NORTH AMERICA ONLY ROUND CLAMP BAR FOR DIE FASTENING

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Aubrey Thornton
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1 PRINTED COPY IS UNCONTROLLED NORTH AMERICA ONLY ROUND CLAMP BAR FOR DIE FASTENING NEXT PAGE --> ROUND CLAMP BAR WDX EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. O/90 O/ MATERIAL SPECIFICATIONS AISI-1018 CARBURIZE AND HARDEN RC FOR APPLICATION SEE W-DX15-50M PAGES 82 & 83 JAN

2 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY METRIC SPRING WASHER FOR INTERNAL DIE USE NEXT PAGE --> "A" DIA. HOLE DEFORMATION OF HOLE IS PERMISSABLE AFTER FORMING. HOLE LOCATION MAY VARY TO SUIT ALLOWABLE MILL WIDTH TOLERANCE. B PIERCE & FORM OPERATION IN SAME DIRECTION 1.5 B 2 B B 2 MATERIAL SPECIFICATIONS S.A.E OR 9260 HT. TR. D2 RC SURFACE TO BE FREE OF SEAMS 8 SPRING WASHER FORD NUMBER WDX A 26 B 57 WDX HEAT TREAT NOTE: DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH INDIVIDUAL THICKNESS OR TYPE OF WASHER. WHENEVER WASHERS ARE STACKED FOR TEMPERING, THE DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH 10 mm OF THE HEIGHT OF THE STACK. 2 JUNE 1992

4 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY CLAMP PLATE FOR SCHULER CROSS BAR TRANSFER PRESS NEXT PAGE --> O/ 11 2 HOLES FOR APPLICATION SEE W-DX15-50M, PAGE 71. CLAMP PLATE WDX MATERIAL: AISI-4140 HEAT TREATMENT: HARDEN Rc MAY 1994

8 <-- PREVIOUS PAGE NORTH AMERICA ONLY INCH SPRING WASHER AND CLAMP BAR FOR PRESS FASTENING (DIMENSIONS IN INