Safety Signal Models SS0550 thru SS

Transcription

1 Safety Signal Installation Guide Safety Signal Models SS0550 thru SS055-0 A Product of 0 Gateway Park Drive North Syracuse, NY Phone: Toll Free: Fax: sales@dlmanufacturing.com /5/07 SSM00 REV A

2 Safety Signal Installation Guide PAGE INTRODUCTION This manual is used for multiple Safety Signal models. The control board is programmed for each model s function. The description explains the differences between model types covered in this manual. Model # Part # Description 550 SS SS SS SS SS SS SS055-0 Standard Safety Signal No options: No outlets or interlocks Powers & controls one outlet for dock light Dock light turns off when door is closed Powers & controls two outlets Dock light & fan turn off when door is closed No Inside Red & Green Light Powers & controls two outlets Dock light & fan turn off when door is closed Powers & controls two outlets & interlocks Electric/Hydraulic leveler Dock light and fan turn off when door is closed Leveler will not run when door is closed Powers & controls two outlets & interlocks 0V Pneumatic leveler Dock light and fan turn off when door is closed Leveler will not run when door is closed Fan turns off when leveler runs No Inside Red & Green Light Powers & controls two outlets & interlocks 0V Pneumatic leveler Dock light and fan turn off when door is closed Leveler will not run when door is closed Fan turns off when leveler runs ELECTRICAL RATINGS: INPUT VOLTAGE INPUT FREQUENCY MAXIMUM INPUT CURRENT 0 VAC - 0VAC 60 HZ / 50HZ A INPUT CURRENT WITH NO OUTLET(S) OR LEVELER LOAD <.5 A (MODEL 550) MAXIMUM OUTLET(S) CURRENT A MAXIMUM LEVELER LOAD CURRENT (J7 OR J8) A OUTSIDE LIGHT BOX VOLTAGE VDC MAXIMUM OUTSIDE LIGHT BOX LOAD CURRENT.5 A ( V POWER SUPPLY CURRENT LIMIT) SENSOR VOLTAGE (J, J & J) VDC MAXIMUM SENSOR CURRENT (J, J & J). A (J, J & J PROTECTED BY PTC THERMISTOR) /5/07 SSM00 REV A

3 Safety Signal Installation Guide PAGE Safety Signal ---Sequence of Operations--- Testing Door Opens Outside light turns red Inside light turns green Interlock items now function Dock light Fan Leveler & OPT Contacts close Door Closes Outside light turns green Inside light turns red Interlock items turn off Dock light Fan Leveler & OPT Contacts open Please Note: When dock door is closed, the light will switch to red inside and green outside after a delay of approximately 0 seconds. /5/07 SSM00 REV A

4 Safety Signal Installation Guide PAGE WARNING!!!! Do not use in hazardous or corrosive environments! REQUIRED TOOLS Drill bits, masonry bit for tap-con / wood bits /6 for pilot hole in dock seal Tape measure Wire strippers Hammer Felt tip marker Hammer Drill Drill screw gun Precision flat blade screwdriver /8 wide Wire labels INDEX Description Page COVER - INTRODUCTION / ELECTRICAL RATINGS SEQUENCE OF OPERATIONS GENERAL INFO / INDEX / REQUIRED TOOLS INSTALLER SUPPLIED HARDWARE & FASTENERS INSIDE LIGHT BOX MOUNTING 5 INSIDE LIGHT BOX MOUNTING CONTINUED 6 PHOTO EYE INSTALL TYPICAL & MxV DOOR 7 PHOTO EYE INSTALL ROLLING STEEL DOOR 8 EXTERNAL BOX INSTALLATION 9 CONTROL BOARD WIRING OVERVIEW / INDEX 0 WIRING DIAGRAM J & J WIRING DIAGRAM J6, J7 & J8 INSIDE TO OUTSIDE BOX WIRING DIAGRAM J5 DOCK SEAL BRACKET (OPTIONAL) YEARLY MAINTENANCE. Inspect inside connections for any damage. Inspect mounting bolts for tightness. Clean unit with compressed air. Clean Photo Sensor Lenses BOLLARD MOUNTING BRACKET (OPTIONAL) 5 OPTIONAL TERMINAL BLOCK JUMPERS FOR J & J 6 MODEL 550 SYSTEM WIRING DIAGRAM 7 MODEL 55 SYSTEM WIRING DIAGRAM 8 MODEL 55 SYSTEM WIRING DIAGRAM 9 MODEL 55 SYSTEM WIRING DIAGRAM 0 MODEL 55 SYSTEM WIRING DIAGRAM DL MANUFACTURING TERMS/CONDITIONS/WARRANTY /5/07 SSM00 REV A

