side. Note: For S-series drum motors only static balancing is possible. Technical Data Fig.: Rotation arrow Dynamic balancing Tolerance End housing 80i end housing Shell lagging material 3 g, 5 g, 8 g, 10 g ±2 g Solid stainless steel 1 oil plug only supplied Only hot vulcanised NR may be used Note: Max. balancing length SL 800. Rotational direction looking from the connector side Clockwise (standard) Counter-clockwise 150 Overview p 126 Accessories p

14 ElectromagnetIC r akes Electromagnetic rakes The rated brake torque is strongly influenced by the operating conditions within the drum motor (operation in oil at high temperatures) and the ambient temperature. To calculate the holding torque limit on the drum shell, you need Holds a load according to the stated belt pull. For reversible inclined and declined conveyors For approximate positioning * to multiply the rated torque of the break with the gear ratio of the drum motor. For safety reasons, the calculated brake torque has to be at least 25% higher than the needed load torque. For reduced stopping times * For asynchronous drum motors only For stopping and holding loads Response time * For faster stopping times and accurate positioning, please use a frequency inverter with braking function and if necessary an encoder with feedback control. Low-noise Low-wear Operated by rectifier (see p 154) Applied to the drum motor s rotor shaft When power to the motor is disrupted the brake will close (the brake is naturally closed) The brake opening and closing response time can vary substantially depending on the following: Type and viscosity of the oil Level of oil in the drum motor Ambient temperature Internal motor working temperature Switching at input (AC-switching) or at output (DC-switching) The difference between AC switching and DC switching is shown in the following table: AC switching DC switching Closing response time slow fast rake voltage approx. 1 V approx. 500 V Note: For DC-switching, the switching contacts must be protected against damage due to high voltage. M Drum Motor Rated torque M Rated power Rated voltage Rated current DC switching t1 AC switching t1 Nm W V DC A ms ms ms 113i i i i* i i i i i i* i i i i i i* Note: 217i* = rake for 217i with min SL= 400. Opening delay time t2 t 1 t 2 t Fig.: Closing and opening response time t 1 Closing response time t 2 Opening response time Reduction of brake torque 152 Overview p 126 Accessories p

15 Recti fiers The rectifier operates the electromagnetic brake Rectifiers Dimensions For Drum motors with electromagnetic brake (see p 152) Half-wave and bridge rectifier for standard applications Fast acting and multiswitch rectifier for applications in which short opening delay times are necessary Half-wave rectifier and bridge rectifier A C 19 External component must be covered or installed in a control box as close to the brake as possible. E D Input voltage rake voltage Starting voltage Holding voltage Version Application Art. No. V AC V DC V DC V DC Fast acting rectifier A Fast acting rectifier A Half wave rectifier A ridge rectifier Phase rectifier A Multiswitch A Multiswitch A Half wave rectifier ridge rectifier A Art. No. A C D Phase rectifier E A Continuous running application Frequent start/stop application Using a fast acting rectifier or a phase rectifier will save energy because the holding voltage is lower than the starting voltage. Screened cables should be used to protect against EMC Fig.: Overview p 126 Accessories p

16 ON Recti fiers The rectifier operates the electromagnetic brake Rectifiers Fast acting rectifier Connection Diagram Interroll recoends installing a switch between (3) and (4) for fast brake release input bridge brake input bridge brake Fig.: Half-wave rectifier Fig.: ridge rectifier Ø4.5 Fig.: Multiswitch 54 Ø4.5 5 input Fig.: Phase rectifier brake input bridge brake justage delay time Fig.: Fast acting rectifier Fig.: Multiswitch 69 Fig.: Overview p 126 Accessories p

17 Feedback DevICes Accurate monitoring of conveying data Feedback Devices Application For applications which require control and monitoring of speed, direction, and position of the drum motor belt or load Enables closed loop system control Cannot be combined with a brake or backstop option Supplies low to high resolution signals to an external control unit Note: Not available for i-series with dual voltage For i-series and D-series only Incremental or absolute encoders Coupled to rotor shaft or embedded in the rotor bearing SKF 32 or 48 incremental encoder Power supply V dd = 5 to 24 V Power consumption max. 20 ma Electrical interface Open collector NPN Output increments A, Increments resolution 32 or 48 pulses / revolution Necessary Pull-up resistor 270 to 1,500 Ω (see connection diagram section) max. cable length 10 m RLS incremental encoder Power supply V dd = 5 V ± 5 % Power consumption 35 ma Electrical interface RS422 Output increments A,, Z, /A, /, /Z Increments resolution 64; 512; 1,024 pulses / revolution 2,048 pulses / revolution (max speed 2,500 rotor rpm) max. cable length 5 m All resolutions and speeds given in the following product range are referring to the rotor shaft. The drum motor gear ratio must be considered to find the values related to the drum shell. Encoder types Asynchronous Drum Motors Synchronous Drum Motors SKF 32 incremental encoder * SKF 48 incremental encoder RLS incremental encoder * LTN Resolver SKS36 Hiperface 80i 113i 138i 165i 217i 80D 88D 113D 32 pulses ü ü ü pulses ü ü to 1,024 pulses ü ü ü ü ü ü ü ü 71 2 poles resolver ü ü ü ü 72 single turn absolute hiperface high resolution ü ü ü 73 Connection diagram references (see p 264) Note: *For 80i with encoder the drum motor will be supplied with 25 diamter shafts and one supply voltage. Other feedback devices and resolutions on request Note: Interroll recoends the use of an opto-coupler for the following reasons: To protect the encoder To enable connection to other levels such as PNP To get the maximum potential between high and low signal LTN Resolver Input voltage and current range 7 V Input frequency range 5 khz / 10 khz Input current 58 ma / 36 ma Number of poles 2 Transformation ratio 0.5 % ± -10 % max. cable length 10 m SKS36 hiperface (Sick/Stegman) * Power supply 7 to 12 V (recoended 8 V) Power consumption max. 60 ma Data transfer Hiperface Serial data RS485 Single turn resolution 4,096 positions / revolution Sine/cosine periods per revolution 128 max. cable length 10 m Note: *For SKS36 hiperface (Sick/Stegman) Please contact your Interroll customer consultant. 158 Overview p 126 Accessories p