Engineering Construction Fabrication Maintenance SHOP SURVEY

Transcription

1 Engineering Construction Fabrication Maintenance SHOP SURVEY

2 SECTION PAGE 1 KEY PERSONNEL 3 2 HISTORY 4 3 UNION AFFILIATIONS 4 4 PLANT AND OFFICE AREA 4 5 BUILDING BAY AND CRANES 4 6 SHOP EQUIPMENT 5 7 WELDING MACHINE DATA 5 8 WELDING PERSONNEL 6 9 FABRICATION RANGE 6 10 FABRICATION CAPACITY 6 11 MAJOR MATERIAL SOURCES 6 12 CODE QUALIFICATIONS 7 13 SHOP INSPECTION 7 14 MATERIALS FABRICATED 7 15 CONTROL OF MATERIALS 7 16 BLASTING AND PAINTING 8 17 SHIPPING FACILITIES 8 18 MANPOWER 8 19 SOFTWARE UTILIZED 8 2

3 SECTION 1 KEY PERSONNEL JOHN ROBERTS CEO/CHAIRMAN SEAN TERRELL PRESIDENT CINDY DUNN VICE PRESIDENT FINANCE KEVIN BRYAN VICE PRESIDENT SALES LOU ROBERTS VICE PRESIDENT ESTIMATING JON YUHAS CORPORATE SAFETY DIRECTOR RISK MANAGEMENT MICHAEL BOLING VICE PRESIDENT PIPE FABRICATION MARK RANDALL MANAGER ENG/EST PIPE FAB EDDIE GASBARRI PRODUCTION MANAGER PIPE HUNTER HALL PRODUCTION MANAGER CUSTOM FAB PATRICK RHODES TECHNICAL SERVICES MANAGER-CUSTOM FAB TOM KUCERA QUALITY ASSURANCE MANAGER 3

4 SECTION 2 HISTORY AND FINANCIAL FIRM ESTABLISHED 1977 PURCHASED BY ARGAN, INC 2015 BANKING BB&T DUNS NUMBER BONDING COMPANY AON RISK SOLUTIONS PREVIOUS THREE YEAR AVERAGE SALES $116,000,000 LAST FISCAL YEAR S ANNUAL SALES $150,000,000 SECTION 3 UNION AFFILIATION NONE SECTION 4 PLANT & OFFICE AREA LAND AREA SHOP 1 PRODUCTION SHOP 2 PRODUCTION BLAST AND PAINT ADMINISTRATION ENGINEERING & ESTIMATING PERSONNEL & TRAINING TOTAL UNDER ROOF 32 ACRES 62,500 SQ. FT. 82,000 SQ. FT. 8,100 SQ. FT. 7,900 SQ. FT. 7,900 SQ. FT. 3,800 SQ. FT. 172,200 SQ. FT. SECTION 5 BUILDING BAY & CRANES CAPACITY HEIGHT UNDER HOOK SHOP 1 HIGH BAY (2) 20 TONS 30 FEET SHOP 1 LOW BAY 5, 10, & 20 TONS 16 FEET SHOP 2 HIGH BAY 25 TONS & 5 TONS 30 FEET SHOP 2 LOW BAY 10 TONS 16 FEET MULTIPLE JIB CRANES THROUGHOUT BOTH SHOPS MOBILE CRANE 35 TONS FORKLIFTS UP TO 15 TONS MONORAIL SYSTEMS VARIOUS HAND HOISTS VARIOUS 4

5 SECTION 6 SHOP EQUIPMENT CUTTING NUMBER CAPACITY JET EDGE WATERJET 1 13 FEET WIDE X 21 FEET LONG X 12 THICK PLASMA X Unlimited Capacity BAND SAWS 2 13 X 18 PLASMA TABLE X 10 FEET X 40 FEET ROTARY PLASMA PIPE CUT-OFF 1 42 DIAMETER X 2 WALL X 60 FEET MISCELLANEOUS CUT-OFFS, NIBBLERS, ROTARY SHEARS, ETC. FORMING PRESS BREAK TONS X 12 FEET ROLL & BENDING PLATE ROLLS X 10 FEET STRUCTURAL BENDING ROLLS 2 R3 AND R6 IRONWORKER TONS MAUS ITALIA TUBE EXTRACTING AND ROLLING UP TO 3 DIAMETER TUBE BENDING UP TO 1 DIAMETER MACHINING INTIMIDATOR QUICKMILL X X 30 VERTICAL BORING MILL 1 65 SWING CNC MACHINING CENTER 2 39 X 60 TABLE ENGINE LATH 1 21 X 80 BED SINGLE END PUNCH TONS RADIAL ARM DRILL PRESS 1 60 SECTION 7 WELDING MACHINE DATA WELDING MACHINES: 150 UNITS IN EXCELLENT CONDITION UP TO 1000 AMPS 5 SHIELDED METAL ARC 85 GAS METAL ARC 56 GAS TUNGSTEN ARC 4 SUB ARC 50 WELDING POSITIONERS UP TO 25,000# ARC MACHINE P6 TUBE TO TUBESHEET WELDER 2 AUTOMATIC ORBITAL GTAW WELDERS 10 MANIPULATORS AND LARGE VARIETY OF POWERED TURNING ROLLS 5

6 SECTION 8 WELDING PERSONNEL 275 WELDERS AND WELDING OPERATORS QUALIFIED TO ASME SECTION IX 500 WELDING PROCEDURES QUALIFIED TO ASME SECTION IX IN STAINLESS STEEL, ALUMINUM, CARBON STEEL, HASTELLOYS, TITANIUM, MONEL, INCONELS, INCOLLOY, CHROME MOLY ALLOYS (P11, P22, P91), PROCESSES USED: AUTOMATIC & MANUAL GTAW, GMAW, SAW, SMAW, FCAW ALL WELDERS ARE QUALIFIED TO ASME SECTION IX SECTION 9 FABRICATION RANGE LENGTH: DIAMETER: PLATE THICKNESS: 175 FEET* 17 FEET* MAXIMUM *Based on shipping limitations. We can produce larger tank components and modules for field assembly by Roberts or others. PIPE RANGE LENGTH: 60 FEET DIAMETER: 1/2 thru 120 PIPE THICKNESS: MAXIMUM SECTION 10 FABRICATION CAPACITIES PER MONTH 300 TONS PIPE FABRICATION 400 TONS TANKS AND VESSELS VARIOUS OTHER CUSTOM FABRICATION SECTION 11 MAJOR MATERIAL SOURCES ATI/ALLEGHENY LUDLUM NORTH AMERICAN STAINLESS OUTOKUMPU NUCOR THYSSEN KRUPP SPECIAL METALS CORPORATION HAYNES ALLOYS ARCELOR MITTAL ALL MAJOR PLATE, PIPE AND FITTING MANUFACTURERS ROLLED ALLOYS PHOENIX CHATHAM STEEL 6

7 SECTION 12 CODE QUALIFICATIONS AND OTHER CERTIFICATIONS ASME B&PV CODE STAMPS U & S AWS D1.1 ASME NATIONAL BOARD CODE R TEMA B, C, R API 620, 650, 653 AWWA ANSI B31.1 & B31.3 ABS AUTHORIZED INSPECTION AGENCY: Hartford Steam Boiler Inspection & Insurance Company SECTION 13 SHOP INSPECTION CAPABILITIES SHOP INSPECTORS ARE AN INDEPENDENT GROUP REPORTING TO THE MANAGER OF QUALITY ASSURANCE RADIOGRAPHY (IRIDIUM & COBALT) HYDROSTATIC UP TO 10,000 PSI PNEUMATIC ULTRASONIC MAG PARTICLE SECTION 14 MATERIALS FABRICATED DYE PENETRANT FERRITE DETECTION MICRO ETCHING ZYGLO POSITIVE MATERIAL IDENTIFICATION STAINLESS STEELS (300 SERIES, 400 SERIES, 904L, DUPLEX & SUPER-DUPLEX, ZECOR*) NICKEL & NICKEL ALLOYS (INCONELS*, HASTELLOYS*, INCOLOY*, MONEL*) TITANIUM (GRADE 2, GRADE 7) 6 MOLY GRADES (AL-6XN*, 254-SMo*, 25-6Mo*, 20Mo-6*) CHROME MOLY ALLOYS (P11, P22, P91) CARBON STEELS INCLUDING LOW TEMP GRADES *Hastelloy is a registered trademark of Haynes International, Inc. *Inconel, Incoloy, Monel, & 25-6Mo are registered trademarks of Special Metals Corporation *AL-6XN is a registered trademark of Allegheny Ludlum *254-SMo is a registered trademark of Outokumpu *20Mo-6 is a registered trademark of Carpenter Technology Corporation *Zecor is a registered trademark of MECS SECTION 15 CONTROL OF MATERIALS All materials used in fabrication are permanently identified on each piece with heat number, manufacturer, and/or other control numbers. The Inspection Department will verify these numbers throughout fabrication. 7

8 SECTION 16 BLASTING AND PAINTING 8100 SQ. FT. FACILITY 25 FEET X 25 FEET X 55 FEET BLASTING ROOM WITH MEDIA RECOVERY 25 FEET X 25 FEET X 55 FEET CLIMATE CONTROLLED COATINGS BOOTH SECTION 17 SHIPPING FACILITIES RAILROAD CSX, Norfolk Southern TRUCKING Roberts Company Trucks Overnight Fed Ex Roadway Yellow Freight Southeastern Barnhart Landstar Others NEAREST PORTS Morehead City, NC (78 Miles) Wilmington, NC (112 Miles) Norfolk, VA (132 Miles) AIR Pitt Greenville Airport (PVG) SECTION 18 MANPOWER OFFICE Management 6 Sales 6 Graduate Engineers 5 Estimating & Drafting 9 Other 15 TOTAL: 41 SHOP Production 134 Quality Control 8 Plant Engineering 3 Safety 2 TOTAL: 147 SECTION 19 SOFTWARE UTILIZED AUTOCAD 2016 MECHANICAL ASPEN THERMAL DESIGN PRIMAVERA P6 MICROSOFT PROJECT COMPRESS BUILD 7710 DESIGN PRONEST ACORN PIPE SYSTEMS ISO-EXPRESS FASTPIPE ESTIMATING SYSTEMS VIEWPOINT V6 DATA MANAGEMENT VESSEL DRAFTER PLATE-N-SHEET MASTERCAM MATHCAD 8