Model Curriculum. Beam Carrier - Loader TEXTILE WEAVING WEAVING PEPARATORY TSC/ Q 2601, VERSION 1.0 4

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1 Model Curriculum Beam Carrier - Loader SECTOR: SUB-SECTOR: OCCUPATION: REF ID: NSQF LEVEL: TEXTILE WEAVING WEAVING PEPARATORY TSC/ Q 2601, VERSION 1.0 4

2 Certificate CURRICULUM COMPLIANCE TO QUALIFICATION PACK NATIONAL OCCUPATIONAL STANDARDS is hereby issued by the TEXTILE SECTOR SKILL COUNCIL for the MODEL CURRICULUM Complying to National Occupational Standards of Job Role/ Qualification Pack: Beam Carrier Loader QP No. TSC/ Q 2601 NSQF Level 4 Date of Issuance: January, 18 th, 2016 Valid up to: January 17 th, 2017 * Valid up to the next review date of the Qualification Pack (Dr. Swapna Mishra) Director (C&T) (Textile Sector Skill Council)

3 TABLE OF CONTENTS 1. Curriculum Trainer Prerequisites Annexure: Assessment Criteria 06

4 Beam Carrier - Loader CURRICULUM / SYLLABUS This program is aimed at training candidates for the job of a Qualifications Pack Beam Carrier - Loader, in the Textile Sector/Industry and aims at building the following key competencies amongst the learner Program Name Qualification Pack Name & Reference ID. Beam Carrier - Loader Beam Carrier - Loader TSC/Q2601, version 1.0 Version No. 1.0 Version Update Date Pre-requisites to Training Training Outcomes Preferably equivalent to 5th (Normal literacy of reading, writing and understanding) After completing this programme, participants will be able to: Become well verse with taking charge of shift and handing over shift Learn and familiar to loading/ unloading of beams from trucks Maintain work area, tools and machines Gain behavioral skill for team working Maintain health, safety and security at work place Comply with industry and organizational requirement Beam Carrier - Loader 1

5 This course encompasses 6 out of 6 National Occupational Standards (NOS) of Qualifications Pack Beam Carrier - Loader Qualification Pack issued by TSC: Textile Sector Skill Council Sr. No. Module Key Learning Outcomes Equipment Required 1 Taking charge of shift and handing over the shift to Beam Carrier -Loader Theory Duration 15:30 Practical Duration 36:00 Corresponding NOS Code TSC/N 2601 Learning general discipline Become well verse with basic skills of communication Understand the role of Beam carrier Loader Gain knowledge about getting work instructions and implementing them Perform tasks while taking charge of shift and handing over shift Cleaning procedure of allotted work area Class room requirements: a batch of 25 people seating capacity with a screen and projector 2 Carrying Beams, loading, unloading materials from the vehicles Theory Duration 48:00 Practical Duration 106:00 Corresponding NOS Code TSC/N Maintain work area, tools and machines Theory Duration 06:00 Practical Duration 13:00 Corresponding NOS Code TSC/N 9001 Gain knowledge on handling of packages and understand the instruction written on them Gain knowledge on documents needed for Loading and unloading Loading and unloading procedure using allotted Material Handling Equipments Full and Empty beam cleaning and Handling procedure Gain knowledge on storing procedure of sized beams Gain knowledge on Housekeeping system Identify and know unique functions of basic hand tools like cleaning hook, cleaning stick, bag, etc. Handling equipment Perform maintenance activities for handling equipment 1. common for every batch: poster/video visuals for work method 2.Class room requirements: a batch of 25 people seating capacity with a screen and projector 1. common for every batch: poster/video visuals for work method 2.Class room requirements: a batch of 25 people seating capacity with a screen and projector Beam Carrier - Loader 2

6 4 Working in a team Theory Duration 07:00 Practical Duration 12:00 Corresponding NOS Code TSC/N 9002 Understanding the team work and its importance Knowing the basic requirements for team working Class room requirements: a batch of 25 people seating capacity with a screen and projector 5 Maintain health, safety and security at work place Theory Duration 16:30 Practical Duration 21:00 Corresponding NOS Code TSC/N 9003 Knowing the general safety Rules Knowing the importance of personal protective equipment like apron, cap, earplugs, nose mask etc. and their application under different working conditions. Gain knowledge on various health hazards relevant to workplace and basic first aid training. Identify and select right equipment such as fire extinguisher & based on type of fire. Become good practice on first aid, fire fighting etc. 1. A sample of following items for each trainee: apron, head cap, nose mask, ear plug, shoe, 2. common for every batch: first aid materials, fire extinguisher, work method posters/pictures, 3.Class room requirements: 25 people seating capacity with a screen and projector 6 Comply with industry and organisational requirement Theory Duration 07:00 Practical Duration 12:00 Corresponding NOS Code TSC/N 9004 Know about organizational and industry standards Know the requirements for selfdevelopment Gain knowledge on Organizational & Industry standards Class room requirements: 25 people seating capacity with a screen and projector Beam Carrier - Loader 3

