PORON Urethanes. Material Selection Guide For Industrial Applications

Transcription

1 PORON Urethanes Material Selection Guide For Industrial Applications

2 Seal & Design Inc. 401 Casilio Pkwy Clarence, NY PORON Urethane foams ensure reliability where cushioning, sealing, impact protection or energy management are critical to product performance. Resistance to Stress Relaxation and Compression Set Durable, long-term performance for gasketing, sealing and cushioning Energy Absorption High resiliency, good vibration isolation and impact absorption Low Outgassing No plasticizers to migrate, noncorrosive to metal, environmentally safe and clean Broad Temperature Range Reliable performance from -40ºC to 90ºC Chemical Resistance Information is available on material exposure to acids, bases, organic fluids, automotive fluids and household fluids Flame Retardant Many of the materials meet flammability requirements of UL HBF and MVSS Easy to Fabricate Die-cuts cleanly and readily accepts adhesive without surface preparation Product Consistency Quality manufacturing resulting in reliable, consistent material properties Broad Product Offering Wide range of firmness, density, thickness and color options available Quality Service All products are supported by knowledgeable Rogers Sales and Applications Engineers, Technical Service and Customer Service Representatives Applications Environmental Seals Protective Cases Water Sealing Spacers Motor Mounts Vibration Isolation Springs Cup Holder Tabs Gaskets Appliance Foot Pads EMI/RFI Shielding Sound Damping Gap Filling And More Product Description Chart Formulation Series Thickness Market Prefix Density Color Markets Appliance Automotive Clean Technology HVAC Medical Device Enclosures And More

3 Unsupported PORON Urethanes Standard Product Availability Product Thickness IN MM 9 pcf pcf 1 pcf pcf pcf 9 pcf pcf 1 pcf pcf 1 pcf pcf pcf 1 pcf pcf 3 pcf 1 pcf pcf 1 pcf pcf pcf 1 pcf pcf pcf l l s s l Extra Soft Slow Rebound Very Soft Soft Soft Enhanced Sealability l l s s s s l s s l l l l s s s l s s s s l l s l l s s s s s l s s l l s l s l l l s s s s s l s s s s s s s s s s s s l s s s s s s s l l l s l l s s s s s s s s s s s s l s s s s s s s s s s s s s l l l s l s s s s s s s l s s s s s l s s s s s s s s s s Firm Very Firm ShockSeal l s s s s s s s s s s s s s s s l s l s l s l l s s s l l s s s s s s l s s s s s s s s s s s s l s s s s s s s s s s s s l s l s l l l s s l s s s s l s s s s s s s Supported PORON Urethanes l s s s s s s s s s s s s l s l l s l s s l s l s l l l s l s s s s s s s s s s s s s s s s l s l l l s l s l s l s l l 0..3 l l s l l l s l s l s l s l s l l l l l l s l l s Dura-Shape PORON materials are available with a tough polyester film securely bonded between two layers of foam. This sandwich technology results in a foam product with: Increased dimensional stability - no shrinkage or stretching Tougher tear strength Reliable, long-term shape retention l s s s s s s s s s l l l l s l l s Dura-Shape Product Thickness , Pymid, Pymid , Pymid , Pymid , Pymid IN MM 1 Pcf Pcf 1 Pcf Pcf 1 Pcf Pcf 1 Pcf Pcf 1 Pcf Pcf PET Film Data (Carrier) Property Test Method Value Coefficient of Friction A/B, (Kinetic) ASTM D Density, g/cm 3 ASTM D Extra Soft Slow Rebound Very Soft Modules, MD, psi (kg/cm ) ASTM D 88 00,000 (3,0) Shrinkage, MD, %, (TD) 39 min. at C 1. (0.0) Tensile Strength, MD, psi (kg/cm ) ASTM D 88,000 (,1) Ultimate Elongation ASTM D 88 Yield Strength (F), psi (kg/cm ) ASTM D 88 1,000 (1,00) Table Legend: l Standard Product Supported Product w/ mil PET Supported Product W/ mil PET In The Middle s Non-Standard Product Product Not Available Non-standard Supported Product W/ mil PET In The Middle

4 PORON Urethanes Typical Physical Properties Electrical & Thermal Temperature Resistance Flammability & Outgassing Environmental Product Density: lb./ft 3 (kg / m 3 ), Tolerance % ASTM D 374 Test A Thickness: inches (mm), Tolerance % Standard Color (Code) Compression Force Deflection: Range psi (kpa), Typical psi (kpa) 0. /min. Strain Rate % Deflection Hardness / Durometer: Shore O, Shore A ASTM D 40 ASTM D 374 Test F ASTM D 374 Test J / Test D after autoclaved (1 C) Dimensional Stability: % max. change F (80 C) in a forced air oven Tensile Strength: Min. psi (kpa), Typical psi (kpa), ASTM D 374 Test E Tensile Elongation: % Min., Typical %, ASTM D 374 Tear Strength: Min. pli (kn/m), Typical pli (kn/m), ASTM D 4 Die C Dielectric Constant: K ( DK ), ASTM D, 7 F ( C) relative humidity 0% for 4 hours. Dielectric Strength: Typical Volts/mil, ASTM D 149 Dissipation Factor: Tan D ( DF ), ASTM D Volume Resistivity: ohm-cm, ASTM D 7 Surface Resistivity: ohm/sq., ASTM D 7 Thermal Conductivity: W/m-C (BTU-in/hr-ft -F), ASTM C Coefficient of Thermal Expansion from - C to 0 C (in./in./ C) ASTM E831 Constant Use - max, SAE J-3 Intermittent Use - max, ASTM D 74 Temperature Resistance: Embrittlement, ASTM D 74 Temperature Resistance: Cold Flexibility, MIL-P-4 Flame Resistance Thickness ( ): UL HBF (UL 94 and UL 74A(or)UL74CCSA, following C. No ), FMVSS (, ), GM33 ( ) Fogging: SAE J-17 3 F (0 C) Outgassing: Total Mass Loss (TML) %, ASTM E F ( <7x -3 Pa and Materials (CVCM) %, ASTM E F ( <7x -3 Pa Materials (CVCM) mg, GMW33 Code B Condensible Constituent Outgassing: Water Vapor Regain (WVR) %, ASTM E F ( <7x -3 Pa Gasketing and Sealing: UL JMST (Consisting of UL0 and UL08), CAN/CSA-C. No. 94-M91 Water Absorption: High Humidity Exposure - Typical % weight gain, AMS 38 Water Absorption: Immersion Testing - Typical % weight gain, ASTM D 70 UV Resistance: ASTM G 3, Results reported on a scale of 1- (1 = best) Ozone Resistance: GM 448P Corrosion Resistance: Median visual evaluation number, SAE J1389 (19), ( ), ( ), 0.-. (1.7-17), 1.4 () (-4), (14) < 3, <,.0 1., 0.4, 0. ± 3 ± (83), 1.7 () 1 (3), 4.37 (), 1 1, (0.4), 4.8 (0.7) 4 (0.7), (0.9) x x x -4 8 x x x F (- C) 0.1 (3.94mm), 0.1 (3.94mm), 0.1 (3.94mm) 0.1 (3.00mm), 0.1 (3.00mm), Unsupported (No PET) and and and and 1 (3), 1 (3), (480), 1 (3), (480), 1 (40) (3) ( ), (1.7-3.) ( ), (1.7-3.), ( ), ± ( ), (1.7-3.), ( ), ± ( ) (1.7-3.) 1- (7-3), 3 (1) 3-8 (1-), (3) 4-8 (7-), (41) 7-13 (48-90), 11 (7) 1-40 (4-7), (173) -11 (3-7), 9.3 (4) -17 (9-117), 1 (3) 1-40 (3-7), 8 (193) 8-14 (-97) (9) 13-3 (89-11) 17 (117) < 3, < 3 8,, 8 17, 34,, 4,, , , 0., 0., 0., 0., 0., 0.7, 0.7, ± 1 ± 1 ±. ±. ±. ± ± ± ±. ±. (137), 34. (38) (), 47. (38) 40 (7),.0 (4) 7 (), 83.7 (77) 1 (89), 17.8 (88) 40 (7), 7. (4) 7 (17), 91.1 (8) 1 (87), 13.0 (9) 80 (3) 7.9 (744) 1 (87) 13.9 (1) (0.), (0.9) (0.4), 7 (1.) 3 (0.), 9 (1.) (0.9), (.1) (.1), 17 (3.0) (1.1), (1.8) 8 (1.4), 13 (.3) 1 (.), (3.) (1.1) (.1) x x x x (0.3) x x 7.0 x (0.0) x.17 x Typical values are a representation of an average value for the population of the property. For specification values contact Rogers Corporation. 0 (1.8) 1 (.8) x x -4-4 x 7 x x 3.7 x (0.3) x -4-0 F (-1 C) -0 F (-1 C),, (.3mm), 0.0 (1.7mm), 0.0 (1.7mm),, 0.0 (1.7mm), 0.0 (1.7mm), 0.0 (1.7mm),, 0.04 (1.14mm) (.00mm),,,. (3.mm), 0.0 (1.7mm) 0.04 (1.14mm),,, 0.0 (1.7mm) 0.0 (1.7mm) 0.0 (1.7mm) See UL File MH144 See UL File MH144 & File 8149 Tensile strength and elongation determined by the PET for Dura-Shape materials. for Dura-Shape version.

5 PORON Urethanes Typical Physical Properties Electrical & Thermal Temperature Resistance Flammability & Outgassing Environmental Product Density: lb./ft 3 (kg / m 3 ), Tolerance % ASTM D 374 Test A Thickness: inches (mm), Tolerance % Standard Color (Code) Compression Force Deflection: Range psi (kpa), Typical psi (kpa) 0. /min. Strain Rate % Deflection Hardness / Durometer: Shore O, Shore A ASTM D 40 ASTM D 374 Test F ASTM D 374 Test J / Test D after autoclaved (1 C) Dimensional Stability: % max. change F (80 C) in a forced air oven Tensile Strength: Min. psi (kpa), Typical psi (kpa), ASTM D 374 Test E Tensile Elongation: % Min., Typical %, ASTM D 374 Tear Strength: Min. pli (kn/m), Typical pli (kn/m), ASTM D 4 Die C Dielectric Constant: K ( DK ), ASTM D, 7 F ( C) relative humidity 0% for 4 hours. Dielectric Strength: Typical Volts/mil, ASTM D 149 Dissipation Factor: Tan D ( DF ), ASTM D Volume Resistivity: ohm-cm, ASTM D 7 Surface Resistivity: ohm/sq., ASTM D 7 Thermal Conductivity: W/m-C (BTU-in/hr-ft -F), ASTM C Coefficient of Thermal Expansion from - C to 0 C (in./in./ C) ASTM E831 Constant Use - max, SAE J-3 Unsupported (No PET) Intermittent Use - max, ASTM D 74 Temperature Resistance: Embrittlement, ASTM D 74 Temperature Resistance: Cold Flexibility, MIL-P-4 Flame Resistance Thickness ( ): UL HBF (UL 94 and UL 74A(or)UL74CCSA, following C. No ), FMVSS (, ), GM33 ( ) Fogging: SAE J-17 3 F (0 C) Outgassing: Total Mass Loss (TML) %, ASTM E F ( <7x -3 Pa Materials (CVCM) %, ASTM E F ( <7x -3 Pa Materials (CVCM) mg, GMW33 Code B Condensible Constituent Outgassing: Water Vapor Regain (WVR) %, ASTM E F ( <7x -3 Pa Gasketing and Sealing: UL JMST (Consisting of UL0 and UL08), CAN/CSA-C. No. 94-M91 Water Absorption: High Humidity Exposure - Typical % weight gain, AMS 38 Water Absorption: Immersion Testing - Typical % weight gain, ASTM D 70 UV Resistance: ASTM G 3, Results reported on a scale of 1- (1 = best) Ozone Resistance: GM 448P Corrosion Resistance: Median visual evaluation number, SAE J (3), (400), (3. -.3), ( ), ( ), ± 1-0 (4-34), 3 (49) -8 (17-8), (48) 0-1 (34-89), 93 (43) 4,, 4 3, ± ± ± 149 (), 9.1 (14) 0 (1380), 7.0 (9) (17), 3. (497) 0, 8 0, 91 0, 8 (.0), 19 (3.3) 14 (.), (4.4) (3.), (.3) x 3 x 1.83 x.3 x (0.1) 7 x 3 x -4 F x -4 F -4 F 3 F (-1 C) 3 F (-1 C) 3 F (-1 C) 0. (3.mm), 0. (3.mm), 0. (3.mm) 0.0 (1.7mm), 0.0 (1.7mm), 0.0 (1.7mm), 0.0 (1.7mm), 0.0 (1.7mm) (19), (.3-9.3), 1 - (7-3), (),, 1.0 (7), 3. (43) 14, (.9), (.1) -40.9ºF (-40. C ) In Testing (3.-.70), - (14-9), (), 1.9,. 0 (414), 4.9 (73) 14, 0 (1.1), (3.3) -8ºF (-0ºC) 0. (3.mm), (.03), 0. (3.mm) (3), ( ), 4-1 (8-1), (),.1, (89), 14. () 14, 0 (1.8), (3.9).8 F (-14 C) 0.0 (1.7mm), 0.0 (1.7mm), 0.0 (1.7mm) PET Supported ± (3) (3), ( ), (.0), (-4), 1.7 () 1- (7-3), 3. (),, , 1., x 8 x (0.8) x x F -4 F -4 F (- C) 0 F (- C) 0.1 (3.0mm),, 0.1 (3.0mm) (.0mm),, (.0mm) (3), ( ), 3-8 (1-),.0 (34) 8, 1.7, x.9 x (0.3) -4 F -0 F (-1 C),, 0.09 (.41mm) Typical values are a representation of an average value for the population of the property. For specification values contact Rogers Corporation. 1 See UL File MH144 See UL File MH144 & File 8149

