We put your ideas in metal

Transcription

1 We put your ideas in metal

2 TTS Transportation Technology Systems equipment development and production for all material transportation systems TTS is an affiliated company of LNK Industries, which is part of the LNK Group holding company. TTS is a rapidly developing enterprise with a modern technological base that is able to independently implement the whole cycle of customised non-standard conveyor equipment manufacturing. TS complies with international standards-iso 9001:2008 Quality management systems, ISO Quality requirements for fusion welding of metallic materials, EN Technical requirements for the execution of steel structures. The plant consists of two production facilities: conveyor and technological systems workshop (total area - 14,000 m 2, height of the ceiling -12 metres, equipped with 10-tonne cranes), bridge and construction structures workshop (total area 6,000 m 2, height of the ceiling - 15 meters, equipped with 30-tonne cranes). The modern engineering machinery of TTS plays a significant role in successful production, providing an opportunity to create equipment of any size and complexity that fully meets the needs of the Clients. The successful implementation of modern technologies and high quality of equipment, produced at the TTS plant should be credited to the more than two hundred skilled workers: welders, locksmiths, assemblers, painters and other professionals.

3 Our Team Anatoly Gubenko Vadim Milov Vadim Zhuravlyev Maxim Shelyakov Chairman of the Board Chairman of the Council Sales Department Manager Chief of Production Konstantin Volynshikov Technical Director Mikhail Matveyev Chief Financial Officer Dmitry Mukhin Chief Designer Konstantin Kochetkov Technical Director of Bridge Structures Manufacturing Yevgeniy Zamulchik Yuris Legzdinsh Vitaly Stankevich Andrey Vetruk Procurement Department Manager President Chief Engineer Project Department Manager

4 Conveyor and Technological Systems Workshop Department of Productionengineers and Designers 50 experts (engineers, productionengineers, project managers, etc.) Software used: ERP SolidWorks AutoCad Microsoft Project Heidenhain TNCremo PLUS Anti-corrosion Treatment and Painting Shot blasting chamber 17 x 4.5 m Paint spraying booths of 60 m² and 80 m² Drying chamber (110 m², up to 60 C) Pre-production Area Welding Sections Assembly and Welding Sections Plasma arc cutting Bending machinery Guillotine-shears Turning lathes Horizontal-vertical milling machines Roller formers Multi-axis boring machine 100 qualified specialists, certified according to EN MIG, MAG, TIG equipment Technology of arc welding of steels has been tested and is compliant to international quality standard ISO Mechanical Installation Installation of electrics and electroautomatics Installation of hydraulics and pneumatics Testing stands

5 Bridge and Construction Structures Workshop Anti-corrosion treatment section Welding and Bridge Beam Assembly Section Painting chamber of 144 m 2 (24 х 6 m) Shot blasting chamber of 144 m 2 (24 х 6 m) Output 400 tonnes of bridge structures per month 6 modern automatic welding machines (TWIN WIRE) Automated slots for beam assembly and lining Welding and Construction Structures Assembly Sections 50 qualified welders certified according to EN and operators certified according to EN 1418 to work with SAW equipment MIG, MAG, TIG, MSAW equipment Technology of arc welding of steels has been tested and is compliant to international quality standard ISO

6 Departments Department of Production-engineers and Designers Pre-production Area In-house engineers and designers provide engineering-design supervision of each project to ensure performance quality control at all stages of the project implementation, making the necessary corrections or adjustments in due time. Each solution is discussed and approved by the Client at the production phase, as well as at the stages of delivery, installation and maintenance. The TTS warranty guarantees impeccable performance of the commissioned facility. The process of the equipment production from the drawing board to its commissioning is not always easy, but the high professionalism of our engineers and their long-term experience facilitates the handling of any task. TTS guarantees high quality processing of standard and stainless steels, hightensile alloys of non-ferrous metals, composite materials, plastics, rubber and timber. Plasma Cutting technology (plasma cutting using a 3D-torch Smax 80 mm, dimensions 3000 x mm) is used. The company uses a horizontal boring machine (TOS VARNSDORF WRD 150 Q). The machine is designed for drilling, boring, milling and threading with high accuracy and excellent performance. TTS production base is equipped with modern high-precision machines that ensure the production of metal structures of different sizes and complexity.

