INSERT GRADES A1 - A20 A2 - A5 SUMMARY OF INSERT GRADES A6 - A20 INSERT GRADES TURNING SMALL TOOLS GROOVING CUT-OFF DRILLING MILLING

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1 ISERT 1-20 SUMMRY OF ISERT 2-5 TURIG 2 SMLL TOOLS 3 GROOVIG 4 CUT-OFF 4 DRILLIG 5 MILLIG 5 ISERT CERMET CVD COTED CRBIDE (Turning) VD COTED CRBIDE (Turning) VD / CVD COTED CRBIDE (Milling, Drilling) CRBIDE DLC COTIG CERMIC CB (Cubic Boron itride) CD (olycrystaline Diamond) OEYCOMB STRUCTURE CB / CERMIC GRDE ROERTIES ISERT MTERIL SELECTIO TBLE

2 SUMMRY OF ISERT Turning Turning (Carbon / lloy ) Stainless & Cast (Gray / odular ) Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Classification M01 M10 M20 M30 M40 K01 K10 K20 K30 T Series T610 T6010 T620 T6020 T610 T6010 T620 T6020 T60 T60 T60 Cermet TC Series T90 TC60 T90 TC60 V Series V7020 V90 V7020 V90 (V Series) V7010 V7025 V7010 V7025 V7005 O (V Series) V710 V720 V710 V720 C Series C510 C515 C525 C530 C5505 C6515 C6525 C310 C315 C320 C5515 C4505 Coated R Series C5525 R930 R1005 R1025 C5535 R930 R1025 R1125 C4515 R1115 O R1425 R1425 K30 KT66 Ceramic 66 T600M KS6050 CS7050 GW15 KB475 CB KB60M KB900 2

3 SUMMRY OF ISERT Turning Turning on-ferrous (luminum / on-ferrous Metals / on-metals) Difficult-to-Cut Materials (RS / i-base RS) ard Materials (ardened / Chilled ) owdered Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing Classification S01 S10 S20 S C Series C6515 C6525 ISERTS B Coated R Series O R1305 R1310 R1125 R1325 CB & CD C Cermet Ceramic CB CF1 KS6030 KS6040 KT66 66 T600M KB510 KB525 T6010 T60 TOOLOLDERS SMLL TOOLS D E KB900 KB05M KB10M KB25M KB30M KB65M KB70M KB570 BORIG F on-ferrous (luminum / on-ferrous Metals / on-metals) Difficult-to-Cut Materials (Inconel / Titanium) KB35M ard Materials (ardened / Chilled ) owdered GROOVIG G Coated Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing Classification S01 S10 S20 S O DLC Coating CD GW15 DL025 KD001 KD010 KD230 KD250 SW05 SW10 GW15 KD001 KD010 VD Coated for Small Tools Coated (Carbon / lloy ) SW25 Stainless & Cast (Gray / odular ) Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Classification M01 M10 M20 M30 M40 K01 K10 K20 K30 R Series O R1005 R930 R1115 R1025 R1425 R930 R1025 R1125 R1115 R1425 CUT-OFF TREDIG SK TOOLIG SRE RTS TECICL IDEX J R T 3

4 SUMMRY OF ISERT Grooving / Cut-Off Grooving / Cut-Off (Carbon / lloy ) Stainless & Cast (Gray / odular ) Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Classification M01 M10 M20 M30 M40 K01 K10 K20 K30 (V Series) V7040 V7040 Cermet T Series T620 T6020 T60 T620 T6020 T60 T60 T90 T90 TC Series TC40 TC60 TC60 TC40 CR Series CR9025 CR9025 R630 R660 R630 R660 Coated R Series R915 R930 R1025 R1115 R1215 R915 R930 R1025 R1215 R905 R1215 O 65 Ceramic 66 T600M GW15 on-ferrous (luminum / on-ferrous Metals / on-metals) Difficult-to-Cut Materials (Inconel / Titanium) ard Materials (ardened / Chilled ) owdered Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing Classification S01 S10 S20 S Coated R1215 Cermet T60 Ceramic T600M GW15 GW15 DLC Coating DL025 CB KB510 KB525 KB570 CD KD001 KD010 KD001 KD010 4

5 SUMMRY OF ISERT Drilling / Milling Drilling (Carbon / lloy ) Stainless & R ickel-based lloys (Gray / odular ) Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Classification M01 M10 M20 M30 M40 K01 K10 K20 K30 Coated C Series R Series O R830 R1230 R660 C6535 R830 R660 R1210 ISERTS CB & CD B C on-ferrous (luminum / on-ferrous Metals / on-metals) Difficult-to-Cut Materials (Inconel / Titanium) GW15 ard Materials (ardened / Chilled ) TOOLOLDERS D Coated Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Classification S01 S10 S20 S R1230 SMLL TOOLS E GW15 GW15 BORIG F Milling (Carbon / lloy ) Stainless & Cast (Gray / odular ) Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing GROOVIG G Classification M01 M10 M20 M30 M40 K01 K10 K20 K30 Cermet T Series TC Series T60 T100M TC60 T60 T100M TC60 CUT-OFF C Series R Series O R830 R1230 R1525 on-ferrous (luminum / on-ferrous Metals / on-metals) Difficult-to-Cut Materials (RS / i-base RS) C6535 R830 R1525 Difficult-to-Cut Materials (Titanium) C420M R1210 R1510 GW25 ard Materials (ardened / Chilled ) Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing Classification S01 S10 S20 S30 S01 S10 S20 S C Series O DLC Coating GW25 DL025 C6535 R1210 GW25 TREDIG SK TOOLIG SRE RTS TECICL IDEX J R T CB KB525 KD001 KD001 CD KD010 KD230 KD250 KD010 5

6 ISERT CERMET CERMET KYOCER is known as the leading manufacturer of cermets. Cermet is a composite material combining Ceramic and Metal. Typical materials used in cermets are TiC, Ti, and bc. Designed to provide long tool life and excellent surface finishes, cermets combine toughness with superior wear resistance. VD COTED CERMET VD Coated Cermet is a cermet substrate with a thin coating offering high wear resistance and high adhesion resistance. The coating is applied by VD (hysical Vapor Deposition) technology. Generally because of the low processing temperature of VD compared with CVD, VD Coated Cermet features less deterioration and more bending strength. FETURES OF CERMET & VD COTED CERMET Material Description Color K Cermet O Cermet Cermet Main Component (Coating Composition) T610 Gray T620 Gray T6010 (Super Micro-Grain) Gray T60 Gray +bc T6020 (Super Micro-Grain) Gray T100M Gray +bc TC40 Gray TiC+Ti V710 V720 V7010 (Super Micro-Grain) V7025 (Super Micro-Grain) V7040 V7005 pplication Map Low Cutting Speed igh VD (Coating) Reacted Gas (2) Coating Material (Ground) V7005 V710 T610 Continuous Light Interruption V720 T620 ( O) ( O) Interruption Finishing Fracture Resistance Roughing VD (hysical Vapor Deposition) Electric Gun Electric Beam (Rotation) (Revolution) roducts Workpiece mounting Vacuum pump + - ower Source Ion Features o Deterioration o Loss of Bending Strength Excellent Chipping Resistance rocessing Temperature: 400 ~ 600 C () () TiC+Ti () TiC+Ti () Coated dvantages Inner structure has high toughness and chipping resistance along with thermal shock resistance pplication: Recommended cermet for high wear resistance Inner structure has high toughness and chipping resistance along with thermal shock resistance pplication: Recommended cermet for stable steel machining and high quality surface finish Improved surface cermet with superior wear resistance and toughness pplication: Economical uncoated cermet for steel General purpose cermet with superior wear resistance and toughness pplication: Cutting of steel and stainless steel Super micro-grain cermet with superior wear resistance and toughness pplication: First choice cermet for steel and stainless steel cutting Tough cermet with improved oxidation resistance and thermal shock resistance pplication: Milling of steel at high speed Good balance of wear resistance and toughness pplication: Grooving and threading of steel O efficient machining with high quality surface finishes and superior wear and adhesion resistance pplication: Recommended cermet for long tool life and stable machining for high speed continuous cuts O efficient machining with high quality surface finishes and superior wear and adhesion resistance pplication: Recommended cermet for stable steel machining and high quality surface finish eat-resistant on improved surface cermet with excellent wear resistance and toughness pplication: Stable and improved tool life in steel cutting, excellent surface finish on the super micro-grain cermet pplication: igh strength and long life given by on the super micro-grain cermet pplication: Grooving of steel eat-resistant on cermet with excellent wear resistance pplication: igh speed finishing of gray and nodular cast iron (Ga) ardness T-Series (Uncoated Cermet) T610: igh Wear Resistance T620: Chipping Resistance V-Series ( O Cermet) V710: Long Tool Life and Stable Machining for igh Speed Continuous Cuts V720: First Recommendation for Efficiency and igh Quality Surface Finish VD (roperties) Low (Cº) Oxidation Temperature Oxidation Resistance igh 6

7 ISERT STEEL MCIIG EW EW T620 / V720 T610 / V710 General urpose igh Speed Continuous Machining ISERTS B SURFCE RDEED YBRID STRUCTURE Surface-ardened ybrid Structure CB & CD C ardness Surface T620 Structure Inner 120% T620 Surface Structure (igh ardness Cermet) igh wear resistance Inner Structure (igh Toughness Cermet) Chipping and thermal shock resistance T620 s inner structure has high toughness and chipping resistance along with thermal shock resistance. T620 has a higher hardness and greater wear resistance than that of the conventional micro grain cermet. TOOLOLDERS SMLL TOOLS D E 100% Conventional (Internal Evaluation) BORIG F Distance from Sintered Body Surface (in) IMROVED TOUGESS D RELIBILITY V720 improves performance by adopting composite lamination of O and special Ti to combine high adhesion resistance and great visibility of the used cutting edge even in dim light. Flank Wear VB (in) Wear Resistance Comparison Cutting Time (min) Competitor Competitor B Competitor C ESY TO VIEW CUTTIG EDGE WER Improved strength with uniform micro grain hard phase and superior compressive stress with high melting point bonded phase. This combination yields greater fracture resistance. V720 Competitor Competitor B Competitor C Cutting Conditions Workpiece : 4137 Vc = 820sfm D.O.C. = V720 f = 0.008ipr : Wet V720 Competitor Insert: CMG432Q 70 Fracture Resistance Comparison Competitor B Flank wear condition after machining 48 minutes. T620 Structure (Internal Evaluation) umber of Impacts igh 200% 100% Competitor C Surface Structure Inner Structure Low T620 Cutting Conditions Workpiece : 1045 Structural Vc = 820sfm D.O.C. = f = 0.008ipr : Wet Insert: CMG432Q (Internal Evaluation) Compressive Residual Stress in ard hase (Ma) Conventional Micro Grain Cermet (Internal Evaluation) GROOVIG CUT-OFF TREDIG SK TOOLIG SRE RTS TECICL IDEX G J R T 7

8 ISERT CVD COTED CRBIDE CVD (Chemical Vapor Deposition) 2 Reactor eater roducts (Inserts) CVD COTED CRBIDE KYOCER s CVD coated carbide grades are based on ceramic thin film technology and provide stable, efficient cutting at high speeds or heavily interrupted applications. C4 Vacuum pump pplicable from low to high speed cutting and from finishing to roughing 2 TiCl4 Trap Features Equally deposited on face Easy application for multilayer deposition Enabling thick coating Stable cutting is achieved due to the superior toughness and crack resistance Cutting times are reduced due to good chip control from effective chipbreakers rocessing Temperature: 900 ~ 1100 C FETURES OF CVD COTED CRBIDE Material Stainless Description Color C510 C515 C525 C530 C5505 C5515 C5525 C5535 CR9025 pplication Map Main Component (Coating Composition) +l2o3+ti +l2o3+ti +l2o3+ti +l2o3+ti +l2o3+ti +l2o3+ti +l2o3+ti +l2o3+ti Columnar +Ti M C6515 +l2o3+ti K C6525 C310 C315 C320 C4010 C4115 C4120 C4505 C4515 Rose Rose Rose Gray Gray +l2o3+ti +l2o3 +l2o3 +l2o3 Columnar +l2o3+ti +l2o3+ti +l2o3+ti +l2o3 +l2o3 dvantages Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance pplication: igh speed and high efficiency steel machining Special substrate and tough coating film provides thermal deformation and high wear resistance pplication: Continuous to light interrupted steel machining (general use) Special substrate and tough coating film provides high wear and fracture resistance pplication: 1st choice for steel machining Special tough substrate and tough coating film provides high stability and wear resistance pplication: General to heavy interrupted machining (stability oriented) Improved wear resistance due to hard carbide substrate and micro columnar structure of coating composition pplication: igh speed continuous cutting of steel, continuous to light interrupted cutting of cast iron Improved wear resistance and longer tool life due to micro columnar structure of coating composition pplication: igh speed cutting of steel, continuous to light interruption Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition pplication: For roughing to interrupted machining of stee Improved toughness due to tougher carbide substrate pplication: Roughing to heavy interrupted cutting of steel Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance pplication: Cut-off, grooving and multi-function cutting of steel Specialized carbide substrate for stainless steel cutting, excellent wear resistance pplication: Continuous to light interrupted cutting of stainless steel Specialized carbide substrate for stainless steel cutting, excellent notching resistance and toughness pplication: First choice for general cutting of stainless steel, from finishing to roughing, continuous to interruption Grade for high-speed continuous machining and improved tool life through the deposition of a thickened alumina coating layer pplication: First choice for finishing to roughing of gray cast iron Excellent performance for machining gray and nodular cast iron by optimizing the total coating layer thickness pplication: First choice for continuous to interrupted machining of nodular cast iron Improved stability with CVD layer structure with high adhesion and long tool life during heavily interrupted or high-speed machining pplication: Roughing to heavy interrupted cutting of nodular cast iron Excellent high temperature stability due to plastic deformation and oxidation wear resistance pplication: Continuous to light interrupted high speed cutting of cast iron Improved wear resistance due to micro columnar structure of coating composition pplication: odular cast iron cutting, continuous to light interruption Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition pplication: Roughing to heavy interrupted cutting of nodular cast iron Stable, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer pplication: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting Stable, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer pplication: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting Stainless Wear Resistance 05 Conventional Coated C510 C Conventional Coated C Conventional Coated C Conventional Coated Classification Low igh pplication C6515 C6525 (First Choice Grade) R1125 Continuous Light Interruption Interruption 8 Stability

9 ISERT C3-Series EW CVD Coated Grades for Gray - First Recommendation C310 odular - First Recommendation C315 ISERTS B Wear Resistance Conventional K05 Grade First Recommendation C310 Conventional K15 Grade C315 C320 Wear Resistance Conventional K05 Grade C310 First Recommendation C315 Conventional K15 Grade C320 CB & CD TOOLOLDERS C D Stability Conventional K20 Grade Stability Conventional K20 Grade SMLL TOOLS E C310 Gray Maximized Layer Structure (attern Diagram) BORIG F Grade for high-speed continuous machining and improved tool life through the deposition of a thickened alumina coating layer. pplication: 1st Choice for gray cast iron machining l₂o₃ Layer Layer Maximized Layer Structure GROOVIG G C315 odular For continuous to interrupted machining with a good balance of wear resistance and stability Excellent performance for machining gray and nodular cast iron by optimizing the total coating layer thickness pplication: 1st Choice for nodular cast iron machining C5-Series CVD Coated Grades for C510 Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance C515 C3-Series Conventional C320 For Interrupted Machining Improved stability with CVD layer structure with high adhesion pplication: For nodular cast iron during heavily interrupted or high-speed machining Special substrate and tough coating film provides thermal deformation and high wear resistance CUT-OFF TREDIG SK TOOLIG SRE RTS TECICL IDEX J R T pplication: igh speed and high efficiency steel machining C525 Special substrate and tough coating film provides high wear and fracture resistance pplication: 1st Choice for steel machining pplication: Continuous to light interrupted steel machining (general use) C530 Special tough substrate and tough coating film provides high stability and wear resistance pplication: General to heavy interrupted machining (stability oriented) 9

10 ISERT VD COTED CRBIDE FOR TURIG VD COTED CRBIDE ( / O) KYOCER s VD coated carbides utilize very tough carbide substrates. The low processing temperature, compared with CVD, leads to improved bending strength, less deterioration of the coating and superior tool life with stable machining. FETURES OF VD COTED CRBIDE FOR TURIG Material Description Color M Stainless K R915 (Super Micro-Grain) R930 (Super Micro-Grain) R1005 R1025 R1115 R1215 R1425 R1125 R905 Bluish Violet dish Gray dish Gray dish Gray urple urple Bluish Violet Main Component (Coating Composition) Til Til O Til Til dvantages Til base VD coated super micro-grain carbide, superior wear and oxidation resistance pplication: Stable and reliable high precision cutting of steel ard base VD coated super micro-grain carbide pplication: Low cutting speed, precise cutting with sharp edge base VD coated hard micro-grain carbide pplication: Turning of free-cutting steel, long tool life achieved through anti-adhesion performance base VD coated micro-grain carbide pplication: General purpose cutting of steel and stainless steel, stable and long tool life ard Til base VD coated super micro-grain carbide pplication: Superior anti-oxidation performance with well balanced wear resistance and toughness Superior wear and oxidation-resistant on micro-grain carbide substrate pplication: Superior adhesion-resistant and long tool life for steel and stainless steel cutting ano thin multi-layer coating performs with superior wear resistance and high oxidation resistance. pplication: various applications of steel cutting, igh speed stainless steel cutting, extended tool life ard Til base VD coated super micro-grain carbide, superior toughness and heat resistance pplication: Finishing and light interrupted cutting of stainless steel Superior wear and oxidation resistant on micro grain carbide substrate pplication: Light interrupted to interrupted cutting of stainless steel Smooth fine surface VD coated hard carbide with plastic deformation resistance pplication: Suitable for milling of gray and nodular cast iron R1305 on hard and superior heat resistant carbide, superior wear resistance pplication: Finishing of heat-resistant alloys S eat-resistant lloys R1310 R1325 on hard and superior heat resistant carbide, superior wear and oxidation resistance pplication: First choice for continuous and light interrupted cutting and finishing of heat-resistant alloys on tough carbide pplication: Light interrupted cutting and roughing of heat-resistant alloys O Stabilized turning operations and long tool life with O coating technology pplication: VD for titanium alloy and precipitation hardened stainless steel pplication Maps Cutting igh Speed [Vc = 490~ 650 sfm] Middle Speed [Vc = 250~ 490 sfm] Low Speed R1425 [Vc = <250sfm] R930 R1425 1st choice grade igh reliability in interrupted cutting Stable cutting at low to middle speed Stainless Cutting igh Speed [Vc = 410 sfm] Middle Speed [Vc = 160~ 410 sfm] Low Speed R1425 [Vc = <160sfm] R930 1st choice grade R1425 Extended tool life in high speed cutting R930 Extended tool life in low speed cutting pplication Continuous Light Interruption eavy Interruption R930 Stable cutting at low speed pplication Continuous Light Interruption eavy Interruption 10

11 ISERT O Grade roperties Base Multi-Layer Structure ardness (Ga) TiI O Oxidation Temperature ( C) 20.0nm Substrate Low Oxidation Resistance igh revents wear and fracture with high hardness (35Ga) and superior oxidation resistance (oxidation temperature: 1,150 C) Cutting Edge Quality (Sharp Edge Insert) / R1425 Competitor Competitor B X300 X1000 Superior edge-sharpening performance and smooth surface Series (/R1425) - high edge sharpening performance and adhesion resistance. Ti X300 X1000 X300 Delamination (coating peeling) and rough surface X1000 ISERTS CB & CD TOOLOLDERS SMLL TOOLS BORIG B C D E F R1215 Wear Resistance Comparison (Off-Centered Grooving) Flank Wear of Front Relief Face GROOVIG G Flank Wear of Front Relief Face (in) Special Substrate Competitor Cutting Time (min) R13-Series dvantages Competitor B R1215 Superior wear and fracture resistance attained with uniform grain size and on superior thermal shock resistant carbide ew edge preparation technology (FET: Fine Edge Treatment) controls and minimizes R honing and realizes large tip rake angle, and thus prevents burrs and notching. It provides good surface finishes. ew Edge reparation Technology Competitor Competitor B R min 86 min 138 min eat-resistant lloys (i-based) Low Cutting Speed igh R1305 R1310 Cutting Conditions: Structural Vc=500sfm, ae=0.059", f=0.004ipr, Wet Ø7.795" Ø1.890" R1325 CUT-OFF TREDIG SK TOOLIG SRE RTS TECICL IDEX J R T Low Fracture Resistance (Toughness) igh Continuous Light Interruption Interruption Uniform grain size enables superior thermal shock resistance and constant hardness Edge control of FET technology (FET: Fine Edge Treatment) 11

