Compact and Affordable

Transcription

1 Compact and Affordable

2 Compact and affordable While just about every metals company experiences the need to analyse incoming and / or outgoing materials, there remains a large number of mainly MSMEs that continue to rely on external laboratories to fulfil this need. While aware of the benefits that spectrometers offer, the high capital and operating costs typically associated with spectrometers are the most common reasons which make them baulk at purchasing such useful instruments. The Spartan, which shares its DNA with the Metavision N-Series spectrometers has been custom-designed by Metal Power to address the needs of such users. Sample clamping is automatic and the sample stand is open, allowing small and large samples to be mounted with ease. With high precision, accuracy and repeatability, the Spartan is a rugged and compact bench-top solution that meets all the critical quality assurance needs of fast-growing and quality-conscious MSMEs. Key Applications Rolling mills, foundries, workshops: Rapid analysis; test several 100s of samples daily Alloy manufacturers: Ideal for those with a limited number and range of grades Small-sized industries: Most economical spectrometer in the world Users with limited test volumes: Extremely low cost per analysis ideal for those with critical but low-volume needs Highlights Compact, rugged and accurate high precision and stability Single SUS standardization Thermally stabilized optics Fully automated, PC controlled Vacuum-free optics for fast stabilization Global programs for Fe, Al or Cu bases Features Open Sample Stand to conveniently accommodate samples of a wide range of sizes and shapes Unmatched analytical performance and reliability with excellent long-term stability Global calibration programs for Fe, Al or Cu bases Accurate and precise analysis including grade determination Analysis of all key elements Grade Identification library for quick identification and confirmation of grades Easy to use with full PC control Wired/wireless remote transmission and display provision of analysed results Vacuum-free optics enabling fast stabilization Most economical spectrometer in the world

3 Available for Ferrous and non-ferrous analyses, the Spartan is powered by the same Analyst operating and applications suite that powers the Metavision N-Series spectrometers. Designed for usage even by untrained operators, the Spartan is not just easy-to-use, but also easy to maintain, while its low Argon and electricity consumption ensure that operating costs do not offset its low cost of acquisition, making it the instrument with the lowest acquisition cost as well as Total Cost of Ownership in the world. Rolling mills, foundries and workshops which have smaller scales typically find it difficult to justify the acquisition costs of an OES despite knowing the tremendous upsides on the operational front. With a limited number of grades to be tested, such users find themselves being asked to pay for a multitude of features they don t really need. The Spartan is specifically designed for such users. With global calibrations and unlimited type matrices, the Spartan presents these users with a robust financial case to supplement the undoubted operational benefits that accrue from owning a spectrometer. Alloy industries with smaller plants, such as those in Aluminium die-casting or brass as well as those making steels typically manufacture specific grades, but require high-quality of analyses in their material testing. For all such users, the Spartan offers exceptional value for money, providing rapid, accurate and precise analysis for all their grades. Small-sized industries are typically budget-constrained and look at low costs of acquisition as one of the foremost considerations when evaluating procurement of any capital equipment. Such users typically require only 8-10 elements to be analysed. The Spartan covers all key elements down to levels that more than adequately cover the analytical needs of such users. Users with limited test volumes face a tough choice when evaluating inhouse solutions. Chemical testing labs are adequate, but apart from being slow, they also require substantial salary costs on qualified chemists to conduct analyses. For such users, the Spartan offers the option to do away with these overheads, greatly reducing operating costs while offering superior and more wide-ranging analytical performance. Technical Specifications - SPARTAN Optics Features Latest-generation, ultra-high-resolution CCD detectors Temperature Stabilized Compact System Sample Stand Open Stand with clamping system designed to ensure high sample throughput Analysis of samples with various kinds of geometries Super Argon Saver for optimized Argon flow Excitation Source Digital Pulsed Current Controlled Source Multi-frequency range Fully computer controlled VAC; 50/60 Hz Analytical Features Automatic Grade Identification Check-burn facility with deletion of Poor Burns Display of Mean Value and RSD/SD Global and Type Standardization Simple Re-standardization MetSort Analysis Software for sorting metals element-wise Carbon Equivalent (CE) Application for Wire Analysis Application for Thin Sheets Analysis Selectable Burn Parameters for Optimizing Analysis Unlimited Log of all Analysis and Spectral Data Powerful & Flexible Report Writer-Designer Customized Element View & Decimal Point Position Hot Key Operations for various functions Check-Sample Facility with Graphical Representation Audio-Visual Help for Operational & Maintenance Assistance Melt Addition Programme (optional) Grade and CRM Library (optional) Compatible with Windows 7, 8 and 10 (32 and 64 bit) Environment Conditions Operating temperature range: C (59 95 F) Relative Humidity: <80 % (non-condensing) Storage Temperature: 0-70 C Specifications are subject to change on account of product upgrades.

4 Product Overview The zenith of sensitivity Designed to meet the highest and most stringent standards of performance, reliability and repeatability, the Metavision X-Series, with its innovative multioptics system, extended wavelength range and plethora of analytical features, assures the entire gamut of analytical features and analyses of the widest range of elements right down to trace levels. Wavelength range from nm to cover 50+ elements Ultra-low detection limits for Carbon, Nitrogen, Oxygen etc. Trace analysis across all key elements in all types of metals and alloys Time-resolved spectrometry (TRS), soluble-insoluble analysis When excellence is not good enough Using the patented D-Scan and M-Scan optics, the Metavision i-series spectrometers deliver high resolution and low detection limits with high accuracy and repeatability making them the go-to solutions to nearly every commercial requirement in metals industries. Wavelength range from nm to cover 40+ elements Low level analysis for Carbon, Nitrogen and key elements across applications Optimised for analysis of high-purity metals and alloys including Aluminium, Copper, Lead, Zinc etc. Comprehensive range of diagnostic and safety features Rugged and versatile thoroughbred The Metavision N-Series spectrometers are compact, robust and economical instruments that are designed to deliver industry-leading performance across the widest range of industries, applications and environments. The truly innovative design delivers rapid, precise, accurate and certifiable elemental analysis in weight percentages of metals and stands the test of time. Wavelength range from nm to cover all key elements across all metals and alloys Multi-base capability for seamless upgrades at any point in time Analytical capabilities across 30+ elements including Carbon, Nitrogen, Sodium, Lithium etc. Rugged, stable, precise and industry-leading price - performance ratio High performance on wheels. The Metavision M-Series is designed to deliver high-performance with mobility to meet the needs of Positive Material Identification (PMI) while also offering high accuracy and precision of analyses. Compact, rugged and with high- performance optics, these machines offer the best-in-class solution for those looking for a mobile spectrometer. Light, ergonomically designed probes with on-probe buttons and indicators Long-life battery backup for usage even in places without power sources Large 15 capacitive touchscreen for ease of use Pass/Fail indicators as well as Grades Library

5 Product Overview Rugged, accurate & economical Metal Power's H-Scan Analyzer has been built to rapidly and accurately analyze the Hydrogen content in molten Aluminium, enabling efficient de-gassing to minimize porosity in castings. This in turn reduces the risk of rejections and mechanical failure. : Very low cost per analysis just INR 5 (USD 0.07) Analysis time of just 3 minutes to ensure enough time for de-gassing operations Industry-leading levels of accuracy Extremely rugged built to withstand the harsh environment of a foundry The Analyst At the Core of Innovation The Analyst suite has been designed in-house by our R&D team to deliver the most wide-ranging and advanced set of functionalities in a comprehensive and yet easy-to-use suite. Our Applications Lab constantly expands and enhances The Analyst. All customers are assured of free upgrades for a period of two years. Applications to ensure that capabilities translate into value Aside from routine applications to analyze pure metals and alloys, Metal Power also offers a range of proven special applications for analysing thin foils, special tool steel, wires, rings, coins, pig iron and several more. Our Applications Lab also designs customised applications for customers with even more specialised needs. Other Products Integrated Safety Panels In several markets, the quality of power supply remains poor. Our patented Integrated Safety Panels protect your Spectrometer Systems (and any other connected equipment) from a variety of issues including Short Circuits, Over Voltage, High Surge, Earth Leakage etc. They offer Fault Indications and maintain logs as well, ensuring the best possible protection for expensive equipment. Sample Surface Preparation Machine MiniPol, 2in1, 3in1 and 3in1-AFVS Compact, non-polluting, low noise and handy machines for ferrous and non-ferrous metals. Turning, Grinding and pointing of electrodes. Auto-Grit collection system for sample preparation. Customised setting for grinding surface area. Remote Transmission and Display Station (RTDS) In large foundries and steel plants, the melting platform and the Laboratory are quite often removed from each other by as much as a few hundred meters. The wi-fi enabled RTDS systems enable results to be transmitted seamlessly from the Lab to the melting platform on a real-time basis. Wire Adaptors Metal Power Wire Adapters are designed to analyze wires and wire rods from 2mm to 13mm in diameter. We also offer specialized adapters for more specific requirements where wire sizes may be even lower than 2mm to as low as 0.4 mm in diameter. Sample Preparation Mould A range of sample preparation moulds are available for sampling from the furnace/ladle. The choice of mould depends on the molten metal to be sampled.

6 Metal Power provides a comprehensive range of products and services to meet the analytical needs of metal industries. Our product portfolio spans Laboratory Optical / Atomic Emission Spectrometers (OES / AES), Mobile Spectrometers, Hydrogen analyzers for molten Aluminium, Certified Reference Materials (CRM), Sample Preparation Machines for spectrometers as well as a wide range of accessories. Apart from the product range, Metal Power through its Laboratory Division also offers services in Material Analyses and Proficiency Testing for other laboratories. Today the Company boasts over 25 years of experience serving the needs of the ferrous and non-ferrous metals industries and has a presence across more than 30 countries globally. With close to three decades of experience in the field of CCD-based Optical Emission Spectrometers, we offer a wide product range to cater to a diverse set of customer needs. Our stationary spectrometer range spans from the high-end Metavision X-Series through the rugged, Laboratory grade Metavision i-series and Metavision N-Series to the entry level Spartan. In mobile OES too, we offer three different models, each with a choice of probes, to meet specific user needs. The common denominator across the range remains our commitment to deliver the highest quality of analyses while also offering the lowest cost per analysis over the product lifecycle. METAL POWER ANALYTICAL (INDIA) PVT. LTD. Metal Power House, 87, Marol Industrial Estate, Andheri (East), Mumbai BHARAT (INDIA). Board: Fax: sales@metalpower.net Web: enquiry@zandb.in