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2 A Monarch PMC Case History Company: Hytrol Conveyor Co. Location: Jonesboro, Arkansas Installation Date: January, 1996 Comparison: PMC V-750 vs. a conventional vertical machining center Summary of work performed (milling, drilling, chamfering and tapping): Eight 3/8-16 holes Twelve 5/16-18 holes Six 3/8 std. pipe holes Two bores Two ct. bores One bore One bore Three milled faces Operating differences: When loading 27 -lb. part VMC -32" reach at shoulder height required PMC- no reach at waist height Chip accumulation VMC - chip accumulation on part, fixture and work table PMC - no accumulation of chips on either part or fixture (last element of cycle removes tool from spindle and washes part using filtered coolant through spindle). Other results: Ergonomics: PMC strongly preferred for loading and unloading ease. Economics: The PMC- V-750 has a 25.3% reduction in cycle time over the VMC! Now... Monarch's integr; gives you a wide-1 Smaller Fo Traditionally. flex:. 1 - process ing ma ~ r ~ r! Machining Cen er ~:, ~~ machine that's ', rc.: = ~: Access " TM wo rr.. ::r :- ::-3 more be ndi ng. i, ~: -= you more up- ift's - : :- Vertical Ta The Monarc h P. '=~ table that cre ates ~ : convention al des ' ~-~ large parts to the. :: -_ : For multiple- sidec,,: r. Rotary Tru nni on ) s::: - 4th and 5th ro ta r~ s 1 3 : ~ Monarch's Work Zone The Monarch PM s _ the work zon e. T e : -~ : table. Coupled wi r : :: operator to wa lk ri ~ : _: Monarch 's e.. :.~ production cap ab il1 1 c. Vertical Ta In the e "Vi rtu al ;..:::: becomes a rea lity. r:: ' and reaching associ2:::: problems with hea ~ ~ art production mac

3 Now... Monarch's integrated ''Virtual AE gives you a wide-open work zone. ~ Smaller Foot Print - Faster Set-ups Traditionally, flexibility in component processing has been limited by the design of processing machinery. The new, smaller footprint of the Monarch PMC Production Machining Center solves this problem. The Monarch PMC is a versatile production machine that's wrapped around a work zone - a Monarch exclusive e "Virtual Access" TM work zone that lets the operator virtually "belly up" to the work table. No more bending. No more reaching. No more slow set-ups. The Monarch PMC gives you more up-time, more spindle run-time, more parts produced. Vertical Table Versatility The Monarch PMC features an infeeding column for they-axis, and a vertical axis table that creates a "hole" where the compound table is normally located on conventional designs. This wider throat opening provides the freedom to mount large parts to the vertical face, or a horizontal table for traditional VMC applications. For multiple-sided work, all you need to do is add a 4th axis or a full 4th-axis Rotary Trunnion System (RTS). For single set-up 5-face machining, just add a full 4th and 5th rotary system. Monarch's ''Virtual Access" Work Zone The Monarch PMC is uniquely designed to provide maximum operator access in the work zone. The traditional compound table has been replaced with a vertical table. Coupled with the slanted full-length doors, this exclusive design enables the operator to walk right up to the work table. This new area of close access is Monarch's e "Virtual Access " work zone- a zone of increased efficiencies in production capability and operator ergonomics. Vertical Table Ergonomics at Work In the e "Virtual Access " work zone, Monarch's Vertical Table Ergonomics TM becomes a reality. The Monarch "Virtual Access " work zone eliminates the bending and reaching associated with more traditionally-designed machines. No more problems with heavy castings and forgings. The PMC is a precision state-of-theart production machining center that's truly operator friendly.

4 t:cess'' TM Greater Z-axis Potential The Monarch PMC replaces the compound table in the work zone and offers ample Z-axis travel. This exciting new design provides "starts with a hole" simplicity and adds greater Z-axis capability. The Z-axis isn 't limited. Nor is your production potential. Larger parts and oversize fixturing are easily and quickly mounted lower on the vertical table, thus avoiding any encroachment upon the Z-axis work zone. Virtually no Z-axis stroke is lost. That means you can process a greater variety of parts -in small lots or in demanding high production runs -with reliable precision. Minimized Cleanup Means Increased Production Time Monarch's Vertical Table Ergonomics has important benefits: since all unnecessary horizontal surfaces are eliminated from the machining area, clean-up time is kept to a minimum. Production time increases. The Monarch PMC design converts the ergonomic efficiencies to measurable economic advantages that can give you the competitive edge you need. The Monarch PMC V-750 and V-1200 Production Machining Centers give you all the advantages you need for unsurpassed production performance: flexibility and reduced space requirements of the "3-machines-in-one" PMC design, innovative operator access, and guaranteed sustained accuracy. If your goal is faster production at lower cost, let us show you how Monarch PMC Production Machining Centers can give you the production versatility you need, while meeting stringent requirements for reliable, high quality part production.

5 Outstanding Standard Design Specifications Compound Table Axis Travels, Rates, Thrusts and Loads for the PMC V-750 and V-1200 X Axis (Model V-750) mm (29.5") X Axis (Model V-1200) mm (47.2") Y Axis mm (17.7") Z Axis - 550mm (21.7") Traverse Speed - 35 meters/min. (1 380") X,Y Thrust- 1 OOOkfg (22001bs.) continuou s, 2500kfg peak Z Thrust - 15 kfg (33001bs. ) continuous, 4500 peak Ballscrews - 50mm, thermally-contro lled Table Load kfg (2750 lbs.) Accuracy Position ing Range- ± 0.005mm ( ± " ) Repeatability-± 0.002mm ( ± ") for X,Y and z Spindle No. 50 taper, high-speed, roller-bearing spindle 35 hp/30 min.; 25 hp continuous Tool retention force lb. Gearbox - dual range, rpm Dual passage water/oil refrigeration of ba ll screws, spindle and gearbox Tools 22-pocket dedicated tool storage ANSI/ISO #50 V-flange tooling Size; up to 150 mm x 300 mm x 15 kg (6" dia. x 12" long x 331bs.) 2.5 sec. tool change 5.5 sec. chip-to-chip tool exchange time CNC controls GE / Fanuc16M Siemens 840D Allen Bradley 9 Series General Way system- advanced hybrid, with INA roller packs and RUDS dampers Base - T-shaped, rigid cast iron construction Weight kg (1 9,000 lbs.) Chip Disposal - full enclosure chip shield with auger Coolant - high pressure, high-flow 6-nozzle flood coolant (65 psi) Installation Requirements Floor Space mm x 2581 mm (151 " deep x " wide) Height, maximum- 3218mm (126.7") Power - 40 KVA Voltage - 460/60 Hz Air- 85psi at 5cfm Outstanding Optional Features Mechanical Internal glass scale feedback (all axes) Rotary table and trunnion systems Automatic set-up (probe and TLI) 4th and 5th axis systems 40-pocket tool storage Power operated chip doors Elevation type drag conveyo r, 52" high Coolant High pressure 1300-psi, 5 or 1 0-gpm through-spindle coolant Hight pressure psi 8-gpm through-spindle coolant Special Complete applicati on and turnkey engineering Microfine chip extraction Monarch PMCs liive You More More Cutting Time 2.5 sec. tool change ; 5.5 sec. chip-to-chip time More Speed Traverse rates up to 35 meters (1380") per minute More Room PMC "wraps around " work zone More Access Monarch's unique "Virtual Access" TM work zone gives direct, integrated step-in access to work table More Operator-Friendly "Vertical Table Ergonomics" T M eliminates all strenuous bending and reaching More Chip Control Decreased horizontal surfaces with integrated extraction process funnels chips quickly and efficiently out of work zone and PMC More Power 35-hp, #50-taper, high-torque, roller bearing spindle provides full horsepower from 390 to 8000 rpm. More Up-Time Reduced non-cutting time means more production time, increased cost efficiencies. More Options Pallet systems, rotary tables, trunnion systems, choice of controls, high pressure coolant, expanded tool storage, automatic setup (probe and TLI), internal glass scales, and more. More Accuracy and Stability - Guaranteed Hybrid way system and massive, one-piece cast-iron base provide thickness, squareness, and straightness; guarantees accuracy and stability. More Thermal Control Refrigerated coolant controlled to 1 c at ambient. Coolant circulates around spindle and through the ballscrews and spindle gearbox. More Stiffness Roller bearings provide three times the stiffness of competitive ball-bearing designs. More Part- and Work-Holding Flexibility A Monarch PMC can be used as a standard vertical table, or a horizontal table with or without T-slots, or indexer, or a 4th-axis RTS for multi-sided machining, or as a full 5-axis machine. Specifications subject to change without notice