5 Safety Signal Installation Guide PAGE Installer-supplied hardware & fasteners Mounting Surface Inside Light Box Outside Light Box Cement Block () ¼ x ¼ Tapcon () #0 x Tapcon Tip up concrete panel () ¼ x ¼ Tapcon () #0 x Tapcon Sheet Metal Steel Bollard Dock Seal Sheet metal walls are not thick enough to hold inside box () ¼ x ¾ self-drilling screws Use DL Manufacturing supplied fasteners Sheet metal walls are not thick enough to hold outside box () #0 x Tapcon Use -/ x ¼ lag screws to attach dock seal bracket to dock seal. Also needed: Wiring the inside and outside box together conductor 8 gauge wire ½ flexible conduit with connector for 7/8 knockout Field Notes: FOR SERVICE ASSISTANCE CALL DL MANUFACTURING TOLL FREE Safety Signal Model #: Safety Signal Serial #: (LOCATED LOWER PORTION OF CONTROL BOARD) Door Location: Customer: /5/07 SSM00 REV A

6 Safety Signal Installation Guide PAGE 5 [.] 7/6 INSIDE LIGHT BOX MOUNTING /5/07 SSM00 REV A

7 Safety Signal Installation Guide PAGE 6 SEE PAGE FOR FASTENER USAGE INSIDE LIGHT BOX MOUNTING CON T. /5/07 SSM00 REV A

8 Safety Signal Installation Guide PAGE 7 MOUNTING KIT (FOR TYPICAL LOCATIONS & MxV DOOR) STEP MEASURE 8 ABOVE THE DOOR (START AT THE TOP OF DOOR JAMB) TO INSTALL PHOTO SENSOR. STEP DRILL HOLES IN ROLLER TRACK USE 7/6 DRILL BIT REFER TO PAGE FOR WIRING INSTRUCTIONS. NOTE: PHOTO SENSOR HAS A RANGE OF / TO -/. / TO -/ IS RECOMMENDED. ITEM # QTY. PART# DESCRIPTION CP09 MOUNTING BRACKET CP68 CP68 PHOTOEYE PHOTO SENSOR NUT KIT DETAIL A SCALE : 0 CP506 /-0 NYLOCK NUT AND TRACK BOLT PHOTO EYE INSTALL TYPICAL & MxV DOORS /5/07 SSM00 REV A

9 Safety Signal Installation Guide PAGE 8 PHOTO EYE INSTALL ROLLING STEEL DOORS DETAIL B SCALE : 8 7" [89.8] DOOR Cut away view of Sensor In Mounting Bracket showing how to align on Track / HOLE [.7] / [905] AT 7" FROM THE FLOOR, DRILL /" HOLE THRU BOTH WALLS OF TRACK. Cord SENSOR CENTER BRACKET OVER /" HOLE AND MARK MOUNTING HOLES. LED INDICATOR /" DRILL 9/6" HOLE; CLEARANCE FOR /" BOLTS C/L [9.05] Photo Sensor Lenses Centered over both drilled /" holes INSTALL PHOTO SENSOR /" BOLTS AND NUTS PROVIDED BY INSTALLER. WALL PHOTO SENSOR NOTE: PHOTO SENSOR IS VDC. DO NOT RUN WIRE IN SAME CONDUIT WITH 0 AND HIGHER VOLTAGE. TRANSIENTS CAN DAMAGE CONTROL BOARD ITEM # QTY. PART # DESCRIPTION CP5008 TYPE C MOUNTING BRACKET CP67 RIGHT ANGLE PHOTO EYE CP095 PHOTO SENSOR NUT KIT WIRE PHOTO SENSOR TO CONTROL BOARD DOOR: RED IS #, WHITE IS #, BLACK IS #, FROM BOTTOM TO TOP. (SEE PHOTO SENSOR NOTE BELOW) DOOR BLACK - COM WHITE - SIG OUT RED - + WHEN POWER IS TURNED ON, PUT DOOR UP, ALIGN PHOTO SENSOR SO LED ON BACK IS NOT LIT. PUT DOOR DOWN, LED SHOULD LIGHT SHOWING THAT SENSOR SEES THE DOOR. PHOTO EYE INSTALL ROLLING STEEL DOORS /5/07 SSM00 REV A

