Spicer.

Transcription

1 Spicer Core Guide

2 Spicer Core Guide (Including Core Acceptance Reference Guide) Table of Contents Section 1 General Policies & Procedures Core Invoicing Core Eligibility & Banks Core Statements & Reports Returning Cores Section 2 Evaluation, Core Groups, Deduction Schedule & Guidelines Axle Model / Core Group Listing and Values Core Deduction Schedule Core Acceptance / Deduction Guide Appendix 1 Identification of Axle Models Page 1

3 Section 1 Core Policy General Policy Cores must be returned within 12 months of purchase to the designated Dana core return location. Core balances after 12 months will be removed from the core bank. Example: An EX series carrier is purchased on 2/11/15. You will have eligibility to return that carrier through 2/28/16 Only the cores from axle models listed in Table 1 are eligible for return. Please return cores securely contained to the pallet. Damage, while in transit, due to a poorly secured core(s) to the pallet(s), will be the responsibly of the customer. Cores will be credited one-for-one, based on the core groupings in Table 1. Cores will not be accepted if returned in unusable condition. See Table 2 for cores deduction categories. Core Invoices/Credits Core transactions will be invoiced and reported in units, using the core group number in Table 1. Cores returned will be credited against the oldest core eligible within the core group. Core Eligibility & Banks Core eligibility will be reported by core group, please refer to Table 1 Core Statements & Reports Customer core eligibility for each Core Group will be available online at Returning Cores Please call to receive your RMA number. Shipments of twelve (12) or more cores can be returned freight Collect. Please call our logistics partner at Option 2, then Option 1 to arrange for pickup by an authorized Dana freight carrier. Shipments of eleven (11) or less must be returned Prepaid. Please include on the Bill of Lading: Class 50 Material, Used Truck Parts for Reconditioning. Please ship-to: C/O Dana Aftermarket Group Dana Holding Corporation 1491 Dana Drive Henderson, KY (USA) Page 2

4 Section 2 Evaluation, Core Groups, Deduction Schedule & Guidelines Core Evaluation 1. Verify axle model of the carrier matches an approved core returnable to Dana. Only the cores from axle models listed in Table 1 are eligible for return. See Appendix for additional information on Identifying your axle model 2. Clean carrier. 3. Completely drain oil from carrier. 4. Do not dissemble the carrier. 5. Cores will be inspected for the items below; deductions will apply per Table 2. Table 1: Core Group Listing Axle Model Table 2: Core Deduction Schedule Core Group Numbers Core Deposit Deduction Description Percentage from Full Core Value A. Visible cracks, bulges, broken Carrier or Power Divider cover 50% B. Missing parts 50% C. Disassembled carrier 25% D. Burned up unit (low oil) 100% E. Core not in active core group 100% F. Failure to use approved Dana carrier (Shipments greater than 11 pieces) $250 deduction Avg. Core Wgt. (lbs.) R145S DANAR145CORE $ D155, D155P, D156, D156P DANAD155CORE $1, D155D, D155DP, D156D, D156DP DANAD155DCORE $1, R155, R156, R155/156 DANAR155CORE $1, R155D, R156D, R155/156D DANAR155DCORE $1, D170, D170P, S170E DANAD170CORE $2, D170D, D170DP, S170DE DANAD170DCORE $3, S170, S170BC, S170NS, S170R DANAS170CORE $2, S170D, S170D, S170BC, S170DR DANAS170DCORE $2, D190, D190D, D590, D590D, S190DE, S190E, S590, S590D DANAD190CORE $3, S190, S190D, S190DR, S190NS, S190R DANAS190CORE $2, DD404, DD404P, DDH40, DDH40P, DDP40, DDP40P DANADD404CORE $1, DS344, DS404, DS405, DS404P, DS405P, DSH40, DSH40P, DSH44, DSH44P, DSP40, DSP41, DSP40P, DSP41P, DST40, DST41P DANADS404CORE $1, D, 19060D PB, 21060D, 21060D PB, P20060DR, RD404, RD405, RDH40, RDH44, RDP40, RDP S, 19060S BC, 19060S NS, 19060NS PB, 19060S PB, 19060S PB BC, 21060S, 21060S BC, 21060S PB, P20060R, P22060S, RS404, RS405, RSH40, RSH44, RSH44 NS, RSP40, RSP41 DANARD404CORE $ DANARS404CORE $ G. Failure to drain carrier $100 deduction Missing parts, include but not limited to; ring & pinion, input, output shaft, inter-axle differential assembly, helical gears. Page 3

5 Core Acceptance / Deduction Guidelines CODE: A Visible Cracks, Bulges, Broken Carrier or Power Divider Cover o Failure crack thru carrier housing o Bulge/Crack in carrier housing Page 4

6 CODE: B Missing Parts o Carrier Core missing Input Shaft o Carrier Core missing Power Divider Cover Carriers were opened up and additional parts missing Page 5

7 CODE: C Disassembled Carrier o Pic 1 & 2 = Carrier Cores sent in disassembled. Usually in baskets, on skids and in boxes Page 6

