SERVICE PARTS LIST DEEP CUT AC/DC BANDSAW D52C BULLETIN NO CATALOG NO SEE PAGE 3 FOR FASTENER TORQUE CHART

Transcription

1 = Part number change from previous service parts list. SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS DEEP CUT AC/DC BANDSAW CATALOG NO SERVICE PARTS LIST STARTING SERIAL NO. D2C REVISED BULLETIN BULLETIN NO DATE Oct. 20 WIRING INSTRUCTION See Page thru LUBRICATION NOTES: Type J Grease, No When replacing Idler Gear Kit (), place g, (. oz.) of grease around gear teeth and ID of Idler Gear (3). When replacing Bevel Pinion Assembly (33), place 3. g, (.3 oz.) grease around Helical Gear (3). Coat teeth and end of Bevel Pinion (30). Place a heavy coating of grease in the bevel pinion bore of Gearcase (26) x /2" Pan Hd. Tapt. T-2 ( of 23) (23) Washer ( of 2) (2) Needle Bearing ( of 3) (3) Washer () x.33" Pan Hd. Taptite T-20 (3) Gearcase (See Page 3) () x " Pan Hd. Taptite T-2 () Seal Gasket () Pin (2) Bevel Pinion () Ball Bearing () Bearing Plate () Washer () Spring Washer () Helical Gear () Ball Bearing (2) x 3/" Pan Hd. Taptite T-2 () Idler Gear () Washer () Pin () x " Pan Hd. Plastite T-20 () Diaphragm () Ball Bearing ( of 2) (2) Baffl e () Rubber Block (2) Power Cord () x /2" Pan Hd. Plastite T-20 (2) M3. x mm Pan Hd. Screw () On-Off Switch () x 3/" Pan Hd. Taptite () x /" Pan Hd. Plastite T-20 () /-20 x.6" Pan Hd. Taptite T-30 () Apply Loctite 23 to threads of screws 3 and (2x) Handle Cover () /-2 x /" Pan Hd. Taptite T-30 (3) Leadwire Assembly (Not Shown) () Hi-Low Switch () Leadwire Assembly (Not Shown) () Leadwire Assembly (Not Shown) () Leadwire Assembly (Not Shown) () Support Handle () Isolator Support () Outer Motor Housing () Pulley Support (See Page 2) () Coiled Pin ( of 3) (3) Service Nameplate () Nameplate Screw (2) Brush Cap (2) Carbon Brush (2) M x 3.mm ST Screw () Brush Holder Assembly (2) Inner Motor Housing () Bearing Cap () Ball Bearing () Armature () x " Pan Hd. Taptite T-2 () T-Block () x /" Pan Hd. Taptite T-2 (2) Lever Release Spring () Release Button () Shoe Bumper () Blade Guard () Diaphragm Kit () Fan Baffl e Kit () Bevel Pinion Assembly () Shoe Bumper Kit () 3--0 Handle Assembly Kit () Service Field Kit () Service Armature Kit () Idler Gear Kit () Outer Motor Housing Kit () SEE PAGE 3 FOR FASTENER TORQUE CHART MILWAUKEE ELECTRIC TOOL CORPORATION 33 W. Lisbon Road, Brookfi eld, WI 300 Drwg.

2 00 0 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). 3 FIG. NOTE: 3 Use Loctite 23 or the equivalent to the threads of Screw (3) prior to installing T-Handle () onto Pulley Support () FIG. NOTE:,0 Use Loctite 326 or the equivalent to secure the Blade Backing Pad (0) to the Pulley Support () x /2" Pan Hd. Tapt. T-2 ( of 23) (23) Pulley Cover ( of 2) (2) Pulley Tire ( of 2) (2) UNC x.6" Slotted (2 of ) () Washer (2 of ) () Ball Bearing ( of ) () Washer (2 of ) () Ball Bearing ( of 2) (2) Pin ( of 2) (2) x /" Pan Hd. Tapt. T-2 (2 of ) () x.3" Pan Hd. Taptite T-20 (3) Tension Release Lever () /"-6 UNC x " Socket Hd. Cap Screw () Front T-Handle () Pulley Support () Front Pulley Shroud () Cam Shaft () Cam Bushing () /6- x /6" Screw () Washer () Coil Pin (2 of 3) (3) Driver Plate () Front Pulley Shaft () --6 Washer (2) Sleeve Bearing (2) Front Pulley () Snap Ring () Blade Backing Pad () Needle Bearing () Front Roller Block () Shoulder Screw (3) Tension Bushing (3) Wear Plate () Support Plate () Blade Tension Spring (2) Contact Plate () LED Cover () Front Guide Roller Kit () Guide Roller Kit () Tensioning Mechanism Assembly () Pulley Support Kit () SEE PAGE 3 FOR FASTENER TORQUE CHART