10 Safety Signal Installation Guide PAGE 9 SAFETY SIGNAL TM INSTALLATION WALL MOUNTED STYLE EXTERIOR (BLACK BOX) STEP INSTALL EXTERNAL SAFETY SIGNAL MEASURING 90 [,86mm] FROM THE GROUND TO THE CENTER OF THE BLACK BOX AND FROM THE DOCK SEAL OR SHELTER, OR 8 FROM INSIDE WALL EDGE. SEE PAGE FOR MOUNTING HARDWARE. SEE PAGE WHEN USING DOCK SEAL BRACKET. DOCK SEAL STEP REFER TO PAGE FOR WIRING INSTRUCTIONS. USE KNOCKOUT LOCATED ON THE BACK OR BOTTOM. NOTE: LEVELER 90" [.86 mm]. RED LIGHT MUST BE ON TOP. SEE PAGE FOR ALTERNATE MOUNTING WHEN BOX CAN T BE MOUNTED TO WALL. MOUNT BOX PARALLEL TO WALL. CONSULT DL MANUFACTURING IF DRIVEWAY IS SLOPED.8 [.90] DETAIL A SCALE : GROUND LEVEL 6.90 [75.0].50 [7.50] EXTERNAL BOX INSTALLATION /5/07 SSM00 REV A

11 Safety Signal Installation Guide PAGE 0 REMOVE POWER BEFORE SERVICING. MUST BE INSTALLED BY QUALIFIED ELECTRICIAN MODEL 55 LEVELER BUTTON SEE PAGE FOR CONNECTIONS DO NOT APPLY VOLTAGE TO J6 TERMINALS, FOR SWITCH ONLY J6-, 8. VDC, ma MAX J6-, COMMON GND RED LED STRIP CP8006 NO RED OR GREEN LED STRIPS INSTALLED IN MODELS 55-0 & 55-0 GRN LED STRIP CP8005 J5 NOT USED OPTIONAL TERMINAL BLOCK JUMPERS FOR OPT & OPT SEE PAGE 6 FOR JUMPER SETTINGS J- OR J-, COMMON GND J- OR J-, INPUT SIGNAL J- OR J-, + VDC,.A MAX OPTIONAL SENSOR SEE INSTRUCTIONS THAT OPTIONAL SENSOR COMES WITH J-, COMMON GND J-, SENSOR SIGNAL J-, + VDC,.A MAX OUTSIDE LIGHT BOX SEE PAGE FOR CONNECTIONS J5-, + VDC,.5 A MAX J5-, RED LIGHT J5-, NO CONNECTION J5-, GREEN LIGHT AMP SLO-BLO 50V FUSE UNDER FUSE COVER J6 (CHOCK) NOT USED ON SAFETY SIGNAL PHOTO SENSOR SEE PAGE FOR CONNECTIONS J-, COMMON GND J-, SENSOR SIGNAL J-, + VDC,.A MAX REPLACE WITH ONLY SAME TYPE AND RATING FOR BEST RESULTS WHEN REPLACING FUSE, PLACE FUSE IN COVER, THEN PLACE COVER OVER CLIPS AND THEN SNAP FUSE INTO CLIPS J7 NOT USED Switching Relays for J7, J8, Versa Light Outlet and Fan Outlet are Rated 77 VAC ASSEMBLY NUMBER & REV. LABEL AMP BREAKER FOR SWITCHED VERSA LIGHT AND FAN OUTLETS ONLY MODEL 55 & 55 LEVELER INTERLOCK 0 VAC INPUT 0 VAC, A MAX 60 HZ SEE PAGE FOR CONNECTIONS J-, 0 VAC LINE J-, NEUTRAL J-, GROUND MODEL 55 & 55 GRND WIRING OVERVIEW / INDEX MODEL 55 & 55 OPTIONAL ALTERNATE CONTACTS /5/07 SSM00 REV A

12 Safety Signal Installation Guide PAGE SAFETY SIGNAL TM FIELD WIRING DIAGRAM INCOMING POWER INTERNAL (YELLOW BOX) BLACK (0 VAC, A MAX, 60Hz) WHITE (NEUTRAL) GREEN (GND) - ALL MODELS EXCEPT 55 & 55 GREEN (GND) - MODELS 55 & 55 ONLY ON MODELS 55 & 55 USE CHASSIS GND CONNECTION (NOT USED ON OTHER MODELS) J GND WIRE FROM CHASSIS GND IS PRE-INSTALLED ON MODELS 55 & 55 MUST BE INSTALLED BY QUALIFIED ELECTRICIAN FOR INTERNAL (YELLOW) BOX INSTALLATION INSTRUCTIONS REFER TO PAGES 5 & 6 J DOOR PHOTO SENSOR PHOTO SENSOR IS VDC. DO NOT RUN IN SAME CONDUIT WITH 0 AND HIGHER VOLTAGE. TRANSIENTS CAN DAMAGE CONTROL BOARD BLUE -COM BLACK BROWN + VDC,.A MAX LIGHT / DARK ADJUSTMENT DK LT ROTATE SCREW / TURN TO CHANGE OPERATION FROM (N/O TO N/C OR N/C TO N/O) NORMALLY SET FOR DARK OPERATE OR N/C WHEN LOCATED ABOVE DOOR OPENING J BLACK-COM WHITE RED + VDC,.A MAX RIGHT ANGLE PHOTO-EYE, USED ON ROLLING STEEL DOORS. NORMALLY SET FOR LIGHT OPERATE OR N/O. FOR PHOTO SENSOR/MOUNTING KIT INSTALLATION INSTRUCTIONS; REFER TO PAGES 7 & 8 WIRING DIAGRAM J & J /5/07 SSM00 REV A

13 Safety Signal Installation Guide PAGE SAFETY SIGNAL TM FIELD WIRING DIAGRAM MODEL 55 LEVELER CONTROL SIGNAL FX LEVELER BUTTON J6-, 8. VDC, ma MAX J6-, COMMON GND DO NOT APPLY ANY EXTERNAL VOLTAGE TO J6 TERMINALS NOTE: WHEN LEVELER SWITCH IS ACTIVATED, THE CONTROL SIGNAL WILL LET THE MICRO PROCESSOR KNOW TO SHUT THE FAN OFF. IT WILL THEN TURN ON THE LEVELER (J7) AND OPT (J8) AFTER A SECOND DELAY. FAN WILL TURN ON WHEN LEVELER STOPS. MODEL55 & 55 LEVELER INTERLOCK / OPT J8 (OPT) CONTACTS CLOSE WHEN J7 (LEVELER) CLOSE. CONTACTS CONNECTED TO J7 & J8. CONTACTS CONNECTED TO J7 & J8 ARE DRY CONTACTS (ISOLATED FROM INTERNAL CONTROL BOARD CIRCUITRY). INPUT POWER TO LEVELER MOTOR WIRING DIAGRAM J6, J7 & J8 /5/07 SSM00 REV A

14 OUTSIDE LIGHTS Safety Signal Installation Guide PAGE SAFETY SIGNAL TM FIELD WIRING DIAGRAM OUTSIDE LIGHTS EXTERNAL (BLACK) BOX FROM CONTROL BOARD INTERNAL (YELLOW) BOX + VDC,.5A MAX TO RED LIGHT NOT USED TO GREEN LIGHT J5 TO OUTSIDE R&G LED EXTERNAL (BLACK) BOX J + VDC,.5A MAX FOR RED LIGHT FOR GREEN LIGHT FOR INSTALLATION OF EXTERNAL (BLACK) BOX REFER TO PAGE 9 WIRING DIAGRAM INSIDE TO OUTSIDE BOX /5/07 SSM00 REV A

15 Safety Signal Installation Guide PAGE OPTIONAL DOCK SEAL BRACKET SIGN GOES ABOVE LIGHT BOX SIGN & LIGHT BOX MOUNT ON BRACKET (SS509). (6) #0 SELF TAPPING SCREWS (INCLUDED) INSTALL DOCK SEAL BRACKET AT MOUNTING HEIGHT OF 0. IF BRACKET IS NOT USED, REFER TO PAGE 9 FOR CORRECT MOUNTING HEIGHT 0" [590.8mm] (CM) /" LONG TECH SCREWS ( PLACES) (NOT INCLUDED) WALL DOCK SEAL FRAME BUMPER DOCK SEAL FRAME GROUND LEVEL DETAIL A ALTERNATE OUTSIDE LIGHT BOX MOUNTING DOCK SEAL FRAME SEE DETAIL A WALL BUMPER DOCK SEAL SAFETY SIGNAL TM DOCK SEAL BRACKET PART # SS509 Surface must be Parallel to wall. OPTIONAL DOCK SEAL BRACKET /5/07 SSM00 REV A

