Maximize yield and throughput Conform to quality standards and ensure food safety Achieve full traceability and raise efficiency

Transcription

1 Empowers MEAT processors Maximize yield and throughput Conform to quality standards and ensure food safety Achieve full traceability and raise efficiency

2 Empowering MEAT processing With over thirty years of partnerships within the food industry, and a continuous commitment to innovation and software development, Marel has created the unique suite of Food Processing Software. combines Marel s food processing software and processing know-how to fulfill the individual needs of meat processors, keeping in step with the industry s ever-changing processing trends. helps meat processors to: Control their production Experience real-time monitoring Improve decision-making based on valuable insights This enables meat processors to: Maximize yield and throughput Conform to quality standards and ensure food safety Achieve full traceability and raise efficiency The ultimate objective of is to empower meat processors to optimize overall production performance and reach their goals. Receiving Deboning Trimming

3 Bringing it all together The food processing software portfolio ranges from simple device control solutions, to total processing solutions adapted to the individual needs of meat processors. Based on modular designs, the solutions are scalable, thereby providing maximum flexibility for meat processors, ranging from small operations to large, plant-wide systems. The food processing software supports a broad range of Marel processing equipment. This enables processors to optimize overall meat production, from reception of raw material to dispatch of products. s process know-how empowers meat processors to deal with daily challenges and optimize results. With, processors can control single devices, or a full range of equipment across the plant floor. food processing software can communicate with other systems, such as an existing ERP system, to give you a powerful interconnected management system. It provides a solid foundation for reliable data collection, and ensures full traceability throughout the system. It also allows processors to monitor their key performance indicators (KPIs) such as yield, throughput, quality, capacity and labor efficiency, in real production time. These valuable insights enable processors to identify opportunities for improvements, while ensuring that production conforms to quality and food safety standards. For further information: Packing Labeling Order picking & dispatching

4 Optimize your processing power DEVICE AND PROCESS CONTROL ORDER PROCESSING AND PLANNING Optimizes your equipment Overview of production data in real time Communicates alarms based on device status Get the most out of your investment. enhances the power of Marel processing equipment, ensuring you the most effective processing control available for individual machinery or whole processing lines, and provides real-time data for performance monitoring to maximize profitability at each stage. Optimizes order management from reception to dispatch Plans production capacity and lead time based on raw materials Flexibility in responding to changing customer requirements Processors are pressured to achieve ever-faster delivery times. order processing manages and speeds up the complete order cycle, including purchase orders, production orders, inventory orders and sales orders. Moreover, eliminates under- and overproduction. WEIGHING AND LABELING LOGISTICS Collects and registers all your weighing data Easy, centralized label management Full integration to inventory and/or palletizing Are you in control of your giveaway? offers advanced weighing and labeling, fully intergrated with other steps in the process. The system fully enables packing, giveaway monitoring and finished goods labeling. Complete inventory control from reception to dispatch Real-time overview of inventory status Minimizes handling and transit time Reduces loss and expired products Ensuring timely delivery is vital to customers, so it is crucial to have the right tools in place to manage all logistical challenges. provides logistics capabilities that are scalable and reliable, covering all processes from reception of raw materials to proof of delivery. QUALITY CONTROL TRACEABILITY Monitors product characteristics at any stage of the production process Reports results of quality specification checks Supports all major quality systems, such as HACCP, ISO, BRC, IFS ensures that processors integrate dependable qualitycontrol inspection in food processing plants. The system allows for flexible registration and reliable data collection. With, processors can monitor quality check-points, thereby ensuring highly consistent quality assurance. Reduces risk of recalls Traceability across the complete value chain Incorporates quality assurance registrations Provides information to fulfill quality certification requirements Traceability is at the forefront of food safety. The traceability engine is built into every process step of the production to ensure that you can act quickly to minimize the size of recalls. makes it possible to trace every product back to its source. PERFORMANCE MONITORING INTEGRATION SERVICES Collects reliable and accurate data On-line information on real-time KPIs Dashboards and reports real-time status of equipment availability, performance, and production quality with OEE In a processing plant, key performance indicators such as yield, throughput, quality and efficiency are vital to your business. Implementing provides processors with accurate and reliable on-line data to help improve performance and make intelligent decisions. Accesses data across all functions Continuous integration and data transfer between systems Standard data interface with ERP and other planning systems offers standard data interfaces for all your production data. User-friendly non-stop integration with your other systems safeguards processing. Moreover, it ensures that your ERP and other planning systems can upload and work with data from.

5 services Make the most of your investment We are committed to delivering innovative software solutions that add value to your business. Therefore we place great emphasis on continuous development of products and services that meet your expectations and match ever-evolving trends within the marketplace. Our powerful software maintenance program is the backbone of this commitment to our customers. s service portfolio ranges from assistance with routine issues on general software use, to advanced consultancy services that empower you to make the most out of your software investment. Life Cycle Support Our Life Cycle Support program provides users with rights to all new version releases, which are released on a regular basis. Provides remote and telephone support during normal working hours. Customer Training Designed for IT and technical personnel, operations and production managers, and shop-floor operators, to ensure that users are kept up to date on new developments and that their skills to operate the system are continually improved. Continuous skills improvements for customer workforce Optimized system utilization 24/7 Support Line Provides access to emergency support for critical incidents outside normal working hours and is available 24/7/365. Fast response time Lower risk of production downtime Peace of mind SYSTEM Maintenance Includes a suite of services designed to keep the software and IT infrastructure in an optimal state. This prevents or minimizes unexpected downtime and disturbances to overall performance. System is kept up to date to ensure reliability and availability Costly downtime is reduced through preventive maintenance to the server, database, network or other critical IT infrastructure Users and operators are evaluated, and training plans devised, to continually update their competence in operating and maintaining Consultancy Services Designed to focus on specific improvement tasks with clear financial and business goals for customer operations. Analyzes future business and financial impact Provides better management tools with improved KPIs

6 Customer corner The National Meat Institute, Uruguay Traceability in the world market is becoming increasingly important to red meat processing companies and their stakeholders. When the National Meat Institute in Uruguay (INAC) set out to establish a centralized and online traceability system, proved to be the solution. The Uruguayan traceability system, SEIIC (Electronic Information System of the Meat Industry), was set up by INAC in co-operation with Marel, and has been in full operation since The purpose of SEIIC is to gather and collate online data about bovine slaughter and deboning in a central system, to ensure transparent management and consistent operating data for all parties involved in the mandatory meat processing system farmers, producers and government authorities. Today, INAC centrally organizes traceability across 39 approved processors in Uruguay and the system provides a good foundation to Uruguay s market position as one of the key players in the world. Traceability from source to shelf Real-time information and full traceability across the entire value chain The beef supply chain can be divided into three stages and traceability is important in each of them: From the cow s birth at the ranch through delivery to the slaughterhouse. The slaughtering of cattle and division of carcasses into cuts at the slaughterhouse. Delivery of cuts from the slaughterhouse to the importer, retailer and consumer. The animals are first registered when they enter the plant with information such as the herd number, the producer s number, farm and ear tag. The SEIIC system consists of seven data capture and registration points using Marel hardware. These points then provide information about the slaughtering, deboning and dispatching processes via the production control software. The real-time information generated and obtained from central points at each plant is stored in a local SEIIC server at each plant, as well as in a management server at INAC in Montevideo. Subject to change without notice / / Marel hf. / eng / April 2016 By using Marel s food processing software, more than 25,000 units of data per day from around 500 data collecting points are analyzed, validated and forwarded to farmers and producers to document how they perform. This gives both them and us a very good tool for controlling and monitoring beef production as well as marketing the industry. Hugo Köncke, Chairman of Information Technology, INAC marel.com/meat