HyPET Preform Systems Turnkey solutions for every application and volume

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1 Preform Systems Turnkey solutions for every application and volume systems Industry-leading productivity Highly repeatable and reliable performance Easy-to-use operator interface Energy efficient Optional High Performance Package (HPP) Optional Recycled Flake (RF) capability Optional Flex Mold for fast, easy product and mold change Combining with Husky Services ensures customers achieve the lowest total cost of ownership over the product life cycle Leading-edge auxiliary equipment optimized for Husky systems Husky has been the leader in the preform equipment industry for over 35 years with more than systems installed around the world. is our flexible preform injection molding system capable of producing over preforms per hour. It is available in seven sizes, ranging from 90 to 650 tonnes (100 to 715 tons) for molds between two and cavities. All components of the system, including the hot runner, mold, machine, robot and post-mold cooling, are specifically designed to work together as a fully integrated workcell to achieve the industry s highest levels of productivity and quality. In addition, we offer a diverse range of services, including preform development, preform prototyping, preform lightweighting, mold conversions and mold refurbishing. For customers looking for a turnkey solution for preform production, Husky is the single point of contact for plant design, the complete injection molding system, the auxiliaries and downstream product handling equipment from our industry partners.

2 features/overview systems located at a customer plant in Moscow. Better cooling for faster cycles uses an integrated part cooling and handling system called CoolPik, which features up to four cycles of balanced cooling on the preform s inner and outer surface. This results in faster cycles and better part quality in comparison to other post-mold cooling systems that only cool the outer surface. Optimized technology A wide range of extruders are available to best match the equipment with the specific needs of the application. Newly developed HyFLO plasticizing screws minimize acetaldehyde (AA) generation and increase mixing and plasticizing performance. Collaborating with industry leaders to bring the best technology In addition to our own complete systems, we work closely with other technology partners to create innovative solutions. From barrier systems to recycling technologies to new materials, we are continually collaborating with industry leaders to bring new technologies and products to market. 2 Preform Systems

3 features/overview PET Auxiliary Equipment When purchasing a new Husky system customers can choose Husky PET auxiliaries that offer leading-edge designs specifically optimized for Husky systems. Husky assists customers by coordinating the integration, testing and delivery of complete turnkey systems that are optimized for maximum productivity. Husky is responsible for the complete workcell, overseeing configuration, supply and installation, as well as providing complete support, service and parts complemented by a comprehensive warranty. Most important of all, customers get a single point of contact to support them in the success of their products. By choosing Husky PET auxiliaries, customers get a complete, integrated PET system. This complete solution has multiple benefits, including improved energy consumption, enhanced controls interface and advanced feature capability. Auxiliaries, including resin dryers, dehumidifiers, chillers and soft-drop part handling, are all centrally controlled through Husky s Polaris Control operator interface. Advantages of this integration include: Control of entire molding system from a single interface Remote connectivity through ServiceLink Integrated alarm handling and notification for easy troubleshooting Assured total process control through SPC with High Performance Package The Husky High Performance Package (HPP) is the result of refinements to the entire preform system, including mold, robot, injection unit, clamp and auxiliary equipment. Only through this coordinated effort has it been possible to significantly improve molding cycle times, while still producing preforms with In June 2008, Western Container Corporation took on-time delivery of our latest preform molding system. The -cavity Husky Injection Molding System was in production on schedule. This installation and start-up was one of our best experiences with a preform system integration in our history. It has cost-effectively expanded our production of a broad portfolio of preform designs and colors for the Coca-Cola Company. We now have the world s highest output preform system resulting from a Western Container CorporationHusky collaborative relationship. Mike AndrysiakPresident and CEO Western Container Corporation superior levels of quality. This new technology typically reduces cycle times by approximately 15% compared to previous industry-best cycle times. The productivity improvements offered by with HPP further reduce the cost of PET packaging, making it even more competitive with glass, metal and carton alternatives. Recycled Flake system The Recycled Flake (RF) system is specifically designed for manufacturing preforms with high percentages of foodgrade recycled PET flake. An integrated melt filtration system minimizes black specks and other contaminants that can negatively influence bottle quality. A new extruder design enables improved processing of pellet and flake blends. The RF option enables molders to begin using recycled PET or increase the percentage used. Preform quality is maintained or even improved, even with increased recycled PET content. The end result is a molding platform that can lower the environmental impact of PET as a packaging material without compromising part quality. Preform Systems 3

4 EcoBase preform lightweighting Significant lightweighting benefits EcoBase is a uniquely shaped preform base that differs from the traditional hemispherical design commonly seen throughout the industry. By reducing the wall thickness of the preform base to be more consistent with the body, the new shape allows for a weight reduction of the overall preform by up to 2.5%. This results in lower costs and a reduced carbon footprint. Preform design optimized for specific needs Upon review of the intended production equipment, Husky will optimize the EcoBase preform s dimensions to meet an application s specific blowing and performance requirements. Easy to integrate into existing molds, EcoBase requires minimal changes to the preform system. In most cases, no hardware changes to the blowing machine are required. Improved energy utilization during reheat The EcoBase preform design improves heat absorption of the preform base during blow molding. A traditional hemispherical preform base is difficult to reheat because most of the infrared energy is reflected off the surface of the preform instead of being absorbed. EcoBase provides greater control of the reheat profile in the preform base resulting in an improvement of up to 3% in energy absorption during reheat. EcoBase offers up to 2.5% resin savings. Potential weight savings Mineral water Carbonated soft drink 500 mlup to 0.3 grams 600 mlup to 0.5 grams 1.0 literup to 0.6 grams 1.5 literup to 1.1 grams 1.5 literup to 0.8 grams 2.0 literup to 1.2 grams Actual savings depend on original preform weight and dimensions Mechanical performance During the blow molding process, bottles with the EcoBase preform design demonstrate better material distribution in the base of the bottle. This is possible because EcoBase eliminates the wasted material typically observed around the injection point, allowing for an optimized preform base. Testing has shown mechanical performance, including stress cracking, burst strength and top load, is consistently equal to or better than bottles blown from preforms with the standard hemispherical base shape. Case study Application: 1.5 liter, (sparkling water) Weight savings: 0.6 grams after base lightweighting Weight savings Cycle time Annual resin savings -cavity 0.6 grams 9.0 seconds 190 tonnes (209 tons) 4 Preform Systems

5 Preform molds As the world s largest moldmaker, Husky is able to deliver global tooling programs for new molds or conversions of any size. Preform molds are produced at dedicated facilities in Canada, the United States and Luxembourg. Husky continues to invest in these state-of-the-art facilities to increase capacity, reduce lead times and maximize part quality. In-house test rooms are capable of testing all molds manufactured. Husky preform molds are designed and built to produce the highest quality preforms at the best cycle times in the industry. Preform molds are available from two up to cavities. Ease of maintenance Connecting bars are driven by a maintenance free cam assembly Stainless steel stacks eliminate molding surface corrosion Mold refurbishment Maintaining best-in-class quality preforms requires regular mold maintenance and scheduled refurbishing programs. Customers can quickly and easily convert or refurbish their molds at any location throughout Husky s industry-leading network of refurbishing centers. Preform prototyping As part of a conversion or new product launch, Husky helps customers get new bottles to market quickly by offering preform development and prototyping services. We are uniquely positioned to develop preform designs that are optimized for production scale molding. When the preform design is final, we can immediately scale up to a production mold by transferring the project to our production team. Productivity Fast cycling due to specially designed cooling circuits Part ejection sensors that monitor preform transfer to the take-off plate, improving cycle time Standard interchangeable mold components; replacement parts available within hours Two-piece cavity option allows the replacement of wear parts without changing the entire cavity Flex Mold Flex Mold is a flexible, low cavitation PET preform mold. Available in eight, 16 or cavities, Flex Mold is ideal for lower volume preform producers (producing between five and 30 million units each year) or those manufacturers who produce a range of preform families. Reliability Rugged design for long life Roller cams that actuate both the opening and closing actions on the thread splits Ultra hot runners feature a spring pack that eliminates resin leakage between the manifold and the nozzle and longer valve gate seal life Part quality Lowest cavity-to-cavity weight and dimensional variation as a result of best-in-class manufacturing machines and processes Water hoses that are consolidated at the bottom of the mold, eliminating the potential for water marks on preforms Flex Mold: Reduces mold change times by one third compared to conventional designs Eliminates the need to cool down and reheat the hot runner during a preform change Minimizes the number of components that need to be replaced for a new preform design Includes adjustable cams that can be used for a variety of preform designs, thereby reducing conversion cost Uses post-mold cooling tubes mounted on lightweight take-off bars to eliminate the need for a crane during take-out plate changes Flex Mold is ideal for producing families of bottles with common threads. Includes a mold water purge system to improve mold change time and reduce water spillage Preform Systems 5