16 Safety Signal Installation Guide PAGE 5 OPTIONAL BOLLARD BRACKET /5/07 SSM00 REV A

17 Safety Signal Installation Guide PAGE 6 REPLACEMENT BOARD INFORMATION The SS855C, SS855C, SC865 and the SC865 have been upgraded and are made with a CP8007 REV. D control board In most cases the factory jumper settings for the Photo-eye will be correct and you should not see any differences from your older boards (CP800 or CP8007 REV. A-C). Jumper Settings of OPT (J) & OPT (J) on CP8007 Rev D Replacement Control Board The CP8007 Rev D Replacement Control Board has been configured so it will work with a Photo Sensor set for either () Light Operate or () Dark Operate without having to physically change the Sensor s setting. Jumpers are provided at the Control Board Headers OPT (J) & OPT (J) to compensate for the Sensor s setting. Replacement Board jumper settings for use with a Door Photo Sensor (No additional Sensor connected to PC Board Header at OPT). The CP8007 Rev D Replacement Control Board is shipped configured for use with a Door Photo Sensor mounted above the Door Opening and set for Light Operate. When replacing the Board simply reconnect the Sensor to the DOOR (J) Header. If the lights are working opposite Red inside when the door is open the Photo Sensor is set for Dark Operate, move the jumpers in Terminal Blocks OPT (J) & OPT (J) from positions to to positions to. Replacement Board jumper settings for use with a Door Photo Sensor and a Sensor connected to OPT (as when an additional Sensor is used to sense a Screened Door or a Recoil Strap). If the Door Photo Sensor is set for Light Operate simply reconnect the Sensor to the DOOR (J) Header. To reconnect the second Sensor, remove the Terminal Block in Header OPT (J) and plug in Sensor. If the Door Photo Sensor is set for Dark Operate simply reconnect the Sensor to the DOOR (J) Header. To reconnect the second Sensor, remove the Terminal Block in Header OPT (J) and plug in Sensor. Move the jumper in Terminal Block OPT (J) from positions to to positions to. Replacement Board jumper settings for use with a Door Photo Sensor physically connected in series with a second Sensor (as when an additional Sensor is used to sense a Screened Door or a Recoil Strap). NOTES: When replacing the Board simply reconnect the series Sensors to the DOOR (J) Header. No jumper alterations are necessary. () Light Operate - The Sensor will send out a signal on its Black wire when it sees an object. An indicator on the back of Sensor will also illuminate when it sees this object. () Dark Operate - The Sensor will send out a signal on its black wire when it does not see an object. An indicator on the back of the Tubular type Sensors will illuminate when it does not see an object and go out when it does. The indicator on the Rectangular type Sensors will always illuminate when an object is within its range regardless of whether it is set for Light or Dark Operate. OPTIONAL TERMINAL BLOCK JUMPERS FOR OPT & OPT /5/07 SSM00 REV A

18 5 5 Safety Signal Installation Guide PAGE 7 BLK J GROUND NEUTRAL LINE P J7 J8 J P BRN PHOTOSEN E R BLU J7 FAN LEVELER OPT AC INPUT VERSALITE K K K BRKR K A IR OPTION NOT USED J8 F A OUTSIDE LIGHTS J5 POWER SUPPLY J6 CHOCK Inside Red LEDs Inside Green LEDs J6 LEV CNTRL RS85 J0 DOOR J OPT J OPT CONTROL BOARD E7 EMULATOR J5 J9 & J0 RS-/85 COM PORT J9 RS OUTSIDE LIGHT BOX RED J J J J + RED GRN GRN PC ASM SS80 J0- RS85 CHANNEL B J0- RS85 CHANNEL A J0- SIGNAL GROUND J9- RS RXD (DB9-, RED) J9- RS TXD (DB9-, BRN) J9- SIGNAL GROUND (DB9-5, YEL) RIGHT ANGLE PHOTO SENSORS HAVE RED, BLACK AND WHITE WIRES RED GOES TO J- WHITE GOES TO J- BLACK GOES TO J- MODEL 550 WIRING DIAGRAM /5/07 SSM00 REV A

