International Technical Conference on Diamond, Cubic Boron Nitride and Their Applications

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1 International Technical Conference on Diamond, Cubic Boron Nitride and Their Applications (INTERTECH 2013) Baltimore, Maryland, USA 6-8 May 2013 ISBN:

2 Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY Some format issues inherent in the e-media version may also appear in this print version. Copyright (2013) by Industrial Diamond Association of America (IDA) All rights reserved. Printed by Curran Associates, Inc. (2015) For permission requests, please contact Industrial Diamond Association of America (IDA) at the address below. Industrial Diamond Association of America (IDA) P.O. Box Columbus, OH USA Phone: Fax: Additional copies of this publication are available from: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY USA Phone: Fax: Web:

3 TABLE OF CONTENTS AEROSPACE APPLICATIONS New High Strength, Sharp CBN Abrasive Delivers Improved Productivity in Aerospace and Automotive Grinding Applications... 1 W. Leahy, C. Lee, K. Hannersjo, L.-I. Nilsson, M. O'Sullivan Efficient Drilling of Advanced Aerospace Materials with PCD Solutions Q. Wu, F. Rosenberger, C. Gey CBN Selection For High Productivity in Aerospace Component Grinding S. Kompella Development of CVD Diamond Coated Cutting Tools for CFRP Machining M. Goto, K. Meguro, J. Tamura Novel PCD Formats Deliver Improved Productivity and Superior Surface Finish in Machining CFRP Materials for Aerospace and Defense Applications S. Kelly Effects of Engineered Micro-geometry on Burr Formation in PCD Milling of Aluminum W. Shaffer The Current Status of Grinding in the Manufacture of Titanium Alloy Components M. Hitchiner SUPERABRASIVE TECHNOLOGIES Cutting Versatility with Diamonds Aggregates C. Sheridan, J.-C. Decroly, J.-Y. Garot Hard Part Turning New Grade Series with Enhanced Crater Wear Resistance and Edge Toughness for Applications Ranging from Continuous to Interrupted Applications A. Singh Failure Study of PCD Tools in Milling Cutting Graphite Molds Z. Wang, Y. Dong, D. Wang, L. Dong Reduction of Intrinsic Compressive Stress of Cubic Boron Nitride Films R. Bertram, R. Boettcher, S. Weissmantel, G. Reisse Correlation of Failure Strength with Magnetic Properties and Material Composition of Polycrystalline Diamond D. Mukhopadhyay, K. Bertagnolli The Development of Solid PCBN Grades with Low CBN Content T. Halpin, J. McCloskey, A. O'Neill, J. Barry KEYNOTES Diamond Materials Research and Development at the U.S. Naval Research Laboratory B. Pate Ceramic Matrix Composites at GE Aviation R. Doughty AEROSPACE APPLICATIONS Study on Crystalline Structure (Crystallite Size) and Fracture Mode of Micron Diamond Particles Under Applied Shear Stress. the Effect on Performance in Lapping of Sapphire B. Rosczyk, C. Onyenemezu, I. Benea CVD Single Crystal Diamond for Cutting Tool Y. Kobayashi, A. Ueda, T. Nakashima Water Guided Lasers for Cutting, Shaping & Drilling Diamond, PCD, PcBN and Aerospace Materials P. Heath

4 Development of CBN Tool for Machining Heat Resistant Alloy T. Hirano, K. Okamura, T. Fukaya Overview of Gas Turbine Engine Component Material Technologies R. Shankar, S. Rahemanji, K. Laul High Efficiency in Machining Carbon Fiber Composites and Metal Stacks for Aerospace Application A. Atarsia, P. Mueller-Hummel, S. Hollenbaugh RESEARCH & DEVELOPMENT Optimization of the Microstructure of Vitrified Grinding Wheels for finishing Silicon Wafers using Ultra-fine Diamond Abrasives K. Kimbara, H. Tanaka, M. Hoshika, Y. Hata A Comparison of the Abrasive Wear Resistance and the Impact-fatigue Fracture Resistance of Four PCD Materials S. Moseley Crystallographic Defects and Mechanical Strength of Micron Size Monocrystalline Diamond I. Benea, B. Rosczyk Evaluation of the Comminution Resistance of Diamond & CBN Grits and Their Blends Using the Ansi b74-23 Friatester P. Bogaert High Volume Single-Crystal CVD Diamond for Industrial Applications A. Genis Advances in Acoustic Microscopy (AM) Techniques Provide Ways to Assure the Quality and Improve the Manufacturing Process of Polycrystalline Diamond (PCD) S. Martell MATERIAL PROCESSING Production of Thin Diamond Wire G. Weber Polishing of Hard to Grind Materials with a Nonwoven Abrasive Wheel Containing Diamond R. Crowley Variation of Grinding Power and Temperatures after Dressing with Single-Point and CVD-log Diamond Dressing Tools J. Badger, S. Murphy, G. O'Donnell, S. Kitson, N. Perkins Basic Studies on Ultrasonic Assisted Grinding and the Application of Fluid Jet Polishing for Difficult to Cut Materials T. Tawakoli, R.-D. Lohner, H. Kitzig, R. Borret, J. Mazal Advanced Machine Tool Construction, Dressable Diamond Wheel Technology, and Processes for Grinding of Carbide and HSS Micro-Threads S. Mowatt-Larssen, M. Hitchiner Nano-crystalline Diamond Coated & Polished CMM Measuring Probes with Reduced Wear and More Reliable Measurements W. Nelissen KEYNOTES Machining Titanium with Diamond Tooling B. North The Diamond Makers R. Hazen SUPERABRASIVE TECHNOLOGIES Development of an Optimal Lapping Process for Polycrystalline Diamond Compact (PDC) A. Fang, J. Chen Microstructural and Physical Assessment of Diamond Composite Materials J. Boland, X. Li, U. Schmidt

5 New Strategies for PcBN and Coatings in Hard Part Turning J. Schneider New PCBN Grades for Powder Metal Machining N. Yee Author Index