6 Broadest product range in the industry Applications ml (17 oz.) Carbonated soft drink Neck Finish: 28 mm PCO Weight: grams ml (17 oz.) Bottled water Neck finish: 26 mm PCF Weight: grams ml (17 oz.) RTD tea / Hotfill Neck finish: 28 mm Weight: grams ml (16 oz.) Dairy Neck finish: mm Weight: grams ml (17 oz.) Aseptic juice Neck finish: 38 mm Bericap Weight: 18 grams ml (20 oz.) Hotfill juice Neck finish: 38 mm VHS Weight: 29 grams gal ( oz.) Water Neck finish: HOD Standard Weight: grams l (51 oz.) Sparkling water Neck finish: mm Weight: grams ml (11 oz.) Beer Neck finish: 28 mm PCO Weight: grams ml ( oz.) Food jar Neck finish: 63 mm SP400 Weight: grams Preform Systems

7 Maximum preform mold cavitations Maximum thread diameter up to 30 mm * * * ** up to 38 mm * * 128* ** up to 43 mm ** up to mm up to 63 mm up to 70 mm up to 90 mm up to 110 mm * Available in both and with High Performance Package ( HPP) ** Only available as HPP Preform Systems 7

8 Husky Services For more than 50 years, Husky has been building expertise through a knowledge base that is unmatched in the injection molding industry. That knowledge can be accessed through Husky Services. With Husky Services products and programs, a customer can develop and implement a proactive strategy that balances preventative and predictive elements all geared toward achieving industrybest overall operational effectiveness. Whether customers opt for a scheduled, contracted relationship or a pay-as-you-go model, Husky provides access to experts through a complete asset management program comprised of a diverse range of products and services. Pro-Act Tailored specifically for the injection molding industry, Pro-Act is Husky s premier proactive maintenance solution that offers flexible programs to improve asset availability and performance. Advisory services Access Husky s Service and Support network to gain in-depth knowledge, consulting and assessment expertise throughout all levels of the production processfrom equipment level through to plant level. Hot runner maintenance Husky maintenance services provide a cost-effective solution to ensure optimized hot runner performance. Services range from melt channel cleaning to a complete overhaulall components are inspected and those that do not meet original specifications are replaced. Mold care Husky refurbishment services provide a cost-effective and thorough maintenance solution to ensure improved productivity, uptime and longer tool life. Training Husky provides comprehensive technical training programs to support over 25 years of equipment design. Husky certified trainers offer practical courses on a variety of subjects and work with customers to develop customized programs and schedules to meet specific requirements. Productivity and process monitoring Applicable to both Husky and non-husky machines, our flexible monitoring systems help to improve part quality and increase output while our software solutions enable real-time data collection for multiple injection molding systems. Product upgrades Husky works with customers to help modernize existing equipment to improve productivity, reliability and functionality. Spare parts Husky supports an extensive global parts and distribution network with the best availability in the industry. Third party services Through our global network of contacts, Husky is able to assist customers by coordinating the sourcing and delivery of complete turnkey systems that are optimized for productivity. Husky Injection Molding Systems Head Office Canada Tel. (905) Fax (905) Asia China Tel. (86) Fax (86) Europe Luxembourg Tel. (352) Fax (352) HUSKY, HUSKY KEEPING OUR CUSTOMERS IN THE LEAD & DESIGN, Polaris and are registered trade-marks of Husky Injection Molding Systems Ltd. in the United States and other countries, and may be used by certain of its affiliated companies under License. Pro-Act, EcoBase, ServiceLink and other HUSKY products or service names or logos referenced in these materials are trade-marks of Husky Injection Molding Systems Ltd. and may be used by certain of its affiliated companies under License Husky Injection Molding Systems Ltd. All rights are reserved. Made from chlorine-free bleached pulp. Please recycle March 2010