Hardmetals progressive die materials

Transcription

1 Tel: Fax: P.C:4125 Hardmetals progressive die materials Materials properties and their scope of applications Co % Hardness HRA Density g/cm 3 Transverse Rupture Strength MPa Youngˊs modulus GPa Coefficient of thermal expansion 1-6 / MD MD MD MD35A MD MD4A MD45A MD Applications Suitable for stamping and cutting thin copper and aluminum sheets of thickness less than.2 mm Suitable for stamping and cutting copper and aluminum and steel sheets Suitable for stamping and cutting copper and aluminum sheets Suitable for stamping and cutting Q195, SPCC and cold rolled steel sheets Suitable for stamping and cutting EI, SPCC and other sheets Suitable for stamping and cutting Q195, SPCC and cold rolled steel sheets Suitable for stamping and cutting silicon steel and cold rolled steel sheets Suitable for stamping and cutting silicon steel and die punch Note: Data reported in the table are averaged values which maybe under change without notice comparison of Boyun Foreign s Dongfang Ceratizit Kennametal Everloy Fujilloy Sanalloy MD1 TSM3 CD636 KD1 TF12 MD15 TSF F1 MD2 TSM4 K3133 KD2 F2 FD25 MD36 MG3 CD-65 Z1 FD15 MD35A MD4A CF-H4S CD-4 WD2 D5 RD5 MD45A GC3 CD-5 D6 RE65 MD55 GC37 K91 G6 RE75

2 Tel: Fax: P.C:4125 Specifications Tolerance Length Thickness 1.5~5. >5.~1 >1~3 >3~5 >5~7 15* * * * * * * * Pre-deformed products Round piece with holes Sintered screw hole Screw hole Max length (mm) M4 12 M5 15 M6 2 M8 25 M1 3 M12 4 Square piece with holes Curvature piece

3 Tel: Fax: P.C:4125 Hardmetals rods Materials properties and their scope of applications Co % Hardness HRA Density g/cm 3 Transverse Rupture Strength MPa Youngˊs modulus GPa Coefficient of thermal expansion 1-6 / ST1F ST11F ST12F ST2F ST25F Applications Suitable for copper and aluminum alloys, PCB, glass fiber reinforced composites, braking materials, graphite etc. Suitable for aluminum alloys, steels, cast iron, braking materials etc. Suitable for stainless steels, quenched steels (hardness>hrc6), glass fiber reinforced composites and high-speed dry cutting tools Suitable for gray cast iron, cast iron, steel, etc. Suitable for high-temperature alloys, stainless steels, titanium, quenched steels, taps, etc. Note: Data reported in the table are averaged values which maybe under change without notice comparison of Boyun Dongfang Foreign grades Sandvik Kennametal KF Ceratizit ST1F H6F THM-F K6UF MG12 ST11F K2F TSM2 ST12F K55SF TSF22 ST2F H1F 221 K4UF TSM33 ST25F H12FF 2612 K44UF TSF44

4 Tel: Fax: P.C:4125 Specifications Fixed length rod Diameter Length Fixed length rod Diameter Length Type Size Deviation Size Deviation Type Size Deviation Size Deviation BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ BM ~ Fixed length rod Diameter Length Fixed length rod Diameter Length Type Size Deviation L+8. Type Size Deviation L+8. BM ~.4 33 BM ~.4 33 BM ~.4 33 BM ~.4 33 BM ~.4 33 BM ~.4 33 BM ~.4 33 BM ~.4 33 BM ~.5 33 BM ~.5 33 BM ~.5 33 BM ~.5 33 BM ~.6 33 BM ~.6 33 BM ~.6 33 BM ~.6 33 BM ~.6 33 BM ~.6 33 BM ~.6 33 BM ~.7 33 BM ~.7 33 BM ~.7 33 BM ~.7 33 BM ~.7 33 BM ~.7 33 BM ~.7 33 BM ~.7 33 BM ~.8 33 BM ~.8 33 BM ~.8 33 BM ~.8 33 BM ~.8 33 BM ~.8 33 BM ~.8 33

5 Tel: Fax: P.C:4125 Materials for cold punching molds Materials properties and their scope of applications Co % Hardness HRA Density g/cm 3 Transverse Rupture Strength MPa Youngˊs modulus GPa Impact toughness J/cm 2 MD46A MD5A Applications Suitable for mold of high wear resistance with small reduction in diameter Suitable for mold to process stainless steel of small deformation MD6A Suitable for molds to make straight rod, screws, nuts etc. MD62A Suitable for heavy loads head molds MD65A Suitable for heavy loads straight rod molds MD7A Suitable for heavy loads nut molds Note: Data reported in the table are averaged values which maybe under change without notice comparison of Boyun Dongfang Ceratizit Kennametal Foreign grades General Carbide CB Carbide Everloy Sanalloy MD46A GC4 CD-5 GC315 VA7 VA6 MD5A GC37 K91 GC32 ST7 G6 RE75 MD6A GC6 CD-6 VA8 G7 VA8 MD62A GC65 RV86 MD65A GC55 K9 GC325 VA9 G8 RE85 MD7A GC7 CD-7 VA95 VA9