7 Total Duration: Unique Equipment Required: Apron, head cap, nose mask, earplug, shoe, Beam Transport trolleys, Empty beams, Yarn package Theory Duration 100:00 Practical Duration 200:00 Grand Total Course Duration: 300 Hours, 0 Minutes (This syllabus/ curriculum has been approved by TSC: Textile Sector Skill Council) Beam Carrier - Loader 4

8 Trainer Prerequisites for Job role: Beam Carrier - Loader mapped to Qualification Pack: Beam Carrier - Loader /TSC Q 2601, Version 1.0 Sr. No. Area Details 1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack Beam Carrier - Loader /TSC Q2601, 2 Personal Attributes 3 Minimum Educational Qualifications 4a Domain Certification 4b Platform Certification Aptitude for conducting training, and pre/ post work to ensure competent, Employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well-organized and focused, eager to learn and keep oneself updated with the latest in the mentioned field. Preferably equivalent to 5th (Normal literacy of reading, writing and understanding) Certified for Job Role: Beam Carrier - Loader mapped to QP: Beam Carrier - Loader TSC Q5402, Version 1.0. Minimum accepted score 80%. Required that the Trainer is certified for SSC/Q 2601 Job Role: Trainer with atleast 80% score 5 Experience Minimum 3 years experience as Beam Carrier Loader Beam Carrier - Loader 5

9 Annexure: Assessment Criteria Job Role: Beam Carrier - Loader Qualification Pack: Beam Carrier Loader (TSC/Q 2601) Sector Skill Council: Textile Sector Skill Council Guidelines for assessment: - 1. Criteria for assessment for each qualification pack will be created by the Sector Skill Council. Each performance criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for theory & skill practical for each PC. 2. The assessment for the theory part will be based on knowledge bank of question created by the SSC. 3. Individual assessment agencies will create unique question papers for theory part for each candidate at each examination/training centre (as per assessment criteria below) 4. Individual assessment agencies will create unique evaluations for skill practical for every student at each examination/training centre based on these criteria. 5. To pass the qualification pack, every trainee should score a minimum of 80%. 6. In case of successfully passing only certain number of NOS s, the trainee is eligible to take subsequent assessment on the balance NOS s to pass the Qualification Pack National Occupational Standards (NOS) Performance Criteria (PC) Total Marks Out Of Marks Allocation Theory Skills Practical Viva 1. TSC/ N2601 (Taking charge of shift and handing over the shift to Beam Carrier Loader) PC1. come at least minutes earlier to the work spot PC2. collect instructions from the higher authority regarding the works to be carried out for the day, (with order of preference), because load man is hired only for general shift ( day shift ) PC3. ensure that all the tasks given for the day by his/her superiors are completed, as instructed PC4. report to his/her shift superior about the status of the tasks given for the day and should leave the department, only after getting concurrence for the same from his/her superiors Total Weightage % 30% 50% 20% 2. TSC/ N2602 (Carrying PC1. check with the higher authority whether the materials 300 Beam Carrier - Loader 6

10 beams, loading and unloading materials from the vehicles) pertain to the required work or not PC2. check whether tarpai is properly tied and the materials are properly covered PC3. After the vehicle comes to the loading point, and while unloading the materials, ensure that one higher authority and one security are present PC4. avoid use of any hook PC5. Check the condition of the packages. if any of the packages are opened or damaged, the same should be unloaded, only after the approval of the higher authority PC6. Unload the cone / cheese bags/ boxes and store the same at the place earmarked for the same. PC7. Ensure that the markings on the bags/boxes are readable. accordingly, the said bags/boxes should be stacked PC8. unload the empty beams from the vehicle, without damaging the same PC9. store the unloaded empty beams at the reserve place PC10. ensure the safety methods are adopted accordingly so that no damage is caused to people or material, whether it is manual unloading with or without proper loading point or unloading using forklift, chain block, electrical hoist or any other equipment,. PC11. Check the condition of the empty beams, before bringing them to the sizing machine and handing over the same to the sizer. PC12. peel off the old beam tickets from the empty beams PC13. clean the empty beams thoroughly, so that no stain or rust is there, before they are brought to the sizing machine Beam Carrier - Loader 7

11 and handed over to the sizer PC14. paste fresh beam tickets after the sized beams are unloaded from the sizing machine, as per the advice of the higher authority PC15. properly wrap the sized beams as per the advice of the higher authority so that no warp sheet is exposed outside PC16. store the sized beams in the place, earmarked PC17. store the sized beams in such a way that there is no damage and they are easily traceable PC18. carry the sized beams to the loom sheds as per the advice of the higher authority, using beam trolleys PC19. Ensure that there is no damage entertained while carrying to the loom shed higher authority. safely hand over of the sized beams after storing them at the place, as advised by the loom shed authority PC20. hand over the GRN slip to the higher authority in the sizing department PC21. Get the list of the materials (from the higher authority) to be loaded in the vehicle. PC22. Check whether tarpai is there and whether the same is in good condition in the vehicle, in which the materials need to be loaded. PC23. Check the condition of the body of the vehicle. If it is in bad condition, no materials should be loaded in the said vehicle. PC24. Check that the body of the said vehicle is clean. If necessary, cleaning has to be done. some floor covers should Beam Carrier - Loader 8