19 5 5 Safety Signal Installation Guide PAGE 8 BLK BRN PHOTOSEN E R BLU J7 J P J7 FAN K LEVELER K IR OPTION NOT USED DOOR J OPT J OPT GROUND NEUTRAL LINE LIGHT J8 J P OPT K AC INPUT BRKR A VERSALITE K F J5 J8 A OUTSIDE LIGHTS POWER SUPPLY J6 CHOCK Inside Red LEDs Inside Green LEDs J6 LEV CNTRL RS85 J0 CONTROL BOARD E7 EMULATOR J5 J9 & J0 RS-/85 COM PORT J9 RS RED J J J J + RED GRN GRN PC ASM SS80 J0- RS85 CHANNEL B J0- RS85 CHANNEL A J0- SIGNAL GROUND J9- RS RXD (DB9-, RED) J9- RS TXD (DB9-, BRN) J9- SIGNAL GROUND (DB9-5, YEL) RIGHT ANGLE PHOTO SENSORS HAVE RED, BLACK AND WHITE WIRES RED GOES TO J- WHITE GOES TO J- BLACK GOES TO J- MODEL 55 WIRING DIAGRAM /5/07 SSM00 REV A

20 5 5 Safety Signal Installation Guide PAGE 9 BLK GROUND NEUTRAL LINE FAN LIGHT P J7 J8 J P BRN PHOTOSEN E R BLU FAN LEVELER OPT AC INPUT VERSALITE K K K BRKR K A J7 IR OPTION NOT USED J8 F A OUTSIDE LIGHTS J5 POWER SUPPLY J6 CHOCK Inside Red LEDs Inside Green LEDs J6 LEV CNTRL RS85 J0 J DOOR J OPT J6 OPT CONTROL BOARD E7 EMULATOR J5 J9 & J0 RS-/85 COM PORT J9 RS RED J J J J + RED GRN GRN PC ASM SS80 J0- RS85 CHANNEL B J0- RS85 CHANNEL A J0- SIGNAL GROUND J9- RS RXD (DB9-, RED) J9- RS TXD (DB9-, BRN) J9- SIGNAL GROUND (DB9-5, YEL) RIGHT ANGLE PHOTO SENSORS HAVE RED, BLACK AND WHITE WIRES RED GOES TO J- WHITE GOES TO J- BLACK GOES TO J- MODEL 55 WIRING DIAGRAM /5/07 SSM00 REV A

21 5 5 T T T GRND Safety Signal Installation Guide PAGE 0 80 PH LEV MOTOR MOT CONTACTOR COIL LEVELER BUTTON P O/L 80/0 PH MOT CONTACTOR TYPICAL HYDRAULIC LEVELER WIRING DIAGRAM BRN PHOTOSEN FAN K J7 E J7 LEVELER K IR OPTION NOT USED J DOOR J OPT LIGHT J8 J P OPT K AC INPUT BRKR A BLK FAN J OPT GROUND NEUTRAL LINE VERSALITE K CIR BRKR F J5 J8 A OUTSIDE LIGHTS POWER SUPPLY J6 CHOCK R Inside Red LEDs Inside Green LEDs BLU J6 LEV CNTRL RS85 J0 CONTROL BOARD E7 EMULATOR J5 J9 & J0 RS-/85 COM PORT J9 RS RED J J J J + RED GRN GRN PC ASM SS80 J0- RS85 CHANNEL B J0- RS85 CHANNEL A J0- SIGNAL GROUND J9- RS RXD (DB9-, RED) J9- RS TXD (DB9-, BRN) J9- SIGNAL GROUND (DB9-5, YEL) RIGHT ANGLE PHOTO SENSORS HAVE RED, BLACK AND WHITE WIRES RED GOES TO J- WHITE GOES TO J- BLACK GOES TO J- MODEL 55 WIRING DIAGRAM /5/07 SSM00 REV A

