Aluminum Wrought Products for Automotive, Packaging, and Other Applications The James Morris Honorary Symposium

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1 Aluminum Wrought Products for Automotive, Packaging, and Other Applications The James Morris Honorary Symposium

2 Aluminum Wrought Products for Automotive, Packaging, and Other Applications The James Morris Honorary Symposium Edited by Subodh K. Das Gyan Jha Zhong Li Tongguang Zhai Jiantao Liu Proceedings of Symposium Sponsored by the Reactive Metals Committee of the Light Metals Division (LMD) of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2006 Annual Meeting in San Antonio, Texas, USA March 12-16, 2006 A Publication of

3 A Publication of TMS (The Minerals, Metals & Materials Society) 184 Thorn Hill Road Warrendale, Pennsylvania (724) Visit the TMS web site at Statements of fact and opinion are the responsibility of the authors alone and do not imply an opinion on the part of the officers, staff, or members of TMS, The Minerals, Metals, and Materials Society. TMS assumes no responsibility for the statements and opinions advanced by the contributors to its publications or by the speakers at its programs. Registered names and trademarks, etc., used in this publication, even without specific indication thereof, are not be considered unprotected by the law. No part of this book may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, microfilming, recording, or otherwise, without written permission from the publisher. Printed in the United States of America Library of Congress ISBN: Authorization to photocopy for internal or personal use beyond the limits of Sections 107 and 108 of the U.S. Copyright Law is granted by TMS, provided that the base fee of $7.00 per copy is paid directly to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA USA, Prior to photocopying items for educational classroom use, please contact the Copyright Clearance Center, Inc. For those organizations that have been granted a photocopy license by the Copyright Clearance Center, a separate system of payment has been arranged. This consent does not extend to copying items for general distribution or for advertising or promotional purposes or to republishing items whole or in part in any work in any format. Copyright 2006, The Minerals, Metals, and Materials Society. All rights reserved. Please direct republication or special copying permission requests to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA USA; (978) ; If you are interested in purchasing a copy of this book, or if you would like to receive the latest TMS publications catalog, please telephone (800) (U.S. only) or (724) , EXT. 270.

4 Table of Contents Fundamental Studies Anisotropy of Aluminum and Aluminum Alloys...3 W.F. Hosford Rolling History Microstructure-Property Relations of 6022 Aluminum Sheet...19 C.L. Burton, M.F. Horstemeyer, and P.T. Wang Microstructure, Texture and Mechanical Properties of a Continuous Cast AA5083 Aluminum Alloy...27 J. Li, Q. Zeng, X.Y. Wen, and T. Zhai Anisotropic Ultrasonic Attenuation in an AA 5754 Aluminum Hot Band...35 C.-S. Man, Z. Cai, K.D. Donohue, and P. Fei Automotive Alloys Implementation of Continuous Cast (CC) AA5754 Aluminum Alloy in Automotive Stampings and Hydroforms...47 S. Kim, A.K. Sachdev, A.A. Luo, and R.K. Mishra Study of Microstructure and Aging Behavior of Continuous Cast Al-Mg-Si Alloy...57 Z. Li, S. Kirkland, S. Ding, D. Thompson, and P. Platek AA6082 Feedstock Production for Thixoforging...67 Y. Birol, U. Bozkurt, and M. Onsel A Microstructural Examination of Aluminum Alloys Subjected to Incremental Forming...77 A. Krause, W.T. Donlon, A.J. Gillard, and S. Golovashchenko Overview of 5000-Series Aluminum Materials for Hot Forming in the Automotive Industry...87 E.M. Taleff v