6 Performance Data Typical Industrial Application: Hybrid Electric Vehicle Max Force (kgf) Impact Performance Comparison Brass Ball,. m/s Velocity The Rogers High Performance Foams Impact Prediction Tool This tool was developed to help you choose the best PORON Urethane or BISCO Silicone materials for energy absorbing applications. Competitor D PORON Urethanes CFD Charts Stress (MPa) The PORON Urethanes Gap Filling Tool This tool will assist you in identifying the proper PORON foams for all of your gap filling applications Strain (%) Leak Rate (ml/min) Water Sealing Performance Comparison Test Conditions:.3 kpa, 0% Compressed,.3mm Gasket Width The Rogers High Performance Foams Online Material Selection Tool This tool will assist you in identifying the proper PORON Urethane and BISCO Silicone materials that best meet your numerous design requirements. The purpose of the tool is to provide several material options based upon your application requirements Competitor D For additional information not found in the Rogers Online Tools, please contact your local Sales Engineer!

7 World Class Performance Rogers Corporation (NYSE:ROG) is a global technology leader in specialty materials and components that enable high performance and reliability of consumer electronics, power electronics, mass transit, clean technology, and telecommunications infrastructure. With more than 178 years of materials science and process engineering knowledge, Rogers provides product designers with solutions to their most demanding challenges. Rogers products include advanced circuit materials for wireless infrastructure, power amplifiers, radar systems, high speed digital; power electronics for high-voltage rail traction, hybridelectric vehicles, wind and solar power conversion; and high performance foams for sealing and energy management in smart phones, aircraft and rail interiors, automobiles and apparel; and other advanced materials for diverse markets including defense and consumer products. Headquartered in Connecticut (USA), Rogers operates manufacturing facilities in the United States, Belgium, China, Germany, and South Korea, with joint ventures and sales offices worldwide. For more information on PORON Urethanes visit North America High Performance Foams Division PORON Urethane Foams Division Woodstock, CT, USA Tel: Fax: Toll Free: samples@rogerscorp.com Europe Rogers BVBA Gent, Belgium Tel: Fax: Asia Rogers Japan, Inc. Tokyo, Japan Tel: Fax: Rogers Korea, Inc. Kyungki-do, Korea Tel: Fax: Rogers Technologies Singapore Inc. Singapore Tel: Fax: Rogers (Shanghai) International Trading Co., Ltd. Shanghai, China Tel: Fax: Rogers Shenzhen Shenzhen, China Tel: Fax: Rogers Beijing Beijing, China Tel: Fax: Rogers Taiwan, Inc. Taipei Hsien, Taiwan, Republic of China Tel: Fax: The Woodstock, CT Facility Is Registered to ISO 9001:08 Certificate No. A-3843 The information contained in this Material Selection Guide is intended to assist you in designing with Rogers PORON Urethane. It is not intended to and does not create any warranties, express or implied, including any warranty of merchantability or fitness for a particular purpose or that the results shown in this Material Selection Guide will be achieved by a user for a particular purpose. The user should determine the suitability of Rogers PORON Urethane for each application. The Rogers logo, The world runs better with Rogers., PORON, BISCO, ShockSeal and Dura-Shape are licensed trademarks of Rogers Corporation. Rogers Corporation. All rights reserved. Printed in USA AG, Publication #17-39