EDM Blanks About US. CB CERATIZIT is your partner to grow. The leading manufacturer of hard-metal products and solutions in Asia.

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1 EDM Blanks EN

2 02 EDM Blanks About US CB CERATIZIT is the most competent and competitive supplier of carbide hard material in Asia. The company is headquartered from Taipei, Taiwan and operates from Xiamen, China. CB CERATIZIT has the ability to offer global production with localized service to our customers. We are the specialist for wear protection and cutting tools solutions: covering electronics, mould and die making, automotive, mining and construction industries. CB CERATIZIT is your partner to grow. The leading manufacturer of hard-metal products and solutions in Asia. CERATIZIT CERATIZIT Group looks back on a history of almost 90 years. The Group came into existence in 2002 when the two carbide manufactures CERAMETAL and PLANSEE TIZIT were merged. CERAMETAL was founded in 1931 in Luxemburg, PLANSEE TIZIT was founded in 1921 in Austria. After the merger, CEARTIZIT Group increased the international expansion with the opening of sales offices worldwide. CB CARBIDE CB Carbide was founded in Taiwan by Mr.&Mrs. Liao in 1973 as a trading company. With the aspiration to provide faster delivery and value to its customers in 1978 the first carbide plant was established in Tamshui, Taiwan. To further achieve vertical integration of raw material supply the company ventured into China to establish its first China plant in 1999.

3 EDM Blanks Contents 03 Contents About Us...02 Cemented carbide properties...04 Cemented carbide application...05 NF Series non-standard materiel CB-CERATIZIT EDM Blanks Contact...15

4 04 EDM Blanks Grades - Composition And Properties Grade ISO Code WC + Other (±0.5%) Co (±0.5%) Grain Size Density (g/cm 3 )±0.1 Hardness (HRA)±0.5 Hardness (HV30) TRS (kgf/mm 2 ) Microstructure Ultrafine Submicron Submicron Submicron Submicron Fine Medium Medium Medium Medium Medium Medium Classification of tungsten carbide grain size Tungsten carbide grain size (μm) Classification Ultrafine Submicron Fine Medium Coarse

5 EDM Blanks Area Of Application 05 Ultrafine grades Lead frame punch Submicron grades Semi-conductor punch and die Semi-conductor punch and die High speed, lead frame and semi-conductor punches High speed, lead frame and semi-conductor punches Fine grain grades Hardware and motor core silicon steel lamination Hardware and motor core silicon steel lamination Hardware and motor core silicon steel lamination Medium grades Hardware and motor core silicon steel lamination Punch and die for Electronics IC and connectors Punch and die for Electronics IC and connectors Hardware and motor core silicon steel lamination

6 06 EDM Blanks NF Series CORROSION FREE GRADE In order to solve the corrosion problem of cemented carbide in WEDM and EDM process, CB CERATIZIT collaborated with branded WEDM machine manufacturers to created the new corrosion resistant carbide grades NF series. The new NF series corrosion resistance grades not only can slow down the cobalt depletion rate by a factor of 80, it can also increase the stability of cemented carbide during the WEDM and EDM process. Thus it can greatly improves the tool life of the punch and die which is most widely used in blanking and lamination industry. The NF corrosion resistance grade has the below advantages: 1.) Suitable in more extreme water medium condition during the WEDM process, thus help to save water filtration cost. 2.) Can help to sustain a more stable environment for machining, thus help to guarantee the tolerance. 3.) Maintain a good surface quality after machining. Avoid serious wear in tool usage cause by deterioration of tool s surface quality correlated to corrosion. Corrosion speed Current density [ μa\cm 2 ], , , ,00 0,00 0,00 0, ,00001 Standard NF grades Potential[mV] Reduced by factor 80 Reduced tendency towards corrosion Co containing chromium-oxide layer Co-binder with dissolved chromium and rhenium WC WC Normal series shows 10 um thick layer of corrosion after WEDM. (x0) NF Series do not show any trace of corrosion CORROSION FREE Grade Co (±0.5%) Grain Size (μm) Density (g/cm 3 )±0.1 Hardness (HRA) ±0.5 TRS (Kgf/mm²) Original CBCT non corrosion grade NFS ~ ± ± WF30 NFM ~ ± ± KG4 NFM ~ ± ± KG4 NFM ~ ± ± KG5

7 T (mm) Tol (mm) W(mm) Tol(mm) Tol (mm) L(mm) T (mm) Tol (mm) W(mm) Tol (mm) Tol(mm) L (mm) 07 EDM Blanks

8 T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) 08 EDM Blanks

9 T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) 09 EDM Blanks

10 T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) EDM Blanks

11 T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) 11 EDM Blanks

12 T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) L(mm) L(mm) T(mm) Tol(mm) W(mm) Tol(mm) Tol(mm) 12 EDM Blanks

13 EDM Blanks 13

14 14 EDM Blanks CB-CERATIZIT EDM Blanks

15 EDM Blanks Contact CB-CERATIZIT (Taiwan) Group Head Office ADD: 3F., NO. 217, Sec.2, New Taipei Blvd., Hsin Chuang Dist., New Taipei City 24250, Taiwan TEL: 春保森拉天時15

16 China Korea Japan Taiwan Thailand Vietnam Philippines Singapore Malaysia Indonesia Australia We reserve the right to make technical changes for improvement of the product / 03 (EN)