8 CODE: D Burned up unit (low / no oil) o Carrier Cores with evidence of failure related to low or no oil (Burn-ups) are not eligible for credit CODE: E Core not in active core group o Carrier Core must be included in an active core group (see Table 1) to be eligible for credit Page 7

9 CODE: F Failure to use approved Dana freight carrier for the return o Must get RMA Number o Must call Penske Logistics to get directions to return cores thru approved freight carrier o Material must be classified correctly CODE: G Failure to drain the carrier o Carrier Core must have all lubricants drained before shipment. Any core received with lubricant will be subject to deduction Page 8

10 Appendix Identification of Axle Models Identification of Cores WITHOUT tags: For carriers that has a tag missing, look for any of the following: o Casting Number o Ring gear number o Pinion number o Input case number o Input shaft number Call our Core management line at for assistance in identification Page 9

11 CORE IDENTIFICATION CHART SERIAL TAG LOCATIONS Forward Tandem Carrier Rear Tandem/Single Axle Carrier Diff lock not shown. Tag Location Tag Location DS344, DS404, DS405, DS404P, DS405P, DSH40, DSH40P, DH44, DSH44P, DSP40, DSP41, DSP40P, DSP41P, DST40, DST41P 19060S, 19060S BC, 19060S NS PB, 19060S PB, 19060S PB BC, 21060S, 21060S BC, 21060S PB, 19060D, 19060D PB, 21060D, 21060D PB, DD404, DD404P, DDH40, DDH40P, DDP40, DDP40P P20060R, P22060S, RS404, RS405, RSH40, P20060DR, RD404, RD405, RDH40, RDH44, D155, D155P, D156, D156P D155D, D155DP, D156D, D156DP RSH44, RSH44 NS, RSP40, RSP41 RDP40, RDP41 Diff lock not shown. D170, D170P, S170E D170D, D170DP, S170DE S170, S170BC, S170NS, S170R, R170 S170D, S170DBC, S170DR, R170D D190, D190D, D590, D590D, S190DE, S190E, S590, S590D S190, S190D, S190DR, S190NS, S190R, R190, R190D R155, R156, R155/156 R155D, R156D, R155/156D Spicer Family 404 Core Model Family Description 404 FORWARD STANDARD Spicer Axle Model DS344, DS404, DS405, DS404P, DS405P, DSH40, DSH40P, DSH44, DSH44P, DSP40, DSP41, DSP40P, DSP41P, DST40, DST41P Core Group Numbers Avg. Core Wgt. (lbs.) DANADS404CORE FORWARD W/DIFF LOCK DD404, DD404P, DDH40, DDH40P, DDP40, DDP40P DANADD404CORE REAR REAR OR SINGLES STANDARD 404 REAR REAR OR SINGLES W/DIFF LOCK 19060S, 19060S BC, 19060S NS, 19060NS PB, 19060S PB, 19060S PB BC, 21060S, 21060S BC, 21060S PB, P20060R, P22060S, RS404, RS405, RSH40, RSH44, RSH44 NS, RSP40, RSP D, 19060D PB, 21060D, 21060D PB, P20060DR, RD404, RD405, RDH40, RDH44, RDP40, RDP41 DANARS404CORE 300 DANARD404CORE FORWARD D170, D170P, S170E DANAD170CORE 635 SPICER CORE DEDUCTIONS *R145S (PRO-40) MODEL NOT ILLUSTRATED A B C D FORWARD W/ DIFF LOCK D170D, D170DP, S170DE DANAD170DCORE REAR REAR OR SINGLES S170, S170BC, S170NS, S170R DANAS170CORE REAR REAR OR SINGLES W/DIFF LOCK S170D, S170D, S170BC, S170DR DANAS170DCORE / 590 FORWARD D190, D190D, D590, D590D, S190DE, S190E, S590, S590D DANAD190CORE REAR REAR OR SINGLES STANDARD S190, S190D, S190DR, S190NS, S190R DANAS190CORE 475 PRO-40 PRO-40 REAR REAR R145S DANAR145CORE 250 ADVANTEK -40 ADVANTEK -40 FORWARD D155, D155P, D156, D156P DANAD155CORE 475 ADVANTEK -40 FORWARD W/ DIFF LOCK D155D, D155DP, D156D, D156DP DANAD155DCORE 500 ADVANTEK -40 REAR REAR R155, R156, R155/156 DANAR155CORE 300 ADVANTEK -40 REAR REAR W/DIFF LOCK R155D, R156D, R155/156D DANAR155DCORE 300 Visible cracks, bulges, broken carrier or power divider cover Missing parts Disassembled carrier Burned-up unit (low oil) To place orders for all genuine Spicer products, call For details on Core Inspections or general information, refer to the Spicer Core Guide on HAXL-CARRIERID-POSTER-62015

12 Dana Aftermarket Group PO Box 321 Toledo, Ohio Warehouse Distributors: OE Dealers: wwwspicerparts.com HAXL-COREGUIDE Printed in U.S.A. Copyright Dana Limited, All rights reserved. Dana Limited.