5 Continuous Casting and Related Technologies Texture Evolution in Continuous Casting AA5052 Aluminum Alloy Hot Band During Equi-Biaxial Stretching...99 X.Y. Wen, Z.D. Long, W.M. Yin, T. Zhai, Z. Li, and S.K. Das Quantitative Analysis of Texture Evolution of Aluminum Alloys During Cold Rolling: A Review W.C. Liu, Z. Li, C.-S. Man, and J.G. Morris Heating Rate Effect on Microstructure Evolution During Annealing of Twin Roll Cast AA N. Sun, B. Patterson, J. Suni, E. Simielli, H. Weiland, P. Kadolkar, C. Blue, and G. Thompson Application of Rapid Infrared Heating for Processing of Aluminum Forgings G. Vamadevan, F. Kraft, P. Kadolkar, and H. Mayer Processing Related Studies Aging Aluminum Alloy 7085 Mold Blocks Part 1: Two-Step Aging J.T. Staley, Sr., H. Conrad, W. Crill, J. Grossmann, and F. Skaria Aging Aluminum Alloy 7085 Mold Blocks Part II: Continuous Non-Isothermal Aging J.T. Staley, Sr., E. Austin, D.B. Glanton, B. Godin, and G. Wheeler Microstructure and Texture Evolution During Drawing and Ironing Rigid Container Sheet G. Jha, W. Yin, and R. Bowers Author Index Subject Index vi

6 Author Index A Austin, E., 143 B Birol, Y., 67 Blue, C., 119 Bowers, R., 151 Bozkurt, U., 67 Burton, C.L., 19 C Cai, Z., 35 Conrad, H., 137 Crill, W., 137 D Das, S.K., 99 Ding, S., 57 Donlon, W.T., 77 Donohue, K.D., 35 F Fei, P., 35 G Gillard, A.J., 77 Glanton, D.B., 143 Godin, B., 143 Golovashchenko, S., 77 Grossmann, J., 137 H Horstemeyer, M.F., 19 Hosford, W.F., 3 J Jha, G., 151 K Kadolkar, P., 119, 125 Kim, S., 47 Kirkland, S., 57 Kraft, F., 125 Krause, A., 77 L Li, J., 27 Li, Z., 57, 99, 109 Liu, W.C., 109 Long, Z.D., 99 Luo, A.A., 47 M Man, C.-S., 35, 109 Mayer, H., 125 Mishra, R.K., 47 Morris, J.G., 109 O Onsel, M., 67 P Patterson, B., 119 Platek, P., 57 S Sachdev, A.K., 47 Simielli, E., 119 Skaria, F., 137 Staley, J.T., Sr., 43, 137 Sun, N., 119 Suni, J., 119 T Taleff, E.M., 87 Thompson, D., 57 Thompson, G., 119 V Vamadevan, G., 125 W Wang, P.T., 19 Weiland, H., 119 Wen, X.Y., 27, 99 Wheeler, G., 143 Y Yin, W., 99, 151 Z Zeng, Q., 27 Zhai, T., 27,

7 Subject Index 5083 Aluminum Alloy, Aluminum, Aluminum, , 137, 143 A AA5052 Aluminum Alloy, 99 Aging, 137, 143 Aging Behavior, 57 Al-Mg-Si Alloy, 57 Aluminum Alloy(s), 119, 137, 143, 151 Aluminum Sheet, 19 Aluminum Sheet Rolling, 19 Aluminum, 3, 77, 87, 109, 125 Anisotropy, 3 Automotive, 87 Automotive Stamping, 47 C Cold Rolling, 109 Concurrent Precipitation, 27 Continuous Cast, 47, 57 Continuous Casting, 99 Cooling Slope Casting Process, 67 D Dislocation Damping, 35 Drawing and Ironing (D&I) Process, 151 E Equi-Biaxial Stretching, 99 H Heat Treatment, 27 Hot Forming, 87 I Incremental Forming, 77 Infrared Heating, 119 M Microstructure, 77 Microstructure Characterization, 151 P Precipitation Heat Treatment, 137, 143 R Rapid Infrared Heating, 125 Recrystallization, 119 S Semi-Solid Forming, 67 SIMA Process, 67 Solute-Drag Creep, 87 Solutionizing, 125 Superplasticity, 87 T Texture, 3, 27, 99, 109, 151 Twin Roll Cast, 119 U Ultrasonic Attenuation, 35 Ultrasound Resonance Spectroscopy, 35 X X-Ray Diffraction,