Mating / Unmating Test Report

Transcription

1 Prject Number: / Test Reprt Tracking Cde: TC _Reprt_Rev_1 Requested by: Erin Wright Date: 6/4/2010 Prduct Rev: 3 Part #: MMSD-XX-20-S S MMTD-XX-20-S S Lt #: 0 Tech: Rger Mrris Tny Wagner Jhn Shearer Part descriptin:.100 Scket / Terminal Discrete Cable Assembly Qty t test: 36 Test Start: 2/16/2010 Test Cmpleted: 4/7/2010 Eng: Eric Mings / Test Reprt Part Descriptin: MMTD S S / MMSD S S MMTD S S / MMSD S S MMTD S S / MMSD S S Page 1 f 21

2 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly CERTIFICATION All instruments and measuring equipment were calibrated t Natinal Institute fr Standards and Technlgy (NIST) traceable standards accrding t IS l and ANSI/NCSL , as applicable. All cntents cntained herein are the prperty f Samtec. N prtin f this reprt, in part r in full shall be reprduced withut prir written apprval f Samtec. SCOPE T perfrm the fllwing tests: /, please see attached test plan APPLICABLE DOCUMENTS Standards: EIA Publicatin 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accrdance with the applicable prduct specificatin. 2) All test samples were identified and encded t maintain traceability thrughut the test sequences. 3) Either an autmated cleaning prcedure r an ultrasnic cleaning prcedure may be used. 4) The autmated prcedure is used with aqueus cmpatible sldering materials. 5) Any additinal preparatin will be nted in the individual test sequences. Page 2 f 21

3 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly //Gaps FLOWCHARTS TEST GROUP A GROUP B GROUP C STEP 10 Pieces MMTD S S & MMSD S S 10 Pieces MMTD S S & MMSD S S 10 Pieces MMTD S S & MMSD S S 01 Cntact Gaps Cntact Gaps Cntact Gaps Cycles 25 Cycles 25 Cycles 03 Clean w/cmpressed Air Clean w/cmpressed Air Clean w/cmpressed Air Cycles (50 Ttal) 25 Cycles (50 Ttal) 25 Cycles (50 Ttal) 05 Clean w/cmpressed Air Clean w/cmpressed Air Clean w/cmpressed Air Cycles (75 Ttal) 25 Cycles (75 Ttal) 25 Cycles (75 Ttal) 07 Clean w/cmpressed Air Clean w/cmpressed Air Clean w/cmpressed Air Cycles (100 Ttal) 25 Cycles (100 Ttal) 25 Cycles (100 Ttal) 09 Clean w/cmpressed Air Clean w/cmpressed Air Clean w/cmpressed Air 10 Cntact Gaps Cntact Gaps Cntact Gaps 11 Thermal Aging (Mated) Thermal Aging (Mated) Thermal Aging (Mated) 12 Cntact Gaps Cntact Gaps Cntact Gaps 13 Cyclic Humidity (Mated) Cyclic Humidity (Mated) Cyclic Humidity (Mated) 14 Cntact Gaps Cntact Gaps Cntact Gaps Thermal ATime Cnditin 'B' (250 hurs) Humidity =and Methd III (+25 C t %RH t 98% RH) ambient pre-cnditin and delete steps 7a and 7b /Un- Frces = EIA Cntact Gaps/Height - N standard methd. Usually measured ptically Page 3 f 21

4 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly ATTRIBUTE DEFINITIONS The fllwing is a brief, simplified descriptin f attributes. THERMAL: 1) EIA , Temperature Life with r withut Electrical Lad Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin 4 at 105 C. 3) Test Time Cnditin B fr 250 hurs. 4) All test samples are pre-cnditined at ambient. 5) All test samples are expsed t envirnmental stressing in the mated cnditin. HUMIDITY: 1) Reference dcument: EIA , Humidity Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin B, 240 Hurs. 3) Methd III, +25 C t + 65 C, 90% t 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) All samples are pre-cnditined at ambient. 5) All test samples are expsed t envirnmental stressing in the mated cnditin. CONTACT GAPS: 1) Gaps abve the surrunding plastic surface were measured befre and after stressing the cntacts (e.g. thermal aging, mechanical cycling, etc.). 2) Typically, all cntacts n the cnnectr are measured. MATING/UNMATING: 1) Reference dcument: EIA , and Frces Test Prcedure fr Electrical Cnnectrs. 2) The full insertin psitin was t within t f the plug bttming ut in the receptacle t prevent damage t the system under test. 3) One f the mating parts is secured t a flating X-Y table t prevent damage during cycling. Page 4 f 21

5 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly Cntact Gaps RESULTS 2 psitins Initial Min in Max in After 100 Cycles Min in Max in Thermal Min in Max in 13 psitins Initial Min in Max in After 100 Cycles Min in Max in Thermal Min in Max in 25 psitins Initial Min in Max in After 100 Cycles Min in Max in Thermal Min in Max in Page 5 f 21

6 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly Frces 2 psitins Initial Min Lbs Max Lbs Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles After 100 Cycles Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Thermal Min Lbs Max Lbs Min Lbs Max Lbs Humidity Min Lbs Max Lbs Min Lbs Max Lbs Page 6 f 21

7 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly 13 psitins Initial Min Lbs Max Lbs Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles After 100 Cycles Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Thermal Min Lbs Max Lbs Min Lbs Max Lbs Humidity Min Lbs Max Lbs Min Lbs Max Lbs Page 7 f 21

8 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly 25 psitins Initial Min Lbs Max Lbs Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles After 100 Cycles Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Min Lbs Max Lbs Thermal Min Lbs Max Lbs Min Lbs Max Lbs Humidity Min Lbs Max Lbs Min Lbs Max Lbs Page 8 f 21

9 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly CONTACT GAPS: DATA SUMMARIES 2 psitins Initial After 100 Cycles After Thermal Units: inches Units: inches Units: inches Minimum Minimum Minimum Maximum Maximum Maximum Average Average Average St. Dev St. Dev St. Dev Cunt 20 Cunt 20 Cunt psitins Initial After 100 Cycles After Thermal Units: inches Units: inches Units: inches Minimum Minimum Minimum Maximum Maximum Maximum Average Average Average St. Dev St. Dev St. Dev Cunt 260 Cunt 260 Cunt psitins Initial After 100 Cycles After Thermal Units: inches Units: inches Units: inches Minimum Minimum Minimum Maximum Maximum Maximum Average Average Average St. Dev St. Dev St. Dev Cunt 250 Cunt 250 Cunt 250 Page 9 f 21

10 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly MATING/UNMATING: 2 psitins Initial After 25 Cycles Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 50 Cycles After 75 Cycles Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 100 Cycles After Thermals Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After Humidity Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 10 f 21

11 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly 13 psitins Initial After 25 Cycles Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 50 Cycles After 75 Cycles Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 100 Cycles After Thermals Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After Humidity Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 11 f 21

12 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly 25 psitins Initial After 25 Cycles Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 50 Cycles After 75 Cycles Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 100 Cycles After Thermals Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After Humidity Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 12 f 21

13 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly CONTACT GAPS: DATA 2 psitins Initial Units: inches Ps.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B After 100 Cycles Units: inches Ps.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B After Thermal Units: inches Ps.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B Page 13 f 21

14 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly 13 psitins Initial Units: inches Ps.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B After 100 Cycles Units: inches Ps.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B Page 14 f 21

15 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly After Thermal Units: inches Ps.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B Page 15 f 21

16 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly 25 psitins Initial Units: inches Ps.# B1 B2 B3 B4 B Page 16 f 21

17 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly After 100 Cycles Units: inches Ps.# B1 B2 B3 B4 B Page 17 f 21

18 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly After Thermal Units: inches Ps.# B1 B2 B3 B4 B Page 18 f 21

19 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly Page 19 f 21

20 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly / 2 psitins Initial After 25 Cycles After 50 Cycles After 75 Cycles After 100 Cycles After Thermals After Humidity Sample# psitins Initial After 25 Cycles After 50 Cycles After 75 Cycles After 100 Cycles After Thermals After Humidity Sample# psitins Initial After 25 Cycles After 50 Cycles After 75 Cycles After 100 Cycles After Thermals After Humidity Sample# Page 20 f 21

21 Tracking Cde: TC _Reprt_Rev_1 Part #: MMSD-XX-20-S S / MMTD-XX-20-S S Part descriptin:.100 Scket / Terminal Discrete Cable Assembly EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: TCT-03 Descriptin: Dilln Quantrl TC2 Test Stand Manufacturer: Dilln Quantrl Mdel: TC2 Serial #: Accuracy: Speed Accuracy: +/- 5% f indicated speed; Displacement: +/- 5 micrmeters. Last Cal: 05/07/2009, Next Cal: 05/07/2010 Equipment #: MV-05 Descriptin: 6" x 6" Vide Measuring Machine Manufacturer: Micr-Vu Mdel: M Serial #: V9344 Accuracy: See Manual Last Cal: 01/12/2010, Next Cal: 01/12/2011 Page 21 f 21