12 ISERT VD / CVD COTED CRBIDE FOR MILLIG & DRILLIG FETURES OF VD / CVD COTED CRBIDE FOR MILLIG & DRILLIG Material Description Color Main Component (Coating Composition) VD Coated ( / O) KYOCER s VD coated carbides for milling and drilling utilize very tough carbide substrates. The low processing temperature, compared with CVD, leads to improved bending strength, less deterioration of the coating and superior tool life with stable machining. CVD Coated CVD coated carbide grades provide stable, efficient machining at high speeds or for heavy interrupted applications. Ti-base (Ti, ) coating with superior hardness and wear resistance or ceramic-base (l 2 O 3 ) coating with high-thermal stability is applied on a tough carbide substrate. Superior fracture and wear resistance. dvantages R830 Til+Ti R1230 R1525 O Improved high temperature stability and wear resistance by Til base VD coating pplication: Stable and long tool life for milling of steel Superior wear and oxidation resistant on a special tough carbide substrate pplication: Stable and high feed rate milling and drilling of steel ew coating technology [ O] is applied. ano thin multi-layer coating performs superior wear resistance and high oxidation resistance. pplication: Stable and long tool life milling of and Stainless M R1025 dish Gray base VD coated on micro-grain carbide pplication: Stable and long tool life milling of stainless steel Stainless Superior wear and oxidation-resistant on micro-grain carbide substrate pplication: General and high feed drilling of steel and stainless steel R1210 Superior wear and oxidation resistant on special carbide substrate for cast iron pplication: ighly efficient stable milling and drilling of gray and nodular cast iron and titanium alloys K R1510 C420M O +l2o3+ti (CVD) ew coating technology [ O] is applied. ano thin multi-layer coating performs superior wear resistance and high oxidation resistance. pplication: For gray and nodular cast iron, stable wear resistance and toughness Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior wear resistance and toughness pplication: Milling of gray and nodular cast iron S eat-resistant lloys C6535 O +l2o3+ti (CVD) Stabilized milling operation and long tool life with O coating technology pplication: VD for titanium alloy and precipitation hardened stainless steel igh heat resistance and wear resistance with CVD coating with improved stability due to thin film coating pplication: CVD for i-base heat resistant alloy and martensitic stainless steel Wear Resistance roperties (R1525) S45C SKD Flank Wear (in) Competitor Competitor B R1525 Flank Wear (in) Competitor Competitor B R Cutting Time (min) <Cutting Conditions> 1045, Vc=660sfm, ap ae=0.079"x0.394" fz=0.005ipt (Vf=7.205 in/min), Dry Cutting Time (min) <Cutting Conditions> D2, Vc=390sfm, ap ae=0.079"x0.394" fz=0.004ipt (Vf=7.480 in/min), Dry 12

13 ISERT 2 ew Grades for Extending Tool Life when Machining eat Resistant lloys and Difficult-to-cut Materials C6535 (CVD) for i-base eat Resistant lloy and Martensitic Stainless (VD) EW EW for Titanium lloy and recipitation ardened Stainless ISERTS CB & CD TOOLOLDERS B C D ew grades for difficult-to-cut material Stable cutting prevents insert fracturing Good for high efficiency machining Ti Smooth & less adhesion ewly Developed Tougher Substrate SMLL TOOLS BORIG E F For i-base heat resistant alloy and martensitic stainless steel -I2O3 Oxidation and wear resistant Special Interlayer revent peeling of coating layer GROOVIG G C6535 igh heat resistance and wear resistance with CVD coating Improved stability due to thin film coating technology Frictional wear resistant CUT-OFF For titanium alloy and precipitation hardened stainless steel Stabilized milling operation and long tool life with Kyocera's O coating technology Improved stability due to thin film coating technology i-base eat Resistant lloy Wear [in].016 Competitor B.014 (CVD).012 Fracture Competitor KYOCER.006 (CVD) C6535 GM Cutting Time [min] < Cutting Condition > Vc=175sfm, ap=0.039, fz=0.006ipt, WET Martensitic Stainless Wear [in] Layer structure Competitor (CVD) Competitor B (CVD) KYOCER C6535 SM Cutting Time [min] < Cutting Condition > Vc=975sfm, ap=0.079, fz=0.008ipt, WET TREDIG SK TOOLIG SRE RTS TECICL IDEX J R T 1st recommendation GM chipbreaker 1st recommendation SM chipbreaker 13

14 ISERT CRBIDE CRBIDE Due to its superior mechanical features carbide is used in a variety of applications. KYOCER produces a variety of carbides, including for non-ferrous materials and micro-grain carbides for precision cutting. FETURES Tough and hard Good thermal conductivity Suitable for cutting non-ferrous metals and non-metals Stable cutting at low cutting speeds, including milling operations FETURES OF CRBIDE Material Description Color Main Component (Coating Composition) dvantages on-ferrous Materials S eat-resistant lloys Gray WC+Co GW15 Gray WC+Co GW25 Gray WC+Co SW05 Gray WC+Co SW10 (Made to Order) SW25 (Made to Order) Gray Gray WC+Co WC+Co ISO identification symbol K carbide (K10 relevant) pplication: Stable cutting of cast iron, non-ferrous materials, non-metals, and titanium alloys ISO identification symbol K carbide (equivalent to K10), tough micro-grain carbide pplication: igh wear resistance and toughness for non-ferrous materials, and non-metals, and titanium alloys ISO identification symbol K carbide (K30 relevant) pplication: Stable wear resistance and anti-chipping performance for milling operations of aluminum ISO identification symbol K carbide (K05 relevant) pplication: Continuous cutting and finishing of titanium alloys maintaining superior wear resistance ISO identification symbol K carbide (K10 relevant) pplication: Continuous and light interrupted cutting of titanium alloys maintaining superior wear resistance and stable result ISO identification symbol K carbide (K25 relevant) pplication: Interrupted and light interrupted cutting of titanium alloys maintaining stable result DLC COTIG DLC COTIG igh quality and long tool life machining of aluminum. chieves long tool life with hardness close to that of diamond and maintains an excellent surface finish with aluminum welding resistance. FETURES Excellent surface finish Stable machining with excellent peeling resistance Improved chip evacuation due to high lubrication FETURES OF CRBIDE Material Description Color Main Component (Coating Composition) dvantages DL025 Iridescent C on-ferrous Materials ydrogen free DLC coating for high hardness close to that of diamond pplication: Stable cutting of aluminum with turning, milling, and cut-off operations Welding Resistance Comparison Minor Welding Welding DL025 Competitor Cutting Conditions: Vc = 2630 sfm, fz = ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: 5052 Cutting Length: 57 m 14

15 ISERT CERMIC FETURES OF CERMIC Material Description Color K K ardened Materials S eat-resistant lloys Main Component (Coating Composition) Coating Layer ardness of Substrate (Ga) Fracture Toughness (Ma m½) Transverse Strength (Ma) K30 White l2o KS6050 Gray Si ,200 CS7050 Grayish White Si34 Thin Coating ,200 (Special l2o3 Coat) 65 Black l2o3+tic T600M l2o3+tic (Ti Coat) l2o3+tic () CERMIC Ceramic inserts are capable of running at high speeds, thus reducing expensive machining time. ard turning of 38RC to 64RC hardened steel, or rough to finish turning of cast iron are recommended applications for ceramic inserts. KYOCER s ceramic grades are designed to resist oxidation and maintain hardness at elevated temperatures. FETURES Excellent wear resistance for high cutting speeds Ceramic maintains good surface finishes due to the low affinity to workpiece materials Silicon nitride ceramic has improved thermal shock resistance allowing cast iron cutting using coolants Thin Coating Thin Coating KS6030 Gray SilO KS6040 Brown SilO pplication Maps Low Cutting Speed igh K30 T600M KT66 KS6000 Continuous ardness (v) CS7050 Light Interruption KS6050 Interruption igh Temperature ardness l 20 3-TiC Ceramic 2000 l 20 3 Ceramic igh Speed Cermet Low Cutting Speed igh ardness (Ga) Continuous ardened Material KT66 66 TiC T600M Light Interruption VD Coating roperties Ti TiI dvantages luminum Oxide ceramic (l2o3) pplication: Finishing of cast iron at high cutting speeds without coolant Silicon nitride ceramic (Si34) pplication: Roughing and interrupted machining of cast iron. Focusing on stability. (with or without coolant) Silicon nitride ceramic (Si34) + CVD Coated (Special l2o3 COT) pplication: Finishing and continuous machining, and high speed and high efficient machining. (with or without coolant) luminum Oxide and Titanium ceramic (l2o3+tic) pplication: Semi-roughing to finishing of steel, cast iron, and hard materials Ti VD coated luminum Oxide and Titanium ceramic (Ti coated l2o3+tic) pplication: Semi-roughing to finishing of hard materials eat-resistant on luminum Oxide and Titanium ceramic ( l2o3+tic) pplication: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials SilO Ceramic with superior wear resistance and high resistance against boundary wear pplication: Finishing to medium machining of heat-resistant alloys igh stability SilO ceramic with wear resistance and fracture resistance pplication: Roughing of heat-resistant alloys Interruption Low Cutting Speed igh Continuous eat-resistant lloys Light Interruption Interruption Low Fracture Resistance (Toughness) igh Low Fracture Resistance (Toughness) igh Low Fracture Resistance (Toughness) igh CF1 KS6030 KS6040 ISERTS CB & CD TOOLOLDERS SMLL TOOLS BORIG GROOVIG CUT-OFF TREDIG SK TOOLIG SRE RTS TECICL IDEX B C D E F G J R T Temperature ( C) ,000 1,200 1,400 Oxidation temperature ( C) 15

16 ISERT CB CB KYOCER CB is second only to diamond in hardness. CB (Cubic Boron itride) is a synthetically produced material with high thermal conductivity which provides stable cutting. FETURES Superior wear resistance when cutting hardened materials Suitable for high speed cutting of cast iron and sintered steel igh thermal conductivity provides stable cutting FETURES OF CB Material Description Color v. Grain ardness of Size (μm) Substrate (Ga) Transverse Strength (Ma) dvantages KB510 Black ,000 Excellent wear resistance and crack resistance, non-coated CB pplication: Finishing and continuous cutting of hardened die steel KB525 Black 1 and Under 25 1,250 Good balance of toughness and wear resistance, non-coated CB pplication: General grade for hardened steel, high stability at high speed and high feed cutting ardened Materials KB05M () KB10M () KB25M () , ,000 1 and Under 25 1,250 eat-resistant on highly heat-resistant CB substrate pplication: igh speed finishing of hardened steel eat-resistant on CB with hard binder phase, superior anti-crater wear resistance pplication: igh speed finishing of hardened die steel eat-resistant on micro-grain CB with heat resistant binder phase pplication: Stable cutting of hardened steel at high speed KB30M () ,350 eat-resistant on tougher CB pplication: Stable cutting of hardened steel for continuous to interrupted cutting Sintered K KB65B Black ,150 KB570 Black ,350 KB65M () KB70M () , ,350 KB475 Black ,400 KB60M () KB900 (Ti COT) , ,050 Excellent wear resistance due to CB with heat-resistant binder phase, non-coated CB pplication: Stable cutting of sintered steel (ferrous sintered alloy) at low speed igh CB content ratio pplication: Machining of sintered steel (preventing burr formation) eat-resistant on CB with heat-resistant binder phase pplication: Stable cutting of sintered steel (ferrous sintered alloy) at low speed eat-resistant on CB rich substrate pplication: General cutting of sintered steel (ferrous sintered alloy) at high speed Excellent wear resistance due to high CB content and special binder pplication: igh speed machining of gray cast iron eat-resistant on CB rich substrate with hard binder phase pplication: igh speed finishing of gray cast iron Ti coated solid CB pplication: eavy duty, interrupted cutting and finishing of hardened steel, hardened roll steel and cast iron CB roperties of VD Coated Layer dvantages of Long tool life and stable cutting due to superior heat-resistance and hardness Improvement of crater wear (oxidation, diffusional wear) resistance igh thermal stability and surface smoothness provde excellent surface finish pplication Map ardened Materials Sintered Low Cutting Speed igh KB10M KB05M KB25M KB30M KB35M Low Cutting Speed igh KB70M KB570 KB65B Low Cutting Speed igh KB475 KB60M KB900 Continuous Light Int. Interruption eavy Int. Finishing Medium Roughing Continuous Light Int. Interruption Finishing Medium Roughing Continuous Light Int. Interruption Finishing Medium Roughing 16

17 ISERT CD CD (olycrystalline Diamond) KYOCER diamond material is a synthetic diamond sintered under high temperatures and pressures. CD (olycrystalline diamond) is ideal for non-ferrous metals and non-metals. FETURES pplicable for non-ferrous metals, non-metals turning, milling and other various type of cutting Long tool life due to extreme hardness Capable of high cutting speeds which increases cutting productivity uced edge build-up allows for high precision cutting Diversified applications for cutting of non-ferrous materials and non-metals Finished surface will be rainbow colored. (a mirror-like finished surface will not be obtained when single crystal diamond is used.) ISERTS CB & CD TOOLOLDERS B C D FETURES OF CD Material Description v. Grain Size (μm) dvantages SMLL TOOLS E on-ferrous Materials KD KD KD pplications Super Micro-Grain CD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and long, stable tool life. pplication: igh speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics. Good wear resistance and toughness, good grindability pplication: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics. Superior abrasive wear resistance and toughness due to high density CD with mixed rough and fine grains pplication: igh speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass on-ferrous materials (luminum / on-ferrous metals / on-metals) Difficult-to-Cut Materials Titanium / Titanium alloys Cutting Range Finishing Roughing Finishing Roughing Classification S01 S10 S20 S30 BORIG GROOVIG CUT-OFF F G pplication Map Low Wear Resistance igh Turning Milling CD KD010 KD230 KD001 Continuous Light Int. Interruption Finishing Fracture Resistance Roughing KD001 KD230 KD010 Ra 1 (μm) Surface Finish Roughness Comparison of luminum Cutting KD010 KD001 Excellent surface finish provided by Super Micro-Grain KD001 v. grain size: 0.5μm Surface finish of conventional CD v. grain size: 10μm TREDIG SK TOOLIG SRE RTS TECICL IDEX J R T 0 Conv. B Conv. C Comp.D KD001 (Grain size affects surface finish quality) 17

18 ISERT oneycomb Structure CB / CERMIC oneycomb Structure CB / CERMIC Core oneycomb structure is the high structural controlled composite material consisting of a hard and superior wear-resistance core (gray portion) and a tough shell (white portion). FETURES Cell Fibers combine a hard, wear-resistant core and a tough shell into one insert. The tough shell stops cracks that form in the core. Shell CB is good for interrupted machining of exceptionally hard material and ceramic is good for heat-resistant alloys FETURES OF CB Material Description Color Main Component (Coating Composition) dvantages ardened Materials KB35M () CB oneycomb structure CB composite material consisting of wear resistant CB (core) and tough CB (shell) eat-resistant on tough oneycomb structure CB pplication: Stable machining of hardened steel at interrupted machining S CF1 Gray Ceramic eat-resistant lloys oneycomb structure ceramic composite material consisting of wear resistant ceramic (core) and tough ceramic (shell) pplication: Machining of heat-resistant alloys like i-base heat-resistant alloys KB35M ( oneycomb Structure CB) Tough CB (Shell) revents Crack Growth Wear-Resistant CB (core) KB35M Conventional CB Competitor CB B Competitor CB C (eavy Interrupted Cutting) Tough CB (shell) Impact (hits) pplication Map ardened / Chilled eat-resistant lloys Low Cutting Speed igh KB05M KB10M KB25M KB30M KB35M Low Cutting Speed igh CF1 Continuous Light Int. Interruption eavy Int. Finishing Medium Roughing Continuous Light Int. Interruption Finishing Medium Roughing 18

19 GRDE ROERTIES Cermet Grade ame Color Main Component Coating Layer Density ardness of Substrate Fracture Toughness (Mam 1/2 ) Flexural Toughness (Ma) T610 Gray , ,100 T620 Gray , ,500 T6010 Gray , ,000 T6020 Gray , ,500 T60 Gray +bc , ,760 T90 Gray +bc , ,960 T100M Gray +bc , ,860 TC40 Gray TiC+Ti , ,570 TC60 Gray bc , ,670 VD Coated Cermet V710 O Thin Coating 6.6 1, ,100 V720 O Thin Coating 6.9 1, ,500 V7005 Thin Coating 6.0 1, ,470 V7010 Thin Coating 6.5 1, ,000 V7025 Thin Coating 6.4 1, ,500 V7040 Thin Coating 6.0 1, ,570 V7020 Til+Ti Thin Coating 6.4 1, ,500 V90 Ti Thin Coating 6.4 1, ,960 CVD Coated C420M Micro columnar +l 2 O 3 +Ti Thick Coating , ,400 C4010 Columnar +l 2 O 3 +Ti Thick Coating , ,000 C4115 Micro columnar +l 2 O 3 +Ti Thick Coating , ,750 C4120 Micro columnar +l 2 O 3 +Ti Thick Coating , ,750 C4505 Gray Micro columnar +l 2 O 3 Thick Coating , ,350 C4515 Gray Micro columnar +l 2 O 3 Thick Coating , ,780 C510 Micro columnar +l 2 O 3 +Ti Thick Coating , ,500 C515 Micro columnar +l 2 O 3 +Ti Thick Coating , ,650 C525 Micro columnar +l 2 O 3 +Ti Thick Coating , ,750 C530 Micro columnar +l 2 O 3 +Ti Thick Coating , ,850 C5505 Micro columnar +l 2 O 3 +Ti Thick Coating , ,540 C5515 Micro columnar +l 2 O 3 +Ti Thick Coating , ,750 C5525 Micro columnar +l 2 O 3 +Ti Thick Coating , ,780 C5535 Micro columnar +l 2 O 3 +Ti Thick Coating , ,970 C6515 Micro columnar +l 2 O 3 +Ti Thin Coating , ,780 C6525 Micro columnar +l 2 O 3 +Ti Thin Coating , ,100 C6535 Micro columnar +l 2 O 3 +Ti Thin Coating , ,700 CR9025 Columnar +Ti Thick Coating , ,780 VD Coated R630 Ti Thin Coating , ,160 R660 Ti Thin Coating , ,250 R730 Til+Ti Thin Coating , ,250 R830 Til+Ti Thin Coating , ,250 R905 Bluish Violet Til Thin Coating , ,000 R915 Bluish Violet Til Thin Coating , ,140 R930 dish Gray Thin Coating , ,140 R1005 dish Gray Thin Coating , ,300 R1025 dish Gray Thin Coating , ,400 R1115 urple Til Thin Coating , ,000 R1125 urple Til Thin Coating , ,400 R1210 Thin Coating , ,000 R1215 Thin Coating , ,000 Thin Coating , ,400 R1230 Thin Coating , ,250 R1305 Thin Coating , ,350 R1310 Thin Coating , ,000 R1325 Thin Coating , ,100 R1425 O Thin Coating , ,400 R1510 O Thin Coating , ,450 R1525 O Thin Coating , ,400 O Thin Coating , ,700 Gray WC+Co , ,470 GW15 Gray WC+Co , ,000 GW25 Gray WC+Co , ,400 SW05 Gray WC+Co , ,350 SW10 Gray WC+Co , ,000 SW25 Gray WC+Co , ,100 DLC Coating DL025 Iridescent C Thin Coating , ,400 (V) (Ga) ISERTS CB & CD TOOLOLDERS SMLL TOOLS BORIG GROOVIG CUT-OFF TREDIG SK TOOLIG SRE RTS TECICL IDEX B C D E F G J R T 19

20 ISERT Insert Material Selection Table Turning Small Tools Boring General Cut-Off pplications Cutting Range Finishing Roughing Finishing Roughing Large Bore Dia. Small Large Cutting Dia. Small M K S Stainless Gray odular on-ferrous eat-resistant Titanium ardened Metals lloys lloys Materials T610 KB475 T6010 KB60M owdered Metal T620 T620 C310 C310 CF1 KT66 T60 T60 V7005 T60 KS T6010 V710 V720 C315 C315 KD001 T600M T60 V7010 C6515 C5505 C5505 KD010 C6515 KD001 KB05M V720 C6525 C4505 C4505 DL025 C6525 KD010 KB10M KB570 C510 R1125 C4515 C4515 R1305 SW05 KB25M KB70M C515 C320 C320 R1310 SW10 KB30M C525 R1325 SW25 KB35M C530 KB900 T610 T6010 T620 V710 T620 T610 V7010 V720 C4505 C4505 KD001 C6515 KD001 KB05M T60 V720 R930 C4515 C4515 KD010 R1125 KD010 KB10M R930 R1025 KB25M KB570 R1005 KB30M KB70M R1025 R1425 T610 T6010 T620 V710 T60 KB475 V7010 C6515 KB60M T600M T610 V720 C6525 V7005 V7005 KD001 C6515 KD001 KB05M T60 C515 R1025 C4505 C4505 KD010 C6525 KD010 KB10M C525 R1125 C4515 C4515 DL025 R1125 KB25M KB570 C530 SW05 KB30M KB70M R1025 R930 R1425 R930 CR9025 CR9025 R930 R930 R915 R915 DL025 R1215 R1215 R1215 R R660 R660 R660 Small Dia. Cut-Off Grooving Threading Drilling Milling ighlighted Items are Recommended Choice. Depends on Workpiece Material Glossy Finish Stable Glossy Finish Stable Wear Resistance Toughness Finishing Roughing R1025 R1025 DL025 R TC40 TC40 T620 T620 T90 T90 R905 R905 KD001 R915 KD001 KB510 TC40 V7040 V7040 R1215 R1215 DL025 KB525 R930 R930 R1215 T600M KB570 R1115 R1115 GW15 GW15 GW15 R1215 R1215 TC60M TC60M R1115 R1115 GW15 GW15 GW15 GW15 GW15 - R1115 R930 R930 R660 R1210 R1210 R1230 R830 GW15 R830 R660 GW15 R660 KD230 C6535 KD230 T100M C6535 KD001 R830 KD001 R1210 R1210 KD010 R660 R1230 R1525 R1510 R1510 DL025 R905 R1525 R830 R1525 R1210 R830 GW