7 Welding Sections Anti-corrosion Treatment We are one of the first in the Baltics to start using self-propelled welding tractors with TWIN WIRE technology and inverter sources, which significantly increase the speed of welding maintenance works, preserving the highest quality. Due to the non-destructive inspection procedure that is applied for finished product testing, we are able to ensure the impeccable quality of our products and provide our customers with a warranty for a period of more than five years. The TTS plant has all the necessary facilities for efficient painting - there are painting chambers of 60 and 80 m 2 with a ceiling height of of 4 m, as well as a chamber of 144 m2. The vacuum painting machine provides a high quality of coating, including frame structure coating that cannot be properly performed using standard spray guns. Spacious manufacturing facilities, modern welding equipment, skilled welders, are the factors that make our company the leader in the metal structure manufacturing sector. A large shot blasting chamber provides perfect surface quality before painting. There is also a glass blasting chamber for stainless steel surface treatment.

8 Assembly and Testing Sections Equipment tests take place on special testing stands with the aim to check the functionality of all systems and avoid unproductive delay during installation and commissioning at the operation site. Spacious manufacturing facilities, modern welding equipment, skilled welders; all of this makes our company the leader in the metal structure manufacturing sector.

9 Business Areas Bridge, Construction and other Large-size Metal Structures Primary and Advanced Wood Processing Implementing the projects related to heavy equipment manufacturing, our company uses the capacity of the Bridge and construction structures workshop, equipped with 30 tonne cranes and supreme welding equipment. The plant s advantageous geographical location facilitates delivery of the ready-to-operate product to any location in the world within the shortest possible time. TTS is a company of the LNK Industries group that also includes Latvijas Tilti, a company with extensive experience of bridge, berth and other metal structures construction and installation. Are you planning to manufacture multi-functional equipment? TTS will help to bring your ideas to life! TTS company is a noteworthy manufacturer of production equipment and a reliable subcontractor of the world s leading enterprises. The company s extensive experience and production innovations ensure original design and efficient solutions aimed at improving performance in the different areas of primary and advanced timber processing. We provide our services to the leaders of the woodworking industry such as Ilim group (Russia) and SVEZA company (Russia). Today, TTS company offers a full range of services - from design and production up to installation and service support in regard to non-standard equipment, used for timber and its bi-products transportation and processing. TTS has long-term experience in designing and manufacturing equipment for woodworking, plywood and pulp-and-paper production plants.

10 Marine Terminals Mining and Metal Industry TTS company successfully operates in the field of equipment manufacturing for cargo handling in Latvia, as well as in other EU and CIS countries. Production of equipment for sea ports is a relatively new field of activity for the TTS company. However, the company has already completed several major projects such as Ventspils coal terminal (Baltic Coal Terminal), a terminal for the transshipment of mineral fertilisers in Riga (Alpha Osta), the passenger-cargo terminal at the Port of Klaipeda, as well as many others. One of the latest big scale project is the construction of the mineral fertiliser handling complex for Riga Fertilizer Terminal. The company also provides Riga Bulk Terminal (Latvia) with up-to-date terminal systems for cargo transshipment that comply with all international standards, ensuring safe and at the same time effective terminal operation. Manufacturing of equipment for the transport sector is the traditional sphere of TTS business activity. Since its foundation in 1946, the plant has been dealing with the production of ground support equipment for airports and marine ports. No matter whether it is a belt conveyor or a scraper conveyor - our company is ready to design, manufacture and install them in the shortest time possible. TTS always cooperates with the best western component suppliers, such as SEW, Flender, Metso, Sandvik, Bosch-Rexroth, Festo and others to provide maximum reliability and high output of our conveyor systems. 1 million tonnes of bulk materials are transported annually by the TTS. Manufacturing of conveyor systems widely used by the mining industry is one of the priority areas of TTS business activity.

11 Power Engineering Food Industry Our equipment is installed at many thermal power plants of Central Europe and Latin America. Various conveyors and special equipment is used for coal transportation and storage. Furthermore, in cooperation with Finnish partners we have equipped more than a dozen complexes, producing biofuel and biogas, with systems of raw materials transportation. We have managed to comply with rigid requirements related to the corrosion resistance and safety of such objects. We are also involved in the promising industry of wind power generation we have manufactured special equipment for the company Vestas, the market leader. Power engineering is one more sphere, where equipment produced by TTS is widely used. The food industry sets special demands in regard to processing equipment. A special type of steel should be used, a specific quality of product manufacturing is required, and anti-corrosion treatment is crucial. TTS has managed to find its niche in this area: for several years, we have supplied various transporters and special equipment for flour mills, grain silos, confectionery businesses and sugar processing plants. Our products improve the quality of food, provide timely records of raw materials and finished goods, ensure strict compliance with hygiene requirements during transportation and storage of the products as well as facilitate labour cost reduction. Provision of efficient and safe equipment operation is the absolute priority for TTS. Due to thorough analysis of the food industry development trends, TTS is able to offer its Clients a wide range of equipment - both the standard and the non-standard.

12 Turn-key Projects Riga Fertilizer Terminal Port of Klaipeda A terminal for short-term storage of the mineral fertilisers Riga, Latvia A passenger-cargo terminal Klaipeda, Lithuania The total length of conveyors 1500 m Belt width mm Capacity up to 2000 tonnes/hour 6 dome-shaped warehouses The total volume of one-time storage 180 thousand tonnes Wagon unloading station for 4 freight wagons Shiploader with a capacity of tonnes/hour Each ramp weighs more than 500 tonnes (including hydraulic equipment) Length of a ramp m Width of a ramp m The height of the ramp supporting columns - 11 m above the water line Ramp position can be changed (lower/raise the edge up to 4.6 m) Automated ramp handling Ramp can serve auto trailers weighing up to 140 tonnes Total area of a ramp - more than 900 m 2 (including the drive way and the pedestrian zone)

13 Riga Bulk Terminal Baltic Coal Terminal A dry bulk cargo handling terminal Riga, Latvia A terminal for coal handling and storage (transshipment from wagons to vessels) Ventspils, Latvia The total length of conveyors m The length of the mobile transporters line m 3 stations for wagon loading /unloading Capacity of a from a vessel to wagons line - up to 1100 m 3 / hour (up to 900 tonnes / hour) Capacity of a from wagons to a vessel line up to 1200 m 3 / hour (up to 600 tonnes / hour) Handled cargo: raw sugar, soybean meal, aluminum oxide (alumina), grain The system of conveyor belts with an overall length of 1000 m Belt width mm Metal separation conveyor Sampling System Conveyor system output - up to 3000 tons / hour Working hours days a year, around the clock. Operating conditions - from -50 to +40 C

14 Liepajas osta LM Alpha Osta A terminal for quicklime handling mm quicklime reception and distribution system from wagons to silos Liepaja, Latvia A terminal for mineral fertilisers transshipment from wagons to vessels Riga, Latvia Conveyor belt, L = 14.6 m 7.5 kw, Bw = 650 mm, v = 1.0 m / s Conveyor belt, L = 13.7 m 7.5 kw, Bw = 650 mm, v = 1.0 m / s Elevator, H = 37.8 m, 30 kw Valve gate, D = 400 mm, 0.37 kw Moduflex F300 loading chute Dust control unit DCE-F2045-RK11, 7.5 kw Dust collector SiloairVS 28KS5, 2.2 kw Capacity up to 100 m 3 / hour 2 Ship-loaders Estimated total drive power - 45 kw 4 Power-actuated rail trolleys Estimated drive power - 4 kw Capacity of a shiploader - up to 1200 tonnes / hour at a cargo density t/m 3. Working hours days a year, around the clock. Operating conditions - from -35 to +40 C

15 Perm Plywood Mill Fanplit Debarking and bucking section Non-standard equipment complex Perm, Russian Federation Laminated wood chipboard sorting section Kostroma, Russian Federation Log conveyers Roll table Belt conveyors for bark and sawdust sweeping Transverse transfer conveyors Transporters for the removal of metal-containing logs Extension type stops Belt conveyor Veneer bundle assembling machine Lifting table with live roller Live roller with pockets for forklift loader s forks Automation system Capacity up to 250,000 m 3 / year Transportation speed up to 12 m / s Bucking by 4 deal saws Debarking by 2 bark peeling machines

16 Pulp-and-paper Mill of Ilim Group Syktyvkar Plywood Mill Preparation, storage and delivery of bark and wood waste for recycling purposes Bratsk, Russian Federation Chip feeding conveyor line for particle board production Syktyvkar, Russian Federation Belt conveyor, L = 190 m Belt width 1000 mm Drive power 75 kw Belt conveyor, L = 400 m Belt width 1000 mm Drive power 132 kw Conveyor system output (depending on the moisture content of the conveyed material) - from 130 to 160 t / h Operating mode 365 days a year, around the clock. Operating conditions - from -50 to +40 C Scraper conveyors Overturning Service platforms Support structures Monitoring and control system Conveyor frame heating system Valve gates with electric actuators Line output 120 m 3 /hour Transportation speed m/s

17 20 years of experience in international cooperation

18 Export Map TTS exports its production to Finland, Germany, Italy, Denmark, Lithuania, Russia, Belarus, Kazakhstan, Turkmenistan, China, Japan. Finland Russia Denmark Lithuania Germany Belarus Kazakhstan Italy Turkmenistan China Japan

19 60 Darzciema St., LV-1073, Riga, Latvia Office: ,