6 Get Part Processing Freedom The Monarch PMC is 3 Machines in One More than a VMC, more than a universal, more than a horizontal, the Monarch PMC is a full-capability, high-performance production machine. Easy manual loading and unloading, or an optional pallet system make the Monarch PMC ideal for multi-sided work cells or in-line production systems. Using this revolutionary new production machining center, parts once done on more expensive production horizontal machining centers can now be done quickly, reliably and efficiently to your required high tolerances. The Monarch PMC is a VMC With optional1200mm x 450mm T-slotted horizontal table, or a custom-designed table, the Monarch PMC is a heavy-duty, high-accuracy vertical machining center that provides superior access to the entire table top. The Monarch PMC is a Horizontal Simply add a 4th-axis rotary table, a 4th axis rotary trunnion system (RTS), or a horizontal tombstone, and the Monarch PMC becomes a horizontal. The Monarch PMC is a Universal To machine five-sided work pieces in a single setup, or six-sided pieces in two setups, just add a 4th or 5th axis rotary table system with a auxiliary work station. Gain Greater Stability with a Rotary Trunnion System (RTS} For long or short runs, the Rotary Trunnion System ensures a more stable cutting platform than a traditional horizontal with a tombstone fixture. The hydraulic brake built into the outboard support provides stiffness on both sides of the trunnion. Not only is this fixture more rigid, but it can even be custom-designed with a smaller footprint to decrease tool overhang. ''It's truly a new twist in vertical machining centers with potential applications across many industries." - From the editors of Modern Machine Shop "PMC stands for production machining center. It also represents a step forward in vertical machining center design generally by eliminating some of the problems inherent in tradition C frame machines. With the ease of access and versatile 4th-axis capability, it's truly a new twist in vertical machining centers with potential applications across many industries. Reprinted from the Jan Modern Machine Shop Magazine, copyright 1996 by Gardner Publications, Inc Clough Pike, Cincinnati, OH

7 Outstanding Monarch Services Factory-Based Services Run-off Demonstrations Customer Special Acceptance Testing Standard Testing Customer Training Schools Programming Training Probe Instruction Maintenance Training Technical Demonstration Programs Full Turnkey Package Design Applications Center Customer Site Training and Supervision Field Supervision of Machine Installation Conversational Program Training The Monarch PMC Flexible [3 Machines In One] Faster Cycle Times Application-Oriented Powered for Production Built to last Monarch Internet Information Services: Check out Monarch services, product news, and machine selector specifications on the Internet: Monarch PMC Production Machining Centers give you.all the advantages you need for unsurpassed production performance, 3-machines-in-one flexibility, innovative operator access, and guaranteed accuracy. If your goal is faster production at lower cost, let us show you how the Monarch PMC can give you the production versatility you need, while meeting the most stringent requirements for reliable, high-quality part production. For more information on Monarch 's powerful, precision VMCs, and the new PMC Production Machining Centers, call your Monarch distributor today. ~~~~ The Monarch Machine Tool Company 11111~11~111eJll 641 NYS Route 13 South MACHINING CENTERS Cortland, New York Phone: (607) Fax: (607) Service Fax: (607) All marks indicated by and om are trademarks of Monarch Machine Tool Company. Specifications are subject to change without notice. Brochure No. PMC-B197