6 Tel: Fax: P.C:4125 Specifications Outside diameter Height 18 >18~3 >3~5 >5~8 >8 Deviation Φ >Φ18~ >Φ3~ >Φ5~ Inner diameter Φ5 >Φ5~1 >Φ1~2 >Φ2~35 Height 18 >18~3 >3~5 >5~8 > Deviation Outer diameter Height Φ18 >Φ18~3 >Φ3~5 >Φ5~8 Deviation >18~3 >3~ >5~ >8 +4.% +.6

7 Tel: Fax: P.C:4125 Hardmetals strips and deformation tools Materials properties and their scope of applications Co % Hardness HRA Density g/cm 3 Transverse Rupture Strength MPa Youngˊs modulus GPa Coefficient of thermal expansion 1-6 / ST5B ST1B ST1C ST3F ST5F ST1F ST11F ST12F ST15F Applications Suitable to process solid wood, MDF, gray cast iron, nonferrous materials, etc Of comprehensive performance, suitable to process wood, MDF, particle board, gray cast iron, nonferrous materials etc. Suitable to process solid wood, MDF, gray cast iron, nonferrous materials etc. Ultra-fine grained, of good corrosion resistance and high wear resistance, suitable as tools for cutting wood and bamboo (in corrosive environments) and braking materials etc. Ultra-fine grained, of high hardness and wear resistance, suitable as tools for cutting wood and bamboo. Ultra-fine grained, suitable for making simple woodworking tools and to process copper alloys, PCB, glass fiber reinforced composites, braking materials, graphite, etc. Ultra-fine grained, suitable for processing hardwood, MDF, particleboard and bamboo as well as aluminum alloys, steels, cast irons, braking materials, etc. Ultra-fine grained, suitable for processing particle board, stainless steel, steels (hardness>hrc6), glass fiber reinforced composites and high-speed dry cutting tools for metals. Ultra-fine grained, suitable for processing hardwood, MDF, particleboard, bamboo and fiber-reinforced composites etc. Note: Data reported in the table are averaged values which maybe under change without notice

8 Tel: Fax: P.C:4125 comparison of Boyun Dongfang Sandvik Ceratizit Kennametal Foreign grades General Carbide CB Carbide Fujilloy ST5B CS1 HC2 K96 GC26 KG2 D2 ST1B HC25 ST1C DK2 ST1F ST5F H6F MG12 CD-63 GC5 WF3 F8 ST11F ST12F TSM2 TSF22 ST15F H1F MG18 CD636 GC1CR WF15 F1 Specifications Length Thickness Width

9 Tel: Fax: P.C:4125 Hardmetals drawing molds Materials properties and their scope of applications Co % Hardness HRA Density g/cm 3 Grain size μm Transverse Rupture Strength MPa Youngˊs modulus GPa ST6F ST19F Applications Of good corrosion resistance in acidic lubrication, suitable to produce steel, tungsten, molybdenum at high drawing speed and nonferrous wires of sharp surface and less than 1.5mm in diameter Suitable to produce steel, tungsten, molybdenum at high drawing speed and nonferrous wires and tubes of sharp surface and diameter ranged in 1.5~15mm in Note: Data reported in the table are averaged values which maybe under change without notice Code Definition D A Code for type Height, 13mm Inner diameter, 2.8mm Outer diameter, 16mm Classification of product

10 Tel: Fax: P.C:4125 Specifications Type A Type B a ±2 c ±1 C ±1 R R H +1. h2 h +.3 h1 h +.3 H +1 6 ±4 D±.3 d -.3 h1 d ±4 D±.3 Dimensions Parameters D d H h h 1 h 2 R a c D161113A D161413A D161813A D16213A D162313A D162613A D162813A D28722B D2882B D2892B D2812B D341123B

11 Tel: Fax: P.C:4125 Compaction Molds Materials properties and their scope of applications Co % Hardness HRA Density g/cm 3 Transverse Rupture Strength MPa Youngˊs modulus GPa Coefficient of thermal expansion 1-6 / ST5B ST15B ST1F MD MD MD4A MD45A MD5A Applications Suitable for simple shaped molds with good wear resistance Suitable for soft magnetic materials, iron and copper powders processing Ultra-fine grained, suitable for hard magnetic materials processing Ultra-fine grained, of good abrasion resistance and high strength, suitable for soft magnetic materials, iron and copper powders processing Ultra-fine grained, suitable for complicated molds of high wear resistance Suitable for complicated molds Suitable for complicated molds Suitable for high loading and complicated molds Note: Data reported in the table are averaged values which maybe under change without notice

12 Tel: Fax: P.C:4125 comparison of Boyun Dongfang Ceratizit Kennametal General Carbide Foreign grades CB Carbide Everloy Fujilloy Sanalloy ST5B HC2 K96 GC26 KG2 D2 ST15B H3S CD35 GC29 KG3 G4 D4 ST1F H6F CD-63 GC5 F8 MD1 TSM3 CD636 GC1 WF15 KD1 F1 MD2 TSM4 K3133 WF3 KD2 F2 FD25 MD4A CF-H4S CD-4 KG5 WD2 D5 RD5 MD45A GC3 CD-5 ST6 D6 RE65 MD5A GC37 K91 GC32 ST7 G6 RE75 Specifications Outside diameter 25 >25~4 >45~7 >7~11 >11~16 >16 Height 3 >3~65 >65~11 >11~16 > Deviation % +2.2% Inner diameter 1 >1~2 >2~35 >35~55 >55~85 >85 Deviation %