Blackmer S Series Screw Pumps

Transcription

1 Blackmer S Series Screw Pumps 1

2 Summary Capabilities Certifications Screw Pump Overview

3 Company Profile RedScrew began operations in 1995 in Tianjin, China. One of the key screw pump manufacturers in China. Joined PSG in November Building area: 65,000 ft 2. Number of employees: 74. Re-Branded to Blackmer S as part of the PSG group in 2015 QC/QA

4 Key Equipment Manufacturing: NC Lathe NC grinding machine Broaching machine Cylindrical grinding machine Surface grinding machine Mazak machining center Test equipment: Hexagon CMM Measuring Scope: 1000*1200*800 Dynamic balance test bench Performance test benches

5 PSG Tianjin Manufacturing Area Assembly Area Testing Area Assembly Area Mazak CNC

6 Certifications API Q1 Lloyd ATEX CCS ISO 9001

7 Products Category 1 Twin Screw Pump with Timing Gear 2HM/2HE/2VM/2VE 2HR 2HC 2 Triple Screw Pump 3NH/3NF/3NS 3MH/3MF/3MS

8 Pump Description Blackmer S-series pump is a rotary positive displacement pump. We have two categories: Twin Screw Pump and Triple Screw Pump. Twin Screw Pump can handle most of the fluids (with or w/o particles, with or w/o gas, lubricated or non-lubricated). Triple Screw Pump can handle lubricated fluid without solid particles.

9 Twin Screw Pump The key components of Twin Screw Pump: Pump casing, liner, bearing housing, driving & driven screw, timing gear, gear box, bearing and mechanical seal. Standard Bearings- SKF Standard Mechanical Seals- John Crane (Twin) and Eagle Burgmann (Triple) Our double suction has a pair of screws on each shaft

10 Working Principle With the pump running, the screws on the shafts are meshed and form a sealing chambers with the pump casing (liner). The fluid is moved axially, from suction end to discharge end.

11 Screw Pump Benefits Self priming and line stripping is possible Pump flow rate is proportional to speed Wide range of applications / fluids Direct drive without gear reducer is typical High viscosity is possible Low noise level Compact structure available Repairable (maintenance)

12 Screw Pump Benefits Highest flowrate achievable by a rotary PD pump High tolerance for entrained air and other gases Low internal velocities, minimal shear Low NPSH Requirement Low Pulsation flow No metal-metal contact (with timing gear)

13 Construction Features Liner option for some models/series Specific model for high temperature and/or double seal Different mounting possible (horizontal or vertical) Built according customer requirement Different material of construction possible even according API676 specifications with deviations Different Sealing Arrangements Possible

14 Primary Twin Screw Products (WTG) 2HE One seal, internal bearings 2HM Four seals, external bearings 2VE, VM Vertical configuration of HE and HM 2HR Four Seals, external bearings, high temperature 2HC Four seals, external bearings, low pressure, high Capacity, compact design

15 Pump Selection Criteria (speed v. viscosity) Rated Speed (rpm) Ideal Viscosity Range (centistokes) Max Allowable Viscosity ,000 30, , ,000 15,000 30, ,000 3,000 15, ,500 2,000 3, ,000 1,500 2, ,000 1,500 > 1750 < 500 < 750 Capable of high viscosities but the speed needs to be limited depending on that viscosity

16 Pump Selection Criteria (Temp., Lubricity, Corrosivity) Temp ( C) Lubricity Corrosive Pump Series Description 80 Yes No 2HE, 2VE One seal / internal bearings 80 No No 2HM, 2HC, 2VM, 2H Four seals / external bearings 80 Yes/No Yes 2HMG Four seals / external bearings Yes/No No 2HM, 2HMB, 2VM, 2HC Four seals / external bearings Yes/No Yes 2HMG Four seals / external bearings > 120 Yes/No No 2HR Four seals / external bearings / high temperature > 120 Yes/No Yes 2HRG Four seals / external bearings / high temperature

17 Main Parts (Welded Design) Pump Selection Criteria (Material Options - Welded) Material of Main Parts Material Code Pump casing Shaft Screw Liner 0 Carbon Steel 17-4 Stainless Steel Ductile Iron Cast Iron 1 Carbon Steel 17-4 Stainless Steel Ductile Iron Ductile Iron 2 Carbon Steel 17-4 Stainless Steel Ductile Iron 304 Stainless Steel 3 Carbon Steel 17-4 Stainless Steel Carbon Steel Cast Iron 4 Carbon Steel 17-4 Stainless Steel Carbon Steel Ductile Iron 5 Carbon Steel 17-4 Stainless Steel Carbon Steel 304 Stainless Steel 6 Carbon Steel 17-4 Stainless Steel 304 Stainless Steel Nickel Cast Iron Stainless Steel 17-4 Stainless Steel 304 Stainless Steel 304 Stainless Steel Stainless Steel 17-4 Stainless Steel 316 Stainless Steel 316 Stainless Steel 9 316L Stainless Steel 17-4 Stainless Steel 316L Stainless Steel 316L Stainless Steel 0 Carbon Steel 431 Stainless Steel Ductile Iron Cast Iron 1 Carbon Steel 431 Stainless Steel Ductile Iron Ductile Iron 2 Carbon Steel 431 Stainless Steel Ductile Iron 304 Stainless Steel 3 Carbon Steel 431 Stainless Steel Carbon Steel Cast Iron 4 Carbon Steel 431 Stainless Steel Carbon Steel Ductile Iron 5 Carbon Steel 431 Stainless Steel Carbon Steel 304 Stainless Steel 6 Carbon Steel 431 Stainless Steel 304 Stainless Steel Nickel Cast Iron 0 Carbon Steel 4140 Alloy Steel Ductile Iron Cast Iron 1 Carbon Steel 4140 Alloy Steel Ductile Iron Ductile Iron 2 Carbon Steel 4140 Alloy Steel Ductile Iron 304 Stainless Steel 3 Carbon Steel 4140 Alloy Steel Carbon Steel Cast Iron 4 Carbon Steel 4140 Alloy Steel Carbon Steel Ductile Iron

18 Main Parts (Casted Design) Pump Selection Criteria (Material Options - Casted) Material Code Material of Main Parts Pump casing Shaft Screw Liner 0 Cast Iron 17-4 Stainless Steel Ductile Iron none 1 Ductile Iron 17-4 Stainless Steel Ductile Iron none 2 Carbon Steel 17-4 Stainless Steel Ductile Iron none 3 Ductile Iron 17-4 Stainless Steel Carbon Steel none 4 Cast Iron 17-4 Stainless Steel Carbon Steel none 5 Cast Iron 17-4 Stainless Steel 304 Stainless Steel none 6 Cast Iron 17-4 Stainless Steel Tin Bronze none Stainless Steel 17-4 Stainless Steel 302 Stainless Steel none Stainless Steel 17-4 Stainless Steel 316 Stainless Steel none 9 316L Stainless Steel 17-4 Stainless Steel 316L Stainless Steel none 0 Cast Iron 431 Stainless Steel Ductile Iron none 1 Ductile Iron 431 Stainless Steel Ductile Iron none 2 Carbon Steel 431 Stainless Steel Ductile Iron none 3 Ductile Iron 431 Stainless Steel Carbon Steel none 4 Cast Iron 431 Stainless Steel Carbon Steel none 5 Cast Iron 431 Stainless Steel 304 Stainless Steel none 6 Cast Iron 431 Stainless Steel Tin Bronze none 0 Cast Iron 4140 Alloy Steel Ductile Iron none 1 Ductile Iron 4140 Alloy Steel Ductile Iron none 2 Carbon Steel 4140 Alloy Steel Ductile Iron none 3 Ductile Iron 4140 Alloy Steel Carbon Steel none 4 Cast Iron 4140 Alloy Steel Carbon Steel none 5 Cast Iron 4140 Alloy Steel 304 Stainless Steel none 6 Cast Iron 4140 Alloy Steel Tin Bronze none

19 Twin Screw Performance Data - 2HE Operation Data Flow up to 13,200 GPM (3,000 m 3 /h) Inlet Pressure up to 100 psi (7 bar) Discharge pressure to 360 psi (25 bar) Temperatures to 176 F (80 C) Speed: RPM Viscosity: ,000cSt 2HE Series -short shaft, only 1 seal, internal bearings, Horizontal, Twin Screw Pump Applied Markets & Industry: Lube oil production/storage, loading/unloading, steel plant, hydraulic system Application: Transfer various oil products (lubricated fluid and no particles) Materials o Pump casing: Grey cast iron/ductile iron/cast steel/cast stainless steel o Shaft: Alloy steel/ stainless steel o Screws: Ductile iron/alloy steel/stainless steel. Pump Flange Standard: ANSI B16.5 or DN Flange Size: 2 20 ; Inboard Bearing, Double Ball- Product Lubricated Outboard Bearing, Single Roller- Product Lubricated

20 Cross Section 2HE Internal Relief Valve Pump Casing Screw Left-hand Screw Right-hand Mechanical Seal Bearing Housing Driving Shaft Driven Shaft Timing Gear Bearing

21 Twin Screw Performance Data - 2HM 2HM Series - medium shaft, 4 seals, outboard bearings, Horizontal, Twin Screw Pump Operation Data Flow up to 13,200 GPM (3,000 m 3 /h) Inlet Pressure up to 100 psi (7 bar) Discharge pressure to 360 psi (25 bar) Temperatures to 250 F (120 C) Speed: RPM Viscosity: ,000cSt Applied Markets & Industry: Oil storage, refinery, petrochemical, chemical, ship building; loading/unloading, feeding pump, cargo/sewage pump Application: Transfer various mediums, including various oil, chemicals, polymers or clean mediums with air less than 60%. Solid concentration up to 0.3%. Materials o Pump casing: Grey cast iron/ductile iron/cast steel/cast stainless steel; o Shaft: Alloy steel/ stainless steel; o Screws: Ductile iron/alloy steel/stainless. Pump Nozzle Standard: ANSI B16.5 or DN Flange Size: 2 20 ; Inboard Bearing, Double Ball - Grease or Oil Outboard Bearing, Single Roller - Oil bath

22 Cross Section 2HM Bearing Housing Mechanical Seal Mechanical Seal Gear Box Bearing Driven Shaft Drive Shaft Timing Gear Screw Left-hand Screw Right-hand Pump Casing

23 2HM Series

24 Twin Screw Performance Data 2VE/2VM Operation Data Flow up to 13,200 GPM (3,000 m 3 /h) Inlet Pressure up to 100 psi (7 bar) Discharge pressure to 360 psi (25 bar) Temperatures to 250 F (120 C) Speed: RPM Viscosity: ,000cSt 2VE Series- short shaft, 1 seal, internal bearings, Vertical Twin Screw Pump 2VM Series - medium shaft, 4 seals, external bearings, Vertical Twin Screw Pump Applied Markets & Industry: Oil storage, refinery, petrochemical, chemical, ship building; loading/unloading, feeding pump, cargo/sewage pump Application: Transfer various mediums, including various oil, chemicals, polymer s or clean mediums with air less than 60%. Materials o Pump casing: Grey cast iron/ductile iron/cast steel/cast stainless steel; o Shaft: Alloy steel/ stainless steel; o Screws: Ductile iron/alloy steel/stainless. Pump Nozzle Standard: ANSI B16.5 or DN Flange Size: 3 20 ;

25 Cross Section 2VM/VE Bearing Housing Driving Shaft Driven Shaft Mechanical Seal Internal Relief Valve Pump Casing Screw Right-hand Screw Left-hand Mechanical Seal Bearing Housing Baseplate Gear Box Timing Gear 2VE Series

26 Twin Screw Performance Data - 2HR Operation Data Flow up to 11,000 GPM (2,500 m 3 /h) Inlet Pressure up to 100 psi (7 bar) Discharge pressure to 360 psi (25 bar) Temperatures to 842 F (450 C) Speed: RPM Viscosity: ,000cSt 2HR Series Long shaft, 4 seals, outboard bearings, Horizontal, Fabricated, High Temperature, Twin Screw Pump Applied Markets & Industry: In refinery or chemical industry, as feeding pump, purging pump, delivery pump to carry high temperature or high viscosity fluids. Such as asphalt, heavy fuel oil, crude oil, rubber solution, etc. Application: High temperature greater than 250 F (120 C). Ultra High viscosity. Have a wide range of mechanical seal options. Materials Pump casing: Carbon Steel/Stainless steel; Liner: Ductile iron/nickel cast iron/cast stainless steel; Shaft: Alloy steel/stainless steel; Screws: Alloy steel/stainless steel. Pump Nozzle Standard: ANSI B16.5 or DN Flange Size: 2 20 ; Inboard Bearing, Double Ball Oil bath Outboard Bearing, Single Roller - Oil bath

27 Cross Section 2HR Bearing Housing Mechanical Seal Liner Heating jacket Mechanical Seal Bearing Housing Lubricating Box Driven Shaft Gear Box Timing Gear Driving Shaft Screw Right-hand Screw Left-hand Pump Casing

28 Twin Screw Performance Data 2HC 2HC Series - Low pressure, large capacity Twin Screw Pump (Bearing internal or external) Operation Data Flow up to 4,400 GPM (1,000 m 3 /h) Inlet Pressure up to 73 psi (5 bar) Discharge pressure to 235 psi (16 bar) Temperatures to 250 F (120 C) Speed: RPM Viscosity: 1 10,000cSt Applied Markets & Industry: As a compact pump, it is widely used as cargo pump in liquid vessels. In tank farm, they are generally used to load/unload or receive/deliver crude oil, fuel oil, product oil, etc. Application: Suitable to pump various fluids at low pressure and large capacity operating condition Materials o Pump casing: Grey cast iron/ductile iron/cast steel/cast stainless steel; o Shaft: Alloy steel/ stainless steel; o Screws: Ductile iron/alloy steel/stainless. Pump Nozzle Standard: ANSI B16.5 or DN Flange Size: 5 12 ;

29 Cross Section 2HC Internal Relief Valve Pump Casing Screw Left-hand Screw Right-hand Mechanical Seal Bearing Housing Driving Shaft Driven Shaft Timing Gear Bearing

30 Triple Screw Products 3N Low Pressure 3M High Pressure

31 Triple Screw Performance Data 3N Operation Data Flow up to 685 GPM (155 m 3 /h) Inlet Pressure up to 100 psi (7 bar) Discharge pressure to 880 psi (60 bar) Temperatures to 250 F (120 C) Speed: up to 3600 RPM Viscosity: 3-5,000 cst 3N Series Low Pressure Triple Screw Pump Applied Markets & Industry: Lube oil production, storage, transportation. Lubricating process or equipment steel plant, hydraulic industry. Application: Transfer various non-corrosive, lubricated liquids without solids Materials o Pump casing: Grey cast iron/ductile iron/cast steel o Screw/Shaft: Alloy steel o Liner/Insert: Copper/Ductile iron o Pump Nozzle Standard: ANSI B16.5 or DN Flange Size: ;

32 Triple Screw Performance Data 3M 3M Series High Pressure Triple Screw Pump Operation Data Flow up to 500 GPM (115 m 3 /h) Inlet Pressure up to 100 psi (7 bar) Discharge pressure to 1450 psi (100 bar) Temperatures to 250 F (120 C) Speed: up to 3600 RPM Viscosity: 3-5,000 cst Applied Markets & Industry: Lube oil production, storage, transportation. Lubricating process or equipment steel plant, hydraulic industry. Application: Transfer various non-corrosive, lubricated liquids without solids Materials o Pump casing: Grey cast iron/ductile iron/cast steel o Screw/Shaft: Alloy steel o Liner/Insert: Copper/Ductile iron o Pump Nozzle Standard: ANSI B16.5 or DN Flange Size: ;

33 Cross Section 3NH/ 3MH Back Cover Pump Casing Idler Spindle Liner Position Ring Front Cover Mechanical Seal Bearing Pump Foot Idler Spindle Driving Spindle

34 Cross Section 3NS/ 3MS Bearing Driving Spindle Mechanical Seal Front Cover Pump Casing Liner Idler Spindle Idler Spindle Pump Foot Position Ring

35 Comparison with Competitors Type Blackmer ITT (Bornemann) Colfax -Alweiler Houttuin, Imo Warren Leistritz Twin Screw 2HE280-2HE9800 W2.1Zi-W8.4Zi / _ Twin Screw 2HM150-2HM VM280-2VM36000 W2.1Zk-W10.1Zk V2.1Zk-V10.1Zk /236.40/ / L4MK96/140/186/ 240 Twin Screw 2HR280-2HR36000 W2.1Z-W10.1Z _ Twin Screw 2HC HC Three Screw 3N _ SN L3N Three Screw 3M _ SM L3M

36 Product Photos

37 Market Landscape Oil Field Oil Product Storage& Transfer Refinery Factory Chemical Shipping On land oil field Offshore oilfield Dock Tank farm Refinery Device Tank farm Rubber Fiber Tanker Chemical products Multiphase Multiphase pump pump Crude oil Sump oil transfer pump pump Crude oil long-distance transfer pump Loading & unloading pump Loading pump Feeding Unloading pump pump Heavy oil Loading & pump unloading pump Stripping pump Feeding pump Rubber solution pump Fiber pump Cargo pump Stripping pump

38 Industry/Applications Petroleum Asphalt Crude Oil Lubricating Oil Residual Oil Tar Carbolic oil Diesel Oil Sulfur Wax Oil Naphtha Grease Multiphase Fluids Chemical Industry Textile Concentrated Solution Nitrating Lacquer Artificial Fiber Epoxy Resin Lactoprene Varnish Polyester Polyolefin Rubber Solution

39 Industry/Applications Ship Building Cargo Pump Stripping Pump Lubricating Pump Pipeline Sweeping Pump Unloading Pump Hydraulic Pump Power Station Heavy Oil Transfer Pump Fuel Oil Transfer Pump Igniting Pump Lubricating Pump Coal Tar Transfer Pump Special Fields Liquid Sulfur Pump

40 Tank Farm, Terminal, Transportation Loading Pump Pumps are installed in tank farm, load oil (crude oil, fuel oil, etc) from storage tanks to ship, rail tank or tank cars.

41 Storage and Transport Loading Pump 2HMB18000 Shanghai Yangshan Seaport Capacity :4400 gpm (1000 m3/h) Differential Pressure : 87 psi (5.9 bar) Temp.: 122 F (50 C) Viscosity : cst 3 pcs of loading pump

42 Storage and Transport Loading Pump 2HMB18000 Qingdao Marine Medium:Fuel Oil, Crude Oil Capacity :4850 gpm (1100 m3/h) Differential Pressure :110 psi (7.5 bar) Viscosity :380 cst

43 Storage and Transport Loading Pump 2HM7000 Qingdao Seaport Medium:Bunker Fuel Oil Capacity : 2420 gpm (550 m3/h) Differential Pressure :90 psi (6 bar) Viscosity : cst

44 Storage and Transport Transfer Pumps 2HM7000 Dalian Seaport Medium:Fuel Oil Capacity :3300 gpm (750 m3/h) Differential Pressure :175 psi (12 bar) Viscosity :75 cst

45 Storage and Transport Transfer Pump 2HM1400 Shandong Guoshun Construction Group Medium:Fuel Oil Capacity :220 gpm (50 m3/h) Differential Pressure :88 psi (6 bar) Viscosity :380 cst

46 Storage and Transport Transfer Pump 2HM2500 Wenzhou Xiaomen Island Medium :Crude Oil Capacity : gpm (60 70 m3/h) Differential Pressure :290 psi (20 bar) Viscosity : cst

47 Tank Farm, Terminal, Transportation Unloading Pump Pumps are installed at terminals, unloading the crude oil from tankship to storage tank in refinery plant.

48 Storage and Transport Transfer Pump 2HMB36000 Zhuhai Baotai Petroleum Co., Ltd Q: 3082 gpm (700 m3/h) P: 435 psi (30 bar) T: 122 F (50 C) V:200 cst Long-distance crude oil transfer pump

49 Tank Farm, Terminal, Transportation Cargo pump Pumps are installed on deck or pump station, unload cargo oil.

50 Ship Building Cargo Pump 2HC182 MTS Samusin Capacity:1412 gpm (320 m3/h) Differential Pressure :87 psi (6 bar)

51 Ship Building Cargo Pump 2HC182 Barge-SM-14 Capacity :1325 gpm (300 m3/h) Differential Pressure :116 psi (8 bar)

52 Ship Building Cargo Pumps 2HC156 BS Fiwado 50 Capacity :695 gpm (158 m3/h) Differential Pressure :44 psi (3 bar)

53 Ship Building Cargo Pumps 2HC156 Project Bio 6 plus-phase 2 Capacity :527 gpm (120 m3/h) Differential Pressure :71 psi (5 bar)

54 Refinery & Petrochemical In refinery plant, transfer crude oil from tank farm to refinery columns, Normally it s running continuously.

55 Refinery & Petrochemical Feed pump 2HMW9800 NP Petroleum (UAE) Diesel / Heavy Fuel Oil export pump

56 Refinery & Petrochemical Feed pump 2HH4200 Sinopec Jingmen Company Capacity: 334 gpm (75 m3/h) P: 725 psi (50 bar) Temperature: 212 F (100 C) V: 1200 cst

57 Refinery & Petrochemical Feed pump 2HM4200 Sinopec Taizhou Feeding Pump Medium :Crude Oil Capacity :704 gpm (160 m3/h) Differential Pressure :116 psi (8 bar) Viscosity :100 cst

58 Refinery & Petrochemical Feed pump 2HM2500 Sichuan Ethylene Rubber Solution Pump Medium : Butadiene glue Capacity : gpm (30 55 m3/h) Differential Pressure :362 psi (25 bar) Viscosity :25000 cst

59 Refinery & Petrochemical Feed pump 2HRA4200 Beihai Refinery Crude Oil Pump Medium : Crude Oil Capacity :951 gpm (215 m3/h) Differential Pressure :205 psi (14 bar) Viscosity :980 cst

60 Refinery & Petrochemical Process Pump In refinery plants, transfer residual oil, coal tar, asphalt etc. As purging pump to transfer high temperature wax oil.

61 Refinery & Petrochemical Purge Pump 2HMB4200 Sinopec Wax Oil Pump Medium : Wax Oil Capacity :970 gpm (220 m3/h) Differential Pressure :116 psi (8 bar) Viscosity :100 cst

62 Refinery & Petrochemical Purge Pump Sinopec Tianjin Company Capacity: 750 gpm (170 m3/h) P: 255 psi (17.5 bar) Temperature : 914 F (490 C) Purge Pump

63 Refinery & Petrochemical Purge Pump 2HRA800L Beihai Refinery Purge Pump Medium :Wax Oil Capacity :60 gpm (14 m3/h) Differential Pressure :160 psi (11 bar) Viscosity :0.78 cst Temp. : F ( C)

64 Refinery & Petrochemical Process Pump Transfer liquid sulphur from storage pool to pelletizer. Transfer rubber solution from reactor to recirculation facilities.

65 Refinery & Petrochemical Process Pump LH Erdos Shenhua Liquid Sulphur Pump Medium : Liquid Sulphur Capacity :110 gpm (25 m3/h) Differential Pressure :168 psi (11.5 bar) Viscosity :46 cst Temp. : F ( C)

66 Refinery & Petrochemical Process Pump 2HH2500 CNOOC Qingdao Heavy Fuel Oil R&D Center Capacity : 80 gpm (18 m3/h) P: 725 psi (50 bar) Temperature: 320 F (160 C) V:1200 cst

67 Refinery & Petrochemical Fuel Oil 2HMW Ningbo Petrochemical Pier Zhejiang Province Capacity : 750 m3/h (3,300 gpm) P: 32 bar (464 psi) Motor: 1,120 kw with 10kV (voltage) Installed in Ningbo Petrochemical Pier Zhejiang Province to transport the fuel oil from the pier to Ningbo ZhongJin Petrochemical Co., Ltd (About 20 kilometer far away from the pier). Total weight is approximately 16 tons

68 Chemical Industry Feed Pump More than 150 pcs of 2H160, 2H260, 2H360, 2HM280, 2HM560 Jilin Fiber Co., Ltd Medium : Chemical fiber Viscosity : cst

69 Chemical Industry Feed Pump More than 30 pcs of 2H160, 2H260, 2H360 Sateri Chemical Co., Ltd Medium : Chemical fiber Viscosity : cst

70 Chemical Industry Feed Pump More than 100 pcs of 2HM1400, 2HM2500 Jiangsu Xiangsheng Chemical Co., Ltd Medium : Chemical fiber Viscosity : cst

71 Power and General Industry In power plants, fuel oil feeding pump, igniting pump, sewage Pump, lubricating pump, etc.

72 Power and General Industry Lubricating Pump 3NH1300 India Salaya Power Station Medium:Heavy Oil Capacity:286 gpm (65 m3/h) Differential Pressure :435 psi (30 bar) Viscosity :118 cst

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