Polishing-, Ceramic Stones & Accessories

Transcription

1 Polishing-, Ceramic Stones & Accessories 5 a company

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3 A COMPANY Content Polishing-, Ceramic Stones & Accessories 5 Polishing-, Ceramic Stones & Accessories Polishing Stones...2 Ceramic Stones...16 Super Diamond Stones...23 Crystal Fiber Stones

4 Polishing-, Ceramic Stones & Accessories Info Polishing stones Material Application Wear Tool steel Aluminium Non-ferro High grade tool steel Spark eroding structure Finish machining Pre-machining High gloss finish Slow Fast PT PT PT PT PT PT PT PT PT PT PT To avoid build-ups and resulting cracks it is recommended to always use a suitable cutting fluid or cutting oil (BL 10/WK 35) when applying polishing stones with grain size (320), 400, 600 or 900. In this way a blunting of the bond will be avoided and a constant resharpening of the cutting grains is guaranteed

5 Polishing-, Ceramic Stones & Accessories Polishing stones Info Stock Removal Bonding hardness Method Application Treated Slow Fast Soft Hard Hand operation Filing hand piece Ultra sonic Dry Wet Resin bonded Oil Special Sulphur To avoid build-ups and resulting cracks it is recommended to always use a suitable cutting fluid or cutting oil (BL 10/WK 35) when applying polishing stones with grain size (320), 400, 600 or 900. In this way a blunting of the bond will be avoided and a constant resharpening of the cutting grains is guaranteed

6 Polishing Stones PT Polishing stones Total length = 150 mm Abrasive material: Aluminium Oxide Color: yellow A special very hard, sulphured stone for the machining of eroded surfaces. We recommend to apply cutting fluid or cutting oil when using fine grain stones, course grain stones can be used in a dry state. g Grain PT x 13 - g PT x 6 - g PT x 13 - g PT x 10 - g PT x 13 - g PT x 20 - g PT x 25 - g PT Polishing stones Total length = 150 mm Abrasive material: Aluminium Oxide Color: white Medium-hard stone for general polishing tasks on sectional steels. Machining of all grades of steel by hand and by filing machine. For coarse grain size, use in dry state. For fine grain size, use cutting fluid or diluent. Special stone for sectional or die steels. g Grain PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT x 13 - g PT x 25 - g

7 Polishing Stones Polishing Stones PT Total length = 150 mm Abrasive material: Aluminium Oxide Color: white Medium hard, especially treated stone for the processing of Aluminium. Fast removal of material is achieved due to high cutting efficiency. It leaves no scratches or damage on the surface. The use of lapping- and polishing oil is recommended g Grain PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g Polishing Stones PT Total length = 150 mm Abrasive material: Aluminium Oxide Color: dark brown Profile-stable special stone for the removal of the surface left by EDM. The high cutting capacity ensures fast removal of material. Suitable for machining by hand, with a filing machine and in particular with ultrasonic polishing machines. The use of an oil-free lubricant is recommended. g Grain PT x 3 - g PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT x 10 - g

8 Polishing Stones PT Polishing stones Total length = 150 mm Abrasive material: Aluminium Oxide Color: dark brown A semi-hard adaptable stone for the removal of EDM surface. Because of its softer bonding it is in particular suitable for polishing by hand. The use of an oil-alcohol lubricant is recommended. g Grain PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT Polishing stones Total length = 150 mm Abrasive material: Aluminium Oxide Color: brown A semi-hard to soft stone, for hand polishing. For hand filing devices. Produces a soft finish and wears off in a very even way. Especially suitable for contoured surfaces due to ideal adaptability, for non-ferrous metals and chromium-nickel steels. g Grain PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT x 20 - g PT x 10 - g PT x 25 - g PT 650 Ø 6 - g PT 650 Ø 10 - g

9 Polishing Stones Polishing Stones PT Total length = 150 mm Abrasive material: Aluminium Oxide Color: cream-coloured/ivory white A hard porous stone for all polishing tasks. Treatment with a special oil prevents loading. The use of an oil-alcohol lubricant is recommended. g Grain PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT x 10 - g PT x 25 - g PT 700 Ø 6 - g Polishing Stones PT Total length = 150 mm Abrasive material: Aluminium Oxide, resin bonded Color: light brown A hard, resin-bonded stone with high strength against fracture, high shape consistency and cutting efficiency. Resin bonding causes a buffer effect between the grains. A better finish, considering the respective grain size in connection with the hard bonding. Hand operation and in hand filing devices For removal of EDM-layers. g Grain PT x 6 - g PT x 6 - g PT x 13 - g PT 750 Ø 6 - g