12 be spread to protect the materials from stain PC25. check the availability of the materials to be loaded, as per the list given by the higher authority PC26. Take the materials from the stacked place safely and without damaging the other materials, kept for other use. PC27. check that loading takes place in the presence of one higher authority and one security PC28. ensure that all the materials are loaded without damaging the packages PC29. keep the hands clean during material handling PC30. work as a team while carrying out the works PC31. maintain clean habits (without drinking, without smoking etc.) while being on duty PC32. ensure that the loading point is free from other hazards PC33. ensure that the trolleys move freely without any obstruction, by cleaning the fluff in the wheels or by changing the worn out/ damaged wheels PC34. Ensure that the weighing scales work properly. for any deviation should bring the same to the knowledge of the higher authorities PC35. ensure proper functioning of chain block fork lift hoist etc. for any deviation, should bring the same to the knowledge of the higher authorities Total Weightage % 31% 61% 8% Beam Carrier - Loader 9

13 3. TSC/ N9001 (Maintain work area, tools and machines) PC1. handle materials, machinery, equipment and tools with care and use them in the correct way 50 PC2. use correct lifting and handling procedures PC3. use materials to minimize waste PC4. maintain a clean and hazard free working area PC5. maintain tools and equipment PC6. carry out running maintenance within agreed schedules PC7. carry out maintenance and/or cleaning within one s responsibility PC8. report unsafe equipment and other dangerous occurrences PC9. ensure that the correct machine guards are in place PC10. work in a comfortable position with the correct posture PC11. use cleaning equipment and methods appropriate for the work to be carried out PC12. dispose of waste safely in the designated location PC13. store cleaning equipment safely after use PC14. carry out cleaning according to schedules and limits of responsibility Total Weightage % 42% 30% 28% 4.TSC/ N9002 (Working in a team) PC1. be accountable to the own role in whole process PC2. perform all roles with full responsibility PC3. be effective and efficient Beam Carrier - Loader 10

14 at workplace PC4. properly communicate about company policies PC5. report all problems faced during the process PC6. talk politely with other team members and colleagues PC7. submit daily report of own performance PC8. adjust in different work situations PC9. give due importance to others point of view PC10. avoid conflicting situations PC11. develop new ideas for work procedures PC12. improve upon the existing techniques to increase process efficiency Total Weightage % 34% 34% 32% 5. TSC/ N9003 (Maintain health, safety and security at workplace) PC1. Comply with health and safety related instructions applicable to the workplace PC2. Use and maintain personal protective equipment as per protocol 100 PC3. Carry out own activities in line with approved guidelines and procedures PC4. Maintain a healthy lifestyle and guard against dependency on intoxicants PC5. Follow environment management system related procedures PC6. Identify and correct (if possible) malfunctions in machinery and equipment PC7. Report any service malfunctions that cannot be Beam Carrier - Loader 11

15 rectified PC8. Store materials and equipment in line with manufacturer s and organizational requirements PC9. Safely handle and move waste and debris PC10. Minimize health and safety risks to self and others due to own actions PC11. Seek clarifications, from supervisors or other authorized personnel in case of perceived risks PC12. Monitor the workplace and work processes for potential risks and threats PC13. Carry out periodic walkthrough to keep work area free from hazards and obstructions, if assigned PC14. Report hazards and potential risks/ threats to supervisors or other authorized personnel PC15. Participate in mock drills/ evacuation procedures organized at the workplace PC16. Undertake first aid, firefighting and emergency response training, if asked to do so PC17. Take action based on instructions in the event of fire, emergencies or accidents PC18. Follow organization procedures for shutdown and evacuation when required PC19. identify different kinds of possible hazards (environmental, personal, ergonomic, chemical) of the industry PC20. recognize other possible security issues existing in the workplace PC21. recognize different measures to curb the hazards Beam Carrier - Loader 12

16 PC22. communicate the safety plan to everyone PC23. attach disciplinary rules with the implementation Total Weightage % 34% 43% 23% 6. TSC/ N9004 (Comply with industry and organizational requirement) PC1. perform own duties effectively PC2. take responsibility for own actions 50 PC3. be accountable towards the job role and assigned duties PC4. take initiative and innovate the existing methods PC5. focus on self-learning and improvement PC6. co-ordinate with all the team members and colleagues PC7. communicate politely PC8. avoid conflicts and miscommunication PC9. know the organizational standards PC10. implement them in your performance PC11. motivate others to follow them PC12. know the industry standards PC13. align them with organization standards Total Weightage % 38% 36% 26% Total Grand Total 650 Beam Carrier - Loader 13

17 Textile Sector Skill Council 15th Floor, Nirmal Tower, Barakhamba Road, New Delhi Beam Carrier - Loader 14