British Designed, British Made

Transcription

1 British Designed, British Made

2 Trojan Services Limited (TSL) Established in 2000, Trojan Services Ltd is a leading manufacturer and supplier of cable troughing and walkway solutions for the rail network and civil engineering industries. Its award winning products have been rigorously tested to ensure they outperform specified minimum lifetime requirements. Developed in collaboration with rail network engineers, Trojan products can be installed in hard to access areas as well as being flexible enough to fit seamlessly into existing concrete troughing installations. Designed and manufactured in Britain, all Trojan products have been have been independently tested to Network Rail standards. Quality & Durability Trojan Services Ltd has developed a state-of-the-art range of cable troughing products designed to meet today s demanding installation and maintenance requirements. All materials and processes used are ISO 9001 compliant, ensuring a reliable and consistent product supply. Trojan prides itself on the quality and reliability of its patented technology, pledging no breakages or damage during transport and installation. Designed in collaboration with rail network engineers, when Trojan s products arrive on site, they are fit for purpose and more cost effective than their concrete equivalents. Health & Safety All Trojan products are compliant with HSE manual handling guidelines. They have also been given a green rated status in Network Rail s Manual Handling Assessment Chart (MAC). Each Trojan component is within the maximum weight of 25kg for a one man lift, making it significantly lighter than the concrete equivalent of 88kg. Sustainability Made from 100% high-grade recycled polymer, all Trojan products have a substantially lower carbon footprint than their traditional counterparts. Their lightweight properties allow for larger volumes to be delivered, resulting in reduced transportation costs. Reliability All Trojan products are manufactured with the best quality raw materials. Each component is rigorously stress tested to ensure its quality and integrity to eliminate damage and breakages during transportation, handling and installation. Durable and lightweight, Trojan products can be cut and screwed using standard hand tools, while emitting no dust or smoke. This makes them ideal for use on any projects that require onsite adjustments during installation. Traceability All Trojan products are compliant with ISO 9001 standards. At the point of manufacture, each Trojan component is stamped with a provenance mark, allowing for it to be traced back to its point of origin.

3 TroTrof C1/9 Specifications Winner of the Network Rail Environmental Award for Innovation 2008 TroTrof C1/9 is the award winning cable troughing system designed specifically for the UK s rail network. At less than 18kg per unit, it is a lightweight alternative to its concrete equivalent. Robust and adaptable, it can be installed at sites with steep inclines and areas where weight bearing is an issue. TroTrof s versatile construction allows it to be installed as a stand-alone system or integrated into existing concrete troughing, making it ideal for maintenance installations and upgrade projects. Capable of withstanding weight of up to 20 tonnes, TroTrof s high load resistance is exemplary. Made from 100% recycled polymer, damage to units during transportation and installation is eliminated. TroTrof also requires four times less transportation resource, offering reduced costs and carbon emissions. External Dimensions C1/9 TroTrof Internal Dimensions C1/9 TroTrof Fire Retardant Characteristics Manufacturing Process Bend/Tilt Characteristics One Man Lift Security Quality Product Interface Transportation Comparison 18 kgs (Base 11kgs, Lid 7kgs) H mm, L 1007mm, W 281mm H 121mm, L 1007mm, W 187mm Self-Extinguishing complies with Network Rail specifications Complies with Network Rail specification Injection Moulding for guaranteed quality Designed into the product for ease of install TroTrof C1/9 Units/Pallet lids/pallet 24 bases/ pallet Transport for 960 Units 1 Truck 4.4 Trucks Transport for Units 11 Trucks 44 Trucks Health & Safety Comparison Reduced site & RRV handling, scores green in MAC Assessment Tool Tested to withstand site traffic Anti-Vandal/Anti-Theft features ISO 9001 injection moulding process Recycled polymer material /Off Cut Recovery Scheme Interactive with other TSL products/existing C1/9 & Concrete products (Troughs, bends etc) TroTrof C1/9 Lifting One Man Lift Two Men Lift Cutting Standard Tools Petrol Disc Cutter Dust/Noise No Yes Finish Smooth Abrasive Carbon Footprint Medium High Recyclable Yes No Network Rail Specific Information Product Acceptance Number: PA05/02512/PU RISQS Supplier No: Orders can be made using the PADS below through Network Rail central purchasing or directly with Trojan: Lid 0059/ Trough 0059/ Combined 0059/047003

4 Trojan is delighted to introduce the latest addition to its product range TroTrof C1/43 Specifications 25 kgs (Base 16kgs, Lid 9kgs) External Dimensions C1/43 TroTrof H 413mm, L 1034mm, W 440mm Internal Dimensions C1/43 TroTrof H 285mm, L 1034mm, W 352mm Recycled Polymers Fire Retardant Characteristics Complies with Network Rail specification Manufacturing Process Injection Moulding for guaranteed quality Bend/Tilt Characteristics Designed into the product for ease of install One Man Lift Security Quality Product Interface Reduced site & RRV handling Tested to 1 tonnes Anti-Vandal/Anti-Theft features ISO 9001 injection moulding process Recycled polymer material /Off Cut Recovery Scheme Interactive with other TSL products/existing C1/9 & Concrete products (Troughs, bends etc) Transportation Comparison TroTrof C1/43 Units/Pallet 20 lids/pallet (180kgs) 12 bases/pallet (288kgs) 42 lids/pallet 24 bases/ pallet Transport for 960 Units 1 Truck 4.4 Trucks Transport for Units 11 Trucks 44 Trucks TroTrof C1/43 is the latest addition to the award winning cable troughing system designed specifically for the UK s rail network. Designed to meet the existing dimensions of Network Rail s larger C1/43 cable trough specification, TroTrof C1/43 is made from highly durable recycled material, it is the original polymer trough system to be approved by Network Rail. Its patented technology has been developed in collaboration with UK engineers and is suitable for full installation projects, yet versatile enough to integrate with existing concrete troughs and lids. Each unit weighs just 24/25kg, making it easy to transport and fit and its lightweight construction offers a cost effective alternative to traditional concrete troughing. Able to withstand a load of 1 tonnes, the TroTrof C1/43 system can be fitted at sites where weight is an issue. It is also suitable for projects where access is difficult. Health & Safety Comparison TroTrof C1/43 Total 25 kgs scores green in the MAC Two Men Lift Assessment Tool/8 Man Lift Cutting Standard Tools Petrol Disc Cutter Dust/Noise No Yes Finish Smooth Abrasive Carbon Footprint Medium High Recyclable Yes No Network Rail Specific Information Trial Certification: PA05/06578 RISQS Supplier No: Orders can be made using the PADS below through Network Rail central purchasing or directly with Trojan: Lid 0059/ Trough 0059/ Combined 0059/047003

5 TroTred Specifications External Dimensions of TroTred Internal Dimensions of TroTred Fire Retardant Characteristics Manufacturing Process Bend/Tilt Characteristics 44 kgs (maximum component weight 12 kgs) H 370mm, L 1000mm, W 804mm H 300mm, L 1000mm, W 648mm Recycled polymers Self-Extinguishing complies with Network Rail specifications Injection Moulding Designed into the product for ease of install Winner of the Network Rail Partnership Award for Innovation 2010 With a generous 700mm wide surface, TroTred provides a safe walkway (safecess) for engineers. Winner of a Network Rail Partnership award, which champions excellence and best practice, TroTred has the capacity of 2 x C1/43 concrete trough units. Its combined high capacity system, made from 100% recycled polymer, is easy to install and offers significant cost savings compared to the installation of separate trough and walkway systems. It also meets Network Rail s need for low to zero maintenance walking routes. Each TroTred component weighs 12kg, adhering to HSE manual handling guidelines and rated green in Network Rail s Manual Handling Assessment Chart (MAC). A complete unit is 48kg. Easy to handle Reduced RRV requirement Tested to withstand site traffic Walkway Eliminates the need for a separate Safecess Green Zone Use of Vortek posts makes a Greenzone Security Anti-Vandal/Anti-Theft features Quality ISO 9001 Recycled polymer material /Off Cut Recovery Scheme Product Interface Interactive with other products Transportation Comparison TroTred Units/Pallet 4 Complete Units 9 Bases / 15 Lids Transport for Units 5 Truck 10 Trucks Transport for Units 50 Trucks 100 Trucks Health & Safety Comparison TroTred Lifting Two Man Lift 4 men/base / 3 men/lid Cutting Standard Tools Petrol Disc Cutters Dust/Noise No Yes Finish Smooth Abrasive Carbon Footprint Medium High Recyclable Yes No Network Rail Specific Information Product Acceptance Number: PA05/04103 RISQS Supplier No: Orders can be made using the PADS below through Network Rail central purchasing or directly with Trojan: TroTred Unit - 004/ TroTred Lid - 004/ TroTred Sidewall - 004/131404

6 Technical Drawings TroTrof C1/9-90º Angle 726 TroTrof C1/ TroTrof C1/9 - T-Piece Assembled Due to its lightweight properties, there is less reliance on plant and manpower, resulting in lower transportation and handling costs. dimensions as standard ballast boards, Trobord can be integrated into existing installations. 281 Winner of a Plastics Industry Award for industrial product design, TroBord s interlocking mechanism provides a reliable and efficient ballast retention system. Incorporating the same Manufactured from high density polypropylene (HDPE), TroBord is just 6kg per unit, making handling and installation an easy process TroBord is a pioneering ballast board particularly suited to steep areas and sites requiring additional shoring TroBord Specifications 45 Approx. 6kgs Dimensions of TroBord 1.83 metre in length HDPE TroTrof C1/43 TroTred 1000 ISO 9001 Recycled polymer material TroBord can be ordered through Network Rail purchasing using the below reference. Please note this is an uncontrolled product and does not require a PADS certification. TroBord Catalogue Number / Plastics Industry Award for Industrial Product Design Complies to Network Rail specification strong and durable Quality Ease of access to site 65 One Man Lift 440

7 Please contact the Trojan Team at Curtis House, 34 Third Avenue, Hove, East Sussex BN3 2PD. Sales/General: