ASSEMBLY & INSTRUCTIONS FOR USE. PALLET RACKING CITY Edition No. 2 BLS BLS AB

Transcription

1 ASSEMBLY & INSTRUCTIONS FOR USE PALLET RACKING CITY Edition No. 2 BLS BLS AB

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3 TABLE OF CONTENTS ABOUT THE INSTRUCTIONS BEFORE YOU START ASSEMBLING LOAD INFORMATION & DIAGRAMS CONTROL & MAINTENANCE ASSEMBLY INSTRUCTIONS p. 2 P. P. 4 P. 5 P. 6 TABLE OF CONTENTS

4 ABOUT THE INSTRUCTIONS Read through the entire manual before beginning the assembly work. Follow the instructions to assure that the product follows existing standards. The purpose of the assembly instructions is to facilitate a correct installation and to inform about risks and how to avoid them. Remember that the instructions are for your safety and others. Assembly & instructions for use must be followed: * during assembly * during regular controls (together with a schedule for periodic controls) * for measures according to the instructions Each installation must be equipped with a visibly placed load sign. Regular control is necessary to assure the pallet rack s technical security. On our homepage you will find examples of protocols for the periodic control of pallet racks. Parts of the assembly and instructions for use refer to European Standard SS-EN 565:2008 Steel static storage systems - application and maintenance of storage equipment. The above standard can be ordered by the buyer/user from SIS if necessary. See for more information. CONTACT US This symbol is used to warn/indicate something of importance. This symbol calls attention to or will remind you of something. When uncertain or for further information, please contact Brännehylte Lagersystem: Telephone info@blsab.se Homepage Adress Box 2, 5 04 Hillerstorp, Sweden For assembly & instructions for use in larger formats browse to

5 BEFORE YOU START RECOMMENDED TOOLS FLOOR The buyer/user is responsible for the floor being dimensioned for the load in question. mm 6 mm 7 mm 8 mm ANCHORING The pallet rack must be anchored to the floor to prevent the uprights from moving when mechanical handling equipment is used in or close to the storage systems. SAFETY Correct assembly of the rack is important for a safe construction. The assembly must be performed in a professional manner and in accordance with these instructions. ATTACHMENT PARTS INCLUDED * Applies to C90 ** Applies to C20 M8 20 mm art M8 Nut with flange art M0 Lock nut art Safety pin art 02 M0 75 mm - art * 05 mm - art ** Pipe sleeve 0 mm - art 056* 4 mm - art 056-4** ATTACHMENT PARTS NOT INCLUDED * Applies to C90 ** Applies to C20 Multimonti 0 x 60 art alternatively Expansion anchor M0 x 90 art 009 Spacer 50 mm - art mm - art mm - art mm - art * Levelling shim mm - art mm - art mm - art ** Levelling shim mm - art mm - art mm - art

6 LOAD INFORMATION & DIAGRAMS MAX. BAY LOAD FOR FRAME* Beam lenght C 90 C 20 Z mm 2600 kg 2600 kg 200 mm 2600 kg 2600 kg 850 mm 2600 kg 2600 kg 200 mm 2000 kg 2000 kg 2750 mm 500 kg 500 kg Beam lenght C 90 C 20 Z mm 200 kg 500 kg 200 mm 200 kg 500 kg 850 mm 200 kg 500 kg 200 mm 2600 kg 2900 kg 2750 mm 200 kg 2550 kg Beam lenght C 90 C 20 Z0 850 mm 4500 kg 5000 kg 200 mm 4500 kg 5000 kg 2750 mm 890 kg 400 kg 000 mm 500 kg 940 kg 00 mm 00 kg 550 kg 600 mm 260 kg 075 kg Beam lenght C 90 C 20 Z mm 4500 kg 5000 kg 000 mm 4500 kg 5000 kg 00 mm 4450 kg 4500 kg 600 mm 420 kg 4200 kg * Regarding uniformly distributed load per pair of beams. BRACE DIAGRAM MAX. LOADING PER PAIR OF BEAMS* C90-8 Compartment height C90-2 Compartment height C20 Beam Z05-20/24 Beam Z0 Beam Z mm 9200 kg 9200 kg 050 kg 500 mm 9000 kg 9000 kg 0000 kg 2000 mm 8400 kg 8400 kg 900 kg 2500 mm 7250 kg 7250 kg 850 kg Beam Z05-20/24 Beam Z0 Beam Z mm 500 kg 500 kg 500 kg 500 mm 500 kg 500 kg 2800 kg 2000 mm 9450 kg 0900 kg 00 kg 2500 mm 7400 kg 8900 kg 9750 kg Compartment height Beam Z05-20/24 Beam Z0 Beam Z mm 7250 kg 8000 kg 8000 kg 500 mm 500 kg 6550 kg 6750 kg 2000 mm 2650 kg 500 kg 5900 kg 2500 mm 000 kg 50 kg 4900 kg *Beamlenght up to 2750 mm, with 5 levels. Length pair of beams (mm) MAX. LOAD PER LEVEL (KG) MAX. LOAD PER LEVEL (KG) Compart- ment height (mm) MAX. LOAD PER LEVEL (KG) Height to first beam level (mm) MAX. BAY LOAD (KG) All loads To Be Uniformly Distributed

