ASSEMBLY & INSTRUCTIONS FOR USE PALLET RACKING CITY

Transcription

1 ASSEMBLY & INSTRUCTIONS FOR USE PALLET RACKING CITY

2 TABLE OF CONTENTS ABOUT THE INSTRUCTIONS p. BEFORE YOU START ASSEMBLING P. LOAD INFORMATION & DIAGRAMS P. 4 CONTROL & MAINTENANCE P. 5 ASSEMBLY INSTRUCTIONS P. 6 TABLE OF CONTENTS

3 BEFORE YOU START RECOMMENDED TOOLS FLOOR The buyer/user is responsible for the floor being dimensioned for the load in question. ABOUT THE INSTRUCTIONS mm 6 mm 7 mm 8 mm ANCHORING The pallet rack must be anchored to the floor to prevent the uprights from moving when mechanical handling equipment is used in or close to the storage systems. Read through the entire manual before beginning the assembly work. Follow the instructions to assure that the product follows existing standards. The purpose of the assembly instructions is to facilitate a correct installation and to inform about risks and how to avoid them. Remember that the instructions are for your safety and others. This symbol is used to warn/indicate something of importance. This symbol calls attention to or will remind you of something. SAFETY Correct assembly of the rack is important for a safe construction. The assembly must be performed in a professional manner and in accordance with these instructions. Assembly & instructions for use must be followed: * during assembly * during regular controls (together with a schedule for periodic controls) * for measures according to the instructions CONTACT US When uncertain or for further information, please contact Brännehylte Lagersystem: ATTACHMENT PARTS INCLUDED * Applies to C90 ** Applies to C0 Each installation must be equipped with a visibly placed load sign. Regular control is necessary to assure the pallet rack s technical security. On our homepage you will find examples of protocols for the periodic control of pallet racks. Parts of the assembly and instructions for use refer to European Standard SS-EN 565:008 Steel static storage systems - application and maintenance of storage equipment. The above standard can be ordered by the buyer/user from SIS if necessary. See for more information. For assembly & instructions for use in larger formats browse to www. bhc.nu, download and print. Telephone info@brannehylte.se Homepage Adress Box, 0 Hillerstorp, Sweden 0 mm art Nut with flange art M0 Lock nut art ATTACHMENT PARTS NOT INCLUDED Safety pin art 0 * Applies to C90 ** Applies to C0 M0 75 mm - art * 05 mm - art ** Pipe sleeve 0 mm - art 056* 4 mm - art 056-4** Multimonti 0 x 60 art 009- alternatively Expansion anchor M0 x 90 art 009 Spacer 50 mm - art mm - art mm - art mm - art 0-00 * Levelling shim mm - art mm - art mm - art ** Levelling shim mm - art mm - art mm - art 078-0

4 LOAD INFORMATION & DIAGRAMS MAX. LOADING PER PAIR OF BEAMS (KG)* Beam length (mm) Z 05 Z 0 C90 C0 Compartment height (mm) Beam Z05 Beam Z kg 00kg kg 00kg kg 000kg kg 400kg kg 000kg kg 00kg kg 8650kg kg 7050kg kg 000kg kg 750kg kg 0kg ASSEMBLY & CONTROL Control of the assembly must be performed before using the pallet rack to assure that the instructions for assembly have been followed. CONSTRUCTION/REARRANGEMENT * Beamlength up to 750 mm and a minimum of 4 pairs of beams. When rearranging/ reconstructing or moving the storage system - contact Brännehylte Lagersystem. MAX. BAY LOAD FOR FRAME C90-8* DAILY CONTROL kg 4500kg kg 4000kg Compartment height (mm) Beam Z05 Beam Z kg 750kg kg 8700kg kg 480kg kg 8700kg kg 50kg kg 8000kg kg 900kg kg 7450kg kg 6800kg kg 600kg * Regarding uniformly distributed load per pair of beams. Compartment height (mm) Beam Z05 Beam Z kg 8000kg kg 7750kg kg 6550kg kg 500kg kg PERIODIC CONTROL 50kg Length pair of beams (mm) Damages occurring from e.g. bumps from forklifts must be repaired immediately! A damaged upright or beam is a safety risk. MAX. LOAD PER LEVEL (KG) BRACE DIAGRAM Comparment height (mm) Max. remaining lateral deflection (after unload from allowed max. load) must not exceed 50% of the normal vertical deflection under full load. MAX. LOAD PER LEVEL (KG) Height to first beam level (mm) MAX. BAY LOAD (KG) OF BRACES Deformation of braces must not exceed 0 mm per metre. This applies regardless of the direction of deformation. DEFORMATION OF BEAMS DEFORMATION OF UPRIGHTS The out-of- plumb must not exceed X= H/50 Damages to local parts (dents, buckles, tears and splits) should always be replaced All loads to be uniformly distributed X DENTS & BUCKLES DEFORMATION X DEFORMATION OF BEAMS According to law, the pallet rack must be checked at least once a year so that it is in accordance with the assembly instructions. OUT-OF- PLUMB MAX. LOAD PER LEVEL (KG) * Beamlength up to 750 mm and a minimum of 5 pairs of beams. H The pallet rack must be checked daily, according to those items below, so that no loadbearing parts that affect the load capacity of the pallet rack are damaged. Damaged load-bearing parts must be exchanged immediately. Other parts may be repaired. * Beamlength up to 750 mm and a minimum of pairs of beams. MAX. BAY LOAD FOR FRAME C0 * CONTROL & MAINTENANCE 4 Uprights may bend outwards a maximum of 5 mm/m in relation to the perpendicular line, the rack s horizontal direction and a maximum of mm/m in rack depth. mm/m 5 mm/m Maximum remaining vertical deflection (after unload from allowed max. load) must not exceed 0 % of the deflection during normal load. For care/use, see European Standard SS-EN 565:008 Steel static storage systems - application and maintenance of storage equipment.

5 ASSEMBLY INSTRUCTIONS 4 * Applies to C90 ** Applies to C0 safety pins per beam must be attached. Safety pin nut with flange 0 mm A pipe sleeve is used as a spacer on the single sides of brace. M mm* 05 mm** Pipe sleeve M0 lock nut The braces are mounted back to back with the openings outwards. Levelling shim N.B. Make sure that the rack stands in plumb. Use levelling shims when necessary. 6 7

6 6 Spacer The run spacers must be placed as close to the brace attachment as possible! The lower run spacer must be placed by the second lowest brace attachment. The upper run spacer is attached at the highest horizontal brace attached to a diagonal. 7 Expansion anchor M0x90 alt The frame must be bolted to the floor with at least bolts/anchors per end. After assembly an assembly control must be performed! FOR ACCESSORIES & TECHNICAL INFORMATION HERE YOU CAN EVEN DOWNLOAD THIS ASSEMBLY & INSTRUCTIONS FOR USE IN LARGER FORMAT FOR PRINTING Multimonti M0x60 8

7 FOR ACCESSORIES & TECHNICAL INFORMATION OR CONTACT ANY OF OUR SALESDEPARTMENT. PALLET RACKING CITY HAS AN ASSORT- MENT OF ACCESSORIES FROM SIMPLE UPRIGHT PROTECTIONS TO MORE ADVANCE SOLU- TIONS FOR A FLEXIBLE AND EASY TO USE, SAFE STORAGE SYSTEM. Brännehylte Lagersystem AB Box SE-0 Hillerstorp, Sweden Tel. +46 (0) info@brannehylte.se