22 5 5 Safety Signal Installation Guide PAGE TYPICAL PNEUMATIC LEVELER WIRING DIAGRAM BLK P FAN K J7 BRN PHOTOSEN E R BLU M LEVELER MOTOR FAN J7 LEVELER K IR OPTION NOT USED J DOOR J OPT J OPT INCOMING 0V POWER GROUND NEUTRAL LINE GRND LIGHT J8 J P OPT K AC INPUT BRKR A VERSALITE K F J5 J8 A OUTSIDE LIGHTS POWER SUPPLY J6 CHOCK Inside Red LEDs LEV CNTRL J6 Inside Green LEDs RS85 J0 CONTROL BOARD E7 EMULATOR J5 J9 & J0 RS-/85 COM PORT J9 RS RED J J J J + RED GRN GRN PC ASM SS80 LEVELER BUTTON COM PORT CONNECTIONS: J0- RS85 CHANNEL B J0- RS85 CHANNEL A J0- SIGNAL GROUND J9- RS RXD (DB9-, RED) J9- RS TXD (DB9-, BRN) J9- SIGNAL GROUND (DB9-5, YEL) RIGHT ANGLE PHOTO SENSORS HAVE RED, BLACK AND WHITE WIRES RED GOES TO J- WHITE GOES TO J- BLACK GOES TO J- MODEL 55 WIRING DIAGRAM /5/07 SSM00 REV A

23 Safety Signal Installation Guide PAGE Shipping Times DL Manufacturing Terms / Conditions/ Warranty ~ Orders for stock items received by :00pm EST will be processed for shipment the next day. Orders requesting nd Day Air or Overnight Air received by :00pm will be processed for same day shipment. Shipments / Freight Returns ~ All DL Manufacturing orders will ship directly from our facility in North Syracuse, NY. ~ All parts will be shipped via UPS Ground unless you authorize a different service. UPS shipments are prepaid and the charges are added to your invoices. ~ For orders shipping by common carrier, the freight will be FOB, North Syracuse, NY. When best way is the preferred shipping method on your order, DL Manufacturing will choose the carrier, unless otherwise stated, for the orders shipping from this facility. No adjustments will be made after the order has shipped. ~ DL Manufacturing will issue a Returned Material Authorization (RMA) number for any product, parts and accessories. Products should not be returned without an RMA number. ~ Replacement parts will be invoiced at the time of shipping. Invoices will be credited upon receipt and inspection of Returned Material Authorization (RMA). Cancellation Fees ~ Freight for returns is paid for by the shipper unless otherwise specified by DL Manufacturing. ~ A restocking fee of 5% of net price ~ All replacement parts are warranted for a period of 90 days from shipment. ~ Cancellation charges may be incurred on orders cancelled with DL Manufacturing. Please contact DL Manufacturing to discuss each situation. Warranty Policy ~ All Products (excluding bulbs) manufactured by DL Manufacturing are warranted to be free from defects for a period of months from the date of shipment, excluding doors, which have a warranty period of months from date of installation or 8 months from shipment, whenever occurs first. This warranty does not cover unreasonable/improper use or use beyond rated conditions, improper storage, negligence or accident; damage because of incorporated use of equipment with Goods, after Customer has or reasonably should have, knowledge of any defect; or improperly installed by any other Person that is unauthorized by DL Manufacturing. This warranty is subject to customer covenants to inform all subsequent buyers of the Goods of the limitation on and exclusive of warranties provided for herein. Customer hereby indemnifies and agrees to hold DL Manufacturing harmless from and against all losses, costs and expenses, including reasonable attorney s fees incurred by DL Manufacturing as a result of any third-party claim relating to the purchase, sale or use of, or otherwise relating to, the Goods covered by this Agreement. In no event, shall DL Manufacturing be required to repair, replace or reimburse Customer for more than the part or material that is found to be defective and DL Manufacturing s liability shall in such event be no greater than the invoiced price of the item and shall not include labor, shipping or other costs incurred in connection with the reshipment of defective Goods to DL Manufacturing or the reinstallation of such Goods after any repair or replacement. The remedy set forth in this paragraph is expressly agreed to be the sole and exclusive remedy for any breach of warranty. This warranty is exclusive and in lieu of all other warranties expressed or implied, including but not limited to any warranty of merchantability or of fitness for a particular purpose. Limitation of Liability - In no event as a result of breach of contract, warranty or negligence shall DL Manufacturing be liable for special, or consequential damages including but not limited to loss of profits or revenues, loss of any equipment, cost of capital, cost of substitute equipment, facilities or services, downtime costs or claims of purchasers of the Customer for such damages. Additionally, DL Manufacturing will not be liable for any delay in the performance of contracts and orders, or in the shipment and delivery of goods, or for any damage suffered by the Customer by reason of delay, when such delay is, directly or indirectly, caused by force majeure, including war, Government interference, strikes, embargoes, shortage of labor, fuel, fires, floods, or any other cause or cause whether or not similar in nature to any of those herein before specified beyond DL Manufacturing s control. /5/07 SSM00 REV A