Supportability Analysis -- The MASIS Solution

Transcription

1 Supportability Analysis -- The MASIS Solution

2 Agenda Introduction MASIS Supportability Overview Business Intelligence Failure Modes Reliability Centred Maintenance (RCM) Maintenance Tasks OmegaPS/OSAM/Analyzer Sparing Analysis Workforce Management 2

3 New Equipment ILS Plan Notification Acquisition What equipment SAP failed? Work Order Notification OmegaPS - Analyzer MASIS Data Protocol When did it fail and how long was What it corrected the failure? Compare failure data to baseline out of commission (downtime)? What type of maintenance activity Perform RCM What was the failure or loss of was performed (Corrective, Rob, SI, function? A Check, Modification) Resource Usage What was the cause of the failure? How many man hours were expended Recommended Changes Were there any for the activity? Cycle corrective of Continuous tasks Work Order Recommended Revised PM routines generated from preventive Changes Improvement routines What materials were consumed? Update Failure Catalogue (PM Arising)? (failure or consumption rate) Adjust Sparing & Distribution What is the main trade or work centre What was the equipment s counter for this equipment? reading at the time of the failure? Engineering Change OmegaPS Analyzer Failure Modes RCM Analysis Maintenance Analysis Op Planning Sparing Analysis Failure Data Were there contributing logistics delays? (awaiting material, personnel, etc) Business Intelligence Total material and labour costs? Reports MTBF, Ao, MTTR

4 Supportability Solution Overview Initial Provisioning OmegaPS Analyzer In-Service Monitoring and Supportability Analysis BI SAP Reports Operational Planning 4

5 Supportability Solution Overview OEM Initial Provisioning For new equipment acquisitions, produce an Equipment Distribution and Use output (Recommended Spares) based on equipment reliability and operating profile. LSAR OmegaPS Analyzer In-Service Monitoring and Supportability Analysis BI SAP Reports Operational Planning 5

6 OSAM/Analyzer Sparing 6

7 Supportability Solution Overview Initial Provisioning BI Queries & Reports Wide accessibility to create monthly, quarterly and annual reports on equipment performance. OmegaPS Analyzer In-Service Monitoring and Supportability Analysis BI SAP Reports BI Extract - equipment structure and RAM data to facilitate maintenance effectiveness reviews. Operational Planning May initiate: Failure Mode Effect Analysis RCM Maintenance Task Analysis 7

8 Master Parts List or Allowed Structure

9 Equipment Structure Overview SAP Allowed Structure or Master Parts List (MPL) Functional Identifier (FID) Actual Structures 9

10 The BI Easy Access Screen Input variables identified with an asterisk are mandatory Menus Each query has its own Variable Input form 10

11 Business Intelligence Reports 1. Equipment Fault Code Summary 2. Equipment Performance Summary MTBF 3. Equipment Performance Summary MTTR 4. Fleet Availability 5. How Found / Mission Effect Summary 6. Logistics Delay Time 7. Man-hour Repair Summary 8. Material Usage for Equipment Repair 9. Master Equipment Usage 10. No Fault Found Summary 11. PM Arising Summary 12. Work Order Average Time and Cost 11

12 BI SAP Business Objects 1. Downtime or MTTR 2. Combination Alerts 12

13 Objectives: OmegaPS Failure Modes Candidate Items are generally maintenance significant items where RAM information is to be documented. These will be EMR in SAP. 13

14 Objectives: OmegaPS Failure Modes 14

15 Objectives: OmegaPS Failure Modes 15

16 Objectives: OmegaPS Failure Modes 16

17 Reliability Centred Maintenance A logical, technical process for determining the appropriate maintenance task requirements to achieve design system reliability under specified operating conditions and in the specified operating environment FMEA is needed for input to the analysis Decision Trees are used to guide through a set of questions.

18 Objectives: OmegaPS RCM Analysis Failure Mode (from FMEA) Will the failure be detectable by Station Operator or Operations? No Yes Will the failure have a direct and adverse effect on environmental, health, security or safety? Yes No Will the failure have a direct and adverse effect on operations? Yes No Will the failure result in economic loss? (Cost of Failure + Damage > Cost of preventive task ) Yes No Hidden Failure Safety/Environme ntal Failure Operations Failure Economic Failure If risk of failure is unacceptable, Re-design or redundancy is required, else: Look for a Preventive Maintenance Action Is there an effective Condition-based technology or approach? Yes Develop and perform Condition-based Task: No Is there an effective Interval based task? Yes Schedule and perform Interval-based Task: No Predictive Preventive Preventive Maintenance Is there an effective failure finding task (Hidden failures only)? Yes No Schedule and perform Failure-finding Task: Detective Redesign system, install redundancy, or Accept the risk of Failure Define Corrective task or Operational Procedure Corrective Maintenance Run to failure 18

19 Objectives: OmegaPS RCM Analysis 19

20 Supportability Solution Overview Initial Provisioning OmegaPS Analyzer In-Service Monitoring and Supportability Analysis BI SAP Reports Operational Planning Based on in-service reliability of a weapons system, (possibly from prior deployed Ops) produce a recommended equipment pack-up kit for a deployed operation. 20

21 OSAM/Analyzer Mission Sparing 21

22 Workforce Management 22