Xiamen Weiyou Intelligent Technology Co., Ltd.

Size: px

Start display at page:

Download "Xiamen Weiyou Intelligent Technology Co., Ltd."

Geoffrey Weaver
5 years ago
Views:

1 Catalogue Xiamen Weiyou Intelligent Technology Co., Ltd. Founded Overview Organizations Business Items Machine Equipment Flowchart of Quality Assurance System Design Process Mold Making Process Products

2 Founded Overview Founded Time: 1994/8 (Xiamen) Amount of Investment: US$2,000,000 General Manager: Mr. Sun Contacts: Serving Staff: 290 Plant Area: 5,000 m2 Total Area:10,000 m2 Main Operational Projects: 1. Variety of precision plastic mold design and manufacture 2. Plastic injection molding processes 3. Plastic coating painting, screen printing and hot stamping processing

3 Organizations

4 Business Items Mold development (whole group completed) 1. CNC 2. Spark Plug 3. WEDM-LS 4. Etching Process Molding process 1. Trial Mold 2. Molding and Production Plastic Processing 1. Spray Finishing 2. Printing 3. Hot Stamping 4. Assembling

5 Machine Equipment Electric Injection Molding Machine 2pcs Injection Molding Hydraulic Machine 42pcs Vertical Hydraulic Machine..3pcs Knockout Machine..39pcs Oil Temperature Machine...10pcs Pulverizer..7pcs Refrigerating Machine...5pcs Control Monitor.8pcs LDAS 3pcs Immediately Recycling Machine 16pcs

6 Machine Model List Machine Type GSK-100T (Taiwan) GSK-150T (Taiwan) CLF-100T (Taiwan) CLF-120T (Taiwan) CLF-200T (Taiwan) CLF-400T (Taiwan) CLF-650T (Taiwan) Sumitomo motor-75t (Japanese) Sumitomo motor-100t (Japanese) Mold Height (mm) Screw Type (mm) Injection Capacity (mm) Tie Bar Clearance (mm) Mold Clamping Force (kg/cm2) Quantity * * * * * * * * * KN * KN 1

7 Painting Processing Equipment Assembly Line 1pc Photoelectric Oven...1pc Automatic Spray Gun...2pcs Pad Printing Machine...5pcs Stamping Machine 4pcs UV Spray Paint Line...1pc..1pc

8 Mold Equipment VMC..7pcs Centre Lathe..1pc EDM..8pcs High-speed Small Hole Puncher...2pcs Dissolves Machine 1pc Grinder.5pcs Rotation Drilling Machine...1pc Milling Machine...7pcs WEDM-LS...6pcs WEDM.3pcs Ultrasonic Cleaners...1pc

9 Checkout Equipment Vernier Caliper 44pcs Dial Indicator 6pcs Altimeter 8pcs Micrometer...12pcs Projection Machine..1pc 2D 4pcs 3D 1pc Tension Meter..1pc

10 Checkout Equipment Manometer 1pc Durometer.1pc Plug Gauge 8pcs Colorimeter...1pc Grinding Thickness Gauge...1pc Wear-resistant Instrument...1pc Temperature Detector...1pc

11 Quality Assurance System Flowchart Unit Project Customers Business Material& Equipment Business Engineering Mold Molding QC Process Related Meeting Relating Records Inquiry NG Analysis OK Quotation NG Inspection Trading Assessment Review Meeting Valuation OK Contract Meeting Meeting Record Quotation Order Mold Design See Next Page Development Engineering Review Meeting Mold Design Mold Progress and Trial Mold Review Meeting Mold Development Meeting 1.Mold Resume 2.Mold Design 3.Mold Design& Production 4.Progress Control Mold Making & Trial NG Sample Confirmation OK Mold Trial and Production Send the sample for confirmation OK Making Mold OK Pre-Project Review Meeting Sample& Dimension Check Prenatal Meeting Prenatal Meeting 1. Mold trial report 2. Sample inspection record 1.Mold Operating Instructions 2. Samples Confirmation

12 Quality Assurance System Flowchart Unit Customers Project Business Material& Equipment Business Engineering Mold Molding QC Process Related Meeting Relating Records Molding Production Management Monthly Orders Producing Meeting, Material Requirement, Producing Scheduling Production Plan Amount of Trial Daily Management of Production Full Production Prenatal Meeting Production, Quality& Mold Revision Meeting Meeting Record Production Plan Schedule Meeting Record Processing of Printed Mass Production Assembly Management Monthly Orders Production Planning Amount of trial Process, Print, Operations Review NG Daily Management of Production Trial Production Trial Sample Inspection OK Full Production Production Meeting Limit Sample Meeting Record Inspection Operation Standards Production Plan Schedule Sales &Service NG Sales Services NG OK Customer Satisfaction Survey

13 Design Process Provide a model drawing by customers Mold inspection by engineers and customers EDEN RP 550V UG, Pro-E 2D Design / Mold Flow Auto CAD Mold-Flow Mold inspection and process reporting Customer confirmation 3D Design CNC Programming 2D Dim. Marking / Inspecting Drawing issuance and According to figure molding

14 Software Programming Software Graphics Software Measurement Software UG NX4.0 UG NX6.0 Surface CAM Power Mill 5.0 AutoCAD 2002 AutoCAD 2006 Center Mold 2000 Metal CAD Pro Tech 2D Pro Tech 3D Power Shape 5440 Pro/E Wildfire 3.0 Pro/E Wildfire 5.0 Mold Flow 6.0

Mold Production Process Design/CNC Programming Accept Trial

self-inspection NG Measurement Accept Assembled supporting

equipment Pass self-inspection Send to customers

15 Mold Production Process Design/CNC Programming Accept Trial mold Detection MC DEM WEDM Grind Polishing Fitter Not pass self-inspection NG Measurement Accept Assembled supporting mold Inspection mold assembly situation and auxiliary equipment Pass self-inspection Send to customers Confirmation Analysis Suggestions Trial mold Engineering Trial mold Detection

16 Time of Make Mold The New Model 30 days days Mold Report Mold Design Mold Production and Processing T1 Design Revise, Trial Mold, Trimming Design Revise days 30 1 day Mold Manufacture T1 More than 30days Engineering design change generated between the design and production process. The New Model days days 25 1 day Mold Mold production and processing T1 Design Revise, Trial Mold, Trimming Report 25 days Engineering design change arose prior to molding. Design No Revise Model days days 21 1 day Mold production and processing T1 Design Revise, Trial Mold, Trimming 21 days Mold structure layout and engineering design change to be completed before the mold. Replaced mold 20 days days days Mold production and processing 20 1 day T1

17 Mold Plan Productivity Units : month Year Amount Large Molds(650~ 50~350ton) Small and Medium-sized Molds PS: The maximum mold can produce 42 inches.