7 CONTROL & MAINTENANCE ASSEMBLY & CONTROL Control of the assembly must be performed before using the pallet rack to assure that the instructions for assembly have been followed. CONSTRUCTION/REARRANGEMENT When rearranging/ reconstructing or moving the storage system - contact Brännehylte Lagersystem. H DAILY CONTROL The pallet rack must be checked daily, according to those items below, so that no loadbearing parts that affect the load capacity of the pallet rack are damaged. Damaged load-bearing parts must be exchanged immediately. Other parts may be repaired. PERIODIC CONTROL According to law, the pallet rack must be checked at least once a year so that it is in accordance with the assembly instructions. X X Damages occurring from e.g. bumps from forklifts must be repaired immediately! A damaged upright or beam is a safety risk. OUT-OF- PLUMB The out-of- plumb must not exceed X= H/50 DEFORMATION OF BEAMS Max. remaining lateral deflection (after unload from allowed max. load) must not exceed 50% of the normal vertical deflection under full load. DEFORMATION OF BRACES Deformation of braces must not exceed 0 mm per metre. This applies regardless of the direction of deformation. DEFORMATION OF UPRIGHTS Uprights may bend outwards a maximum of 5 mm/m in relation to the perpendicular line, the rack s horizontal direction and a maximum of mm/m in rack depth. mm/m 5 mm/m DENTS & BUCKLES Damages to local parts (dents, buckles, tears and splits) should always be replaced. DEFORMATION OF BEAMS Maximum remaining vertical deflection (after unload from allowed max. load) must not exceed 20 % of the deflection during normal load. For care/use, see European Standard SS-EN 565:2008 Steel static storage systems - application and maintenance of storage equipment.

8 ASSEMBLY INSTRUCTIONS * Applies to C90 ** Applies to C20 M8 nut with flange M8 20 mm 2 M0 75 mm* 05 mm** A pipe sleeve is used as a spacer on the single sides of brace. Pipe sleeve M0 lock nut The braces are mounted back to back with the openings outwards. Tightening torque for M0 is 9.5 Nm. Use a torque wrench. 6

9 4 2 safety pins per beam must be attached. Safety pin 5 Levelling shim N.B. Make sure that the rack stands in plumb. Use levelling shims when necessary. 7

10 6 Spacer The run spacers must be placed as close to the brace attachment as possible! The lower run spacer must be placed by the second lowest brace attachment. The upper run spacer is attached at the highest horizontal brace attached to a diagonal. 7 The frame must be bolted to the floor with at least bolts/anchors per end. Expansion anchor M0x90 alt After assembly an assembly control must be performed! Multimonti M0x60 8

11 FOR ACCESSORIES & TECHNICAL INFORMATION HERE YOU CAN EVEN DOWNLOAD THIS ASSEMBLY & INSTRUCTIONS FOR USE IN LARGER FORMAT FOR PRINTING

12 FOR ACCESSORIES & TECHNICAL INFORMATION OR CONTACT ANY OF OUR SALESDEPARTMENT. PALLET RACKING CITY HAS AN ASSORT- MENT OF ACCESSORIES FROM SIMPLE UPRIGHT PROTECTIONS TO MORE ADVANCE SOLU- TIONS FOR A FLEXIBLE AND EASY TO USE, SAFE STORAGE SYSTEM. Brännehylte Lagersystem AB P.O. Box 2 SE-5 04 Hillerstorp, Sweden Tel. +46 (0)