3 LUBRICATION NOTES: Type J Grease, No When installing Gearcase Cover Kit (0), place. g, (.6 oz) grease to the Bevel Gear (20). Place 6 g (.2 oz.) to the large Spur Gear (2). Coat Washer (3) and ends of shafts ( & 22) with J Grease SCREW TORQUE CHART Torque Fig. Part No. Location (In/Lbs.) Rear Pulley Front Roller Block Rear Roller Block Bearing Plate Ground Terminal Gearcase Pulley Support Diaphragm Diaphragm Handle Cover Handle Cover Handle Cover Handle Cover Support Handle LED Cover Tension Release Lever Front T-Handle Support Plate Support Plate LED Assembly Brush Holder Assembly T-Block T-Block Tire Cleaning Brush Cover To properly tighten hex head screw (3), use a wooden dowel or a nylon rod in the opening between the rear pulley () and gearcase (26). Be careful not to damage pulley tire (). Apply enough pressure to prevent rear pulley from turning. Torque hex head screw (3) to 32 in/lbs. Service Tool can be ordered to secure rear pulley to tighten hex hd. screw Dowel 0 NOTE: 32 in/lbs. or 26 ft/lbs. Use screws () to temporarily attach service tool to rear pulley. Hold tool and tighted hex head screw (3) to 32 in/lbs EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). Lightly coat both sides of Washers () and Clutch Plates (6) with J Grease Service Tool x /2" Pan Hd. Tapt. T2 ( of 23) (23) Pulley Cover ( of 2) (2) M Screw, 3/"-6 UNC /" Hex Hd. () Disc Spring () Clutch Washer (2) Clutch Plate (2) Rear Pulley () Pulley Tire ( of 2) (2) Spindle () Gearcase Cover () Ball Bearing () Spur Gear () Washer ( of 2) (2) UNC x.6" Slotted (2 of ) () Washer (2 of ) () Ball Bearing ( of ) () Washer (2 of ) () Ball Bearing ( of 2) (2) Pin ( of 2) (2) x /" Pan Hd. Tapt. T-2 (2 of ) () Rear Roller Block () Needle Bearing (2 of 3) (3) Rear Pulley Shroud () Gearcase () Pin ( of 2) (2) Ball Bearing ( of 2) (2) Bevel Gear () Shaft () Tire Cleaning Brush () Tire Cleaning Brush Cover () x 3/" Pan Hd. Taptite T-20 (2) Rear Guide Roller Kit () Gearcase Top Assembly () Guide Roller Kit () Tire Clearing Brush Kit () Gearcase Cover Kit () Washer ()

4 AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. Hi Lo 2a NOTE: Hi-Lo Switch is to be placed in the right handle halve with the side that has positions 2a and 2b facing back towards the On-Off Switch. 2b 2a 2b = WIRE TRAPS or GUIDES 2 RB LB 3 FRONT VIEW (BRUSH END) OF OUTSIDE MOTOR HOUSING 2 BACK VIEW OF ON-OFF SWITCH Cord jacket is to extend / min. beyond the cord clamping area WIRING SPECIFICATIONS No. Color Origin or Gauge Length Terminals, Connectors and or 2 End Preparation Black Cord Component of the cord set. Connect to lower left position of the on-off switch. 2 White Cord Component of the cord set. Connect to upper left position of the on-off switch. 3 Green Cord Component of the cord set. Connect to grounding area on surface of the gearcase. Black Leadwire assembly. Connect ring terminal to the lower right position of the on-off switch. Route wire assembly through handle and into the motor housing. Connect to left brush holder. White Leadwire assembly. Connect ring terminal (without shrink tubing) to the upper right position of the on-off switch. Connect ring terminal with shrink tubing to hi-low switch with white wire #0.

5 AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. = WIRE TRAPS or GUIDES 0 0 NOTE: Hi-Lo Switch is to be placed in the right handle halve with the side that has positions 2a and 2b facing back towards the On-Off Switch. Lo Hi 2a RB 0 LB 2a 2b 2b 0 HI-LO SWITCH WIRING DETAIL FRONT VIEW (BRUSH END) OF OUTSIDE MOTOR HOUSING WIRING SPECIFICATIONS No. Color Origin or Gauge Length Terminals, Connectors and or 2 End Preparation Black Component of the fi eld. Connect ring terminal to hi-low switch as shown along with one end of white jumper wire #. 0 White Component of the fi eld. Connect ring terminal to hi-low switch as shown along with ring terminal of white wire #. White Jumper wire. Connect to hi-low switch as shown.

6 AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. 6 = WIRE TRAPS or GUIDES 6 NOTE: Hi-Lo Switch is to be placed in the right handle halve with the side that has positions 2a and 2b facing back towards the On-Off Switch. Lo Hi 6 2a RB LB 2a 2b 2b HI-LO SWITCH WIRING DETAIL FRONT VIEW (BRUSH END) OF OUTSIDE MOTOR HOUSING WIRING SPECIFICATIONS Origin or No. Color Gauge Length Terminals, Connectors and or 2 End Preparation 6 White Leadwire assembly. Connect ring terminal end to hi-low switch along with ring terminal of blue fi eld wire #. Connect other end to the right brush holder. Blue Component of the fi eld. Connect ring terminal to hi-low switch along with white wire #6. Red Component of the fi eld. Connect ring terminal to hi-low switch as shown.