10 Polishing Stones PT Polishing stones Total length = 150 mm Abrasive material: Silicon carbide Color: green A soft-bonded, porous stone with high cutting efficiency and soft finish. Hand operation or application in hand filing devices. For machining of contoured surfaces, the stone adapts very quick ly because of it s soft bonding. For removal of EDM-layers. g Grain PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT x 10 - g PT x 13 - g PT x 25 - g

11 Polishing Stones Polishing Stones PT Total length = 150 mm Abrasive material: Silicon carbide Color: green Slightly harder bonding material than PT 850. Special stone for the removal of the residue left by ESM on cut and sectional steels. Particulary suitable for the treatment of hardened steels, punches, dies, steel castings and hot-working steels of HRC and harder. The use of an oil-alcohol lubricant is recommended. g Grain PT x 4 - g PT x 6 - g PT x 13 - g PT x 6 - g PT x 13 - g PT x 10 - g PT x 13 - g PT x 25 - g

12 Polishing Stones PT Polishing stones Total length = 150 mm Abrasive material: Levigated Alumina Color: white It is a very soft-bonded stone, which does not get blunt. A very uniform, soft polished section will be achieved. Further polishing with diamond paste of grain size 6 or 3 µm will result in high gloss finish. Advantageously used at the beginning of minor polishing repairs, operated by hand and using a suitable cutting oil. g Grain 900 PT x 6 - g 3 12 PT x 13 - g 3 12 PT x 6 - g 3 12 PT x 13 - g

13 Polishing Stones EasyLap, Polishing stones PT... EL Dimensions = 10 x 5 x 6 mm and 13 x 8 x 6 mm Material and features see polishing stones PT PT 880 Idenditication of grain by color code: Grain green Grain red Grain orange Grain yellow Grain white To be used in combination of push rods EasyLap Dimensions Mat see g Grain PT 4510 ELg 10 x 5 x 6 mm PT 450 white PT 5510 ELg 10 x 5 x 6 mm PT 550 dark brown PT 6510 ELg 10 x 5 x 6 mm PT 650 brown PT 7010 ELg 10 x 5 x 6 mm PT 700 ivory PT 8810 ELg 10 x 5 x 6 mm PT 880 green Dimensions Mat see g Grain PT 4513 ELg 13 x 8 x 6 mm PT 450 white PT 5513 ELg 13 x 8 x 6 mm PT 550 dark brown PT 6513 ELg 13 x 8 x 6 mm PT 650 brown PT 7013 ELg 13 x 8 x 6 mm PT 700 ivory PT 8813 ELg 13 x 8 x 6 mm PT 880 green

14 Polishing Stones PT 0... EL EasyLap, Push rods Mat.: Brass Dimensions shape PT 01 EL 150 mm 1 flat 1 PT 02 EL 150 mm 2 high 1 PT 03 EL 150 mm 3 medium 1 PT 04 EL 80 mm 4 short 1 PT 1000 EL EasyLap, Start set PT 1000 EL Includes: EasyLap, polishing stones: 5 PT 4510 EL PT 5510 EL PT 6510 EL PT 7010 EL PT 8810 EL PT 2513 EL PT 4513 EL PT 6513 EL PT 7013 EL PT 8813 EL EasyLap push rod PT 01 EL 1 EasyLap push rod PT 02 EL 1 Storage box WK 35 Lapping and polishing oil Suitable for all PT-polishing stones and diamond pastes WK 35 1 l

15 Polishing Stones Polishing stoneholder PT 220 Polishing stoneholders with capacity of max. 14,0 mm. Shank-Ø: 3 mm Mat.: Steel PT 220 Polishing stoneholder PT 300 Polishing stoneholder up to 13 mm Mat.: Steel 5 PT 300 Toolholders «Mini» MSH 0503 Holder for ceramic stones Mat.: Steel MSH

16 Polishing Stones PT 350 Polishing stoneholder For polishing stones of 3x6, 3x13 and 6x6 mm in size Mat.: plastic PT 350 AZ 220 Bench stones Abrasive material: Aluminium-Oxide Total length: 150 mm Dimension: 25 x 50 mm Grain size: 120 / 320 AZ 220 AZ 245 Bench stones Abrasive material: Silicon carbide Total length: 150 mm Dimension: 25 x 50 mm Grain size: 120 / 320 AZ

17 Polishing Stones Grinding stomes AZ... Abrasive material: Aluminium Oxide Grain Total length Shape AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ AZ

18 Ceramic Stones Info Ceramic stones Application Ceramic stones are used for surface finishing of moulds. They are also excellently applicable for grinding and polishing of alloyed and non-alloyed tool steels, cast iron, various alloy metals, copper, aluminium, silicon, magnetic materials, stones, plastics, etc. Shape Ceramic grinding stones are of either round or rectangular cross-section. Lengths: 40 mm, 100 mm, 150 mm Material Ceramic stones are made of a new composite material comprised of long fine ceramic fibres and thermo-setting resin. The abrasive ceramic fibres always come out frontally. Advantages excellent grinding performance long life highly stable properties nearly unbreakable (flexible) uniform surface finishing work easily profileable Handling The surface finishing work is done either manually, or with high-frequency grinding and filing handpieces, or with ultrasonic lap and polishing machines. In the field of high-frequency hand operated machines we recommend our power pack PA 480, PA 240 combined with LA 051 for round ceramic stones or connected to filing handpieces RE 35, RE 55. Due to their high rigidity shorter dimension of cermamic stones are excellently suited for the ultrasonic surface finishing work. In this application machines like UF 2600 or UF 5600 are connected with handpiece UF Using this equipment we recommend using ceramic stones at an angle of about 45 between workpiece surface and handpiece. The stones are fixed with adaptors in the handpiece. Due to their highly stable properties and extremely long life ceramic stones are also used as carriers for diamond pastes when fine and ultra-fine polishing work is necessary for thin break-throughs, cavities and slits. In this case ceramic grinding stones are used parallel to the workpiece surface

19 Ceramic Stones Ceramic stones S... l 3 b l a Grain Shape Color a x b l SE 054 L 120 flat green 0,5 x SG 054 L 180 flat gold 0,5 x SL 054 L 300 flat light brown 0,5 x SO 054 L 400 flat orange 0,5 x SP 054 L 600 flat brown 0,5 x SB 054 L 800 flat blue 0,5 x SW 054 L 1000 flat white 0,5 x SR 054 L 1200 flat red 0,5 x SE 056 L 120 flat green 0,5 x SG 056 L 180 flat gold 0,5 x SL 056 L 300 flat light brown 0,5 x SO 056 L 400 flat orange 0,5 x SP 056 L 600 flat brown 0,5 x SB 056 L 800 flat blue 0,5 x SW 056 L 1000 flat white 0,5 x SR 056 L 1200 flat red 0,5 x SE 051 L 120 flat green 0,5 x SG 051 L 180 flat gold 0,5 x SL 051 L 300 flat light brown 0,5 x SO 051 L 400 flat orange 0,5 x SP 051 L 600 flat brown 0,5 x SB 051 L 800 flat blue 0,5 x SW 051 L 1000 flat white 0,5 x SR 051 L 1200 flat red 0,5 x

20 Ceramic Stones S... Ceramic stones Grain Shape Color a x b l SE 084 L 120 flat green 0,8 x SG 084 L 180 flat gold 0,8 x SL 084 L 300 flat light brown 0,8 x SO 084 L 400 flat orange 0,8 x SP 084 L 600 flat brown 0,8 x SB 084 L 800 flat blue 0,8 x SW 084 L 1000 flat white 0,8 x SR 084 L 1200 flat red 0,8 x SE 086 L 120 flat green 0,8 x SG 086 L 180 flat gold 0,8 x SL 086 L 300 flat light brown 0,8 x SO 086 L 400 flat orange 0,8 x SP 086 L 600 flat brown 0,8 x SB 086 L 800 flat blue 0,8 x SW 086 L 1000 flat white 0,8 x SR 086 L 1200 flat red 0,8 x SE 081 L 120 flat green 0,8 x SG 081 L 180 flat gold 0,8 x SL 081 L 300 flat light brown 0,8 x SO 081 L 400 flat orange 0,8 x SP 081 L 600 flat brown 0,8 x SB 081 L 800 flat blue 0,8 x SW 081 L 1000 flat white 0,8 x SR 081 L 1200 flat red 0,8 x SE 104 L 120 flat green 1,0 x SG 104 L 180 flat gold 1,0 x SL 104 L 300 flat light brown 1,0 x SO 104 L 400 flat orange 1,0 x SP 104 L 600 flat brown 1,0 x SB 104 L 800 flat blue 1,0 x SW 104 L 1000 flat white 1,0 x SR 104 L 1200 flat red 1,0 x SE 106 L 120 flat green 1,0 x SG 106 L 180 flat gold 1,0 x SL 106 L 300 flat light brown 1,0 x SO 106 L 400 flat orange 1,0 x SP 106 L 600 flat brown 1,0 x SB 106 L 800 flat blue 1,0 x SW 106 L 1000 flat white 1,0 x SR 106 L 1200 flat red 1,0 x

21 Ceramic Stones Ceramic stones S... Grain Shape Color a x b l SE 110 L 120 flat green 1,0 x SG 110 L 180 flat gold 1,0 x SL 110 L 300 flat light brown 1,0 x SO 110 L 400 flat orange 1,0 x SP 110 L 600 flat brown 1,0 x SB 110 L 800 flat blue 1,0 x SW 110 L 1000 flat white 1,0 x SR 110 L 1200 flat red 1,0 x SE 154 L 120 flat green 1,5 x SG 154 L 180 flat gold 1,5 x SL 154 L 300 flat light brown 1,5 x SO 154 L 400 flat orange 1,5 x SP 154 L 600 flat brown 1,5 x SB 154 L 800 flat blue 1,5 x SW 154 L 1000 flat white 1,5 x SR 154 L 1200 flat red 1,5 x SE 156 L 120 flat green 1,5 x SG 156 L 180 flat gold 1,5 x SL 156 L 300 flat light brown 1,5 x SO 156 L 400 flat orange 1,5 x SP 156 L 600 flat brown 1,5 x SB 156 L 800 flat blue 1,5 x SW 156 L 1000 flat white 1,5 x SR 156 L 1200 flat red 1,5 x SE 150 L 120 flat green 1,5 x SG 150 L 180 flat gold 1,5 x SL 150 L 300 flat light brown 1,5 x SO 150 L 400 flat orange 1,5 x SP 150 L 600 flat brown 1,5 x SB 150 L 800 flat blue 1,5 x SW 150 L 1000 flat white 1,5 x SR 150 L 1200 flat red 1,5 x SE 204 L 120 flat green 2,0 x SG 204 L 180 flat gold 2,0 x SL 204 L 300 flat light brown 2,0 x SO 204 L 400 flat orange 2,0 x SP 204 L 600 flat brown 2,0 x SB 204 L 800 flat blue 2,0 x SW 204 L 1000 flat white 2,0 x SR 204 L 1200 flat red 2,0 x

22 Ceramic Stones S... Ceramic stones Grain Shape Color a x b l SE 206 L 120 flat green 2,0 x SG 206 L 180 flat gold 2,0 x SL 206 L 300 flat light brown 2,0 x SO 206 L 400 flat orange 2,0 x SP 206 L 600 flat brown 2,0 x SB 206 L 800 flat blue 2,0 x SW 206 L 1000 flat white 2,0 x SR 206 L 1200 flat red 2,0 x SE 210 L 120 flat green 2,0 x SG 210 L 180 flat gold 2,0 x SL 210 L 300 flat light brown 2,0 x SO 210 L 400 flat orange 2,0 x SP 210 L 600 flat brown 2,0 x SB 210 L 800 flat blue 2,0 x SW 210 L 1000 flat white 2,0 x SR 210 L 1200 flat red 2,0 x SE 304 L 120 flat green 3,0 x SG 304 L 180 flat gold 3,0 x SL 304 L 300 flat light brown 3,0 x SO 304 L 400 flat orange 3,0 x SP 304 L 600 flat brown 3,0 x SB 304 L 800 flat blue 3,0 x SW 304 L 1000 flat white 3,0 x SR 304 L 1200 flat red 3,0 x SE 306 L 120 flat green 3,0 x SG 306 L 180 flat gold 3,0 x SL 306 L 300 flat light brown 3,0 x SO 306 L 400 flat orange 3,0 x SP 306 L 600 flat brown 3,0 x SB 306 L 800 flat blue 3,0 x SW 306 L 1000 flat white 3,0 x SR 306 L 1200 flat red 3,0 x

23 Ceramic Stones Ceramic stones S... Grain Shape Color a x b l SE 310 L 120 flat green 3,0 x SG 310 L 180 flat gold 3,0 x SL 310 L 300 flat light brown 3,0 x SO 310 L 400 flat orange 3,0 x SP 310 L 600 flat brown 3,0 x SB 310 L 800 flat blue 3,0 x SW 310 L 1000 flat white 3,0 x SR 310 L 1200 flat red 3,0 x SE D 3 B 120 round green 3,0 100 SG D 3 B 180 round gold 3,0 100 SL D 3 B 300 round light brown 3,0 100 SO D 3 B 400 round orange 3,0 100 SP D 3 B 600 round brown 3,0 100 SB D 3 B 800 round blue 3,0 100 SW D 3 B 1000 round white 3,0 100 SR D 3 B 1200 round red 3,0 100 Holder for ceramic stones MSH Mat.: Steel MSH

24 Ceramic Stones SSH... Holder for ceramic stones Mat.: plastic for ceramic stones Height Width Length SSH 1 0,8-3, SSH 2 0,8-3, SSH 4 0,8-3, SSH 6 0,8-3, SSH 10 0,8-3, SSH 20 Set: SSH 4, SSH 6, SSH 10 Info Super diamond stones Application Super diamond stones SDS are used for surface finishing of moulds. They are also excellently applicable for grinding and polishing of alloyed and non-alloyed tool steels, cast iron, various alloy metals, copper, aluminium, silicon, magnetic materials, stones, plastics, etc. Shape SDS stones are of either round or rectangular cross-section. Lengths: 50 mm, 100 mm Material SDS stones are made of a new composite material comprised of long fine ceramic fibres. Diamond grains in different layers are bonded in epoxy resin. Advantages excellent grinding performance long life highly stable properties nearly unbreakable (flexible) uniform surface finishing work easily profileable

25 Super Diamond Stones Super diamond stones SDS... l 3 b l a Grain Shape a x b l SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x SDS l flat 1,0 x Ø SDS 32 A 200 l round 3,0 50 SDS 34 A 400 l round 3,0 50 SDS 36 A 600 l round 3,0 50 SDS 32 B 200 l round 3,0 100 SDS 34 B 400 l round 3,0 100 SDS 36 B 600 l round 3, Deburring tools WF... Safe deburring of hard plastics, non ferrous metals and mould steels. Ceramic blade WF 620 WF 620 WF 1540 WF

26 Super Diamond Stones RU Dressing stone Mat. : SIC A = fine B = coarse Dimension quality grade A B Total length RU 1380 A 15 x RU 1380 B 15 x RU 1390 A 15 x RU 1390 B 15 x DA 73 Diamond true off strips Grain: D 64 Dimensions : 50 x 44 x 80 mm AZ 245 HA 7... Hand dressing diamonds Wheel-Ø a x b l Carat HA X ,0 HA X ,

27 Super Diamond Stones True off diamonds AD with cylindrical shank Shank-Ø Wheel-Ø Carat AD ,30 Ø 8 x ,30 AD ,50 Ø 8 x ,50 AD ,75 Ø 8 x ,75 Micro holder SSH-55 For delicate precision finishing Small and light (weight: 14 gr) Best suited for fine detail work Includes 1 set of super stones (SE054S, SL054S, SB054S) 5 SSH-55 Micro Finish precision deburring tool MF 400 Ideal for curved and complicated shapes Safe, ceramic knife without sharp edges Includes 2 blades and protective cap MFC3001 Also available: Spare ceramic blades set of 5 (MFC3001) MF

28 Crystal Fiber Stones JR... Crystal Fiber Stone Cristone Size TxWxL (ØDxL) #150 40µ #200 36µ #400 30µ #600 20µ #800 15µ # µ Tool holder 1x2x100 JR JR JR JR JR JR SSH2 1x4x100 JR JR JR JR JR JR SSH4 1x6x100 JR JR JR JR JR JR SSH6 1x10x100 JR JR JR JR JR JR SSH10 1x13x100 JR JR JR JR JR JR x50 JR JR JR JR JR JR x100 JR JR JR JR JR JR x50 JR JR JR JR JR JR x100 JR JR JR JR JR JR x0.3x100 JR JR JR JR JR JR SNH05 0.5x0.5x100 JR JR JR JR JR JR SNH07 0.7x0.7x100 JR JR JR JR JR JR SNH09 0.9x0.9x100 JR JR JR JR JR JR SNH13 SNH Mini Stone Holder SNH05 SNH07 SNH09 SNH13 SNH20 Description for 0.3mm square for 0.5mm square for 0.7mm square for 0.9mm square for 1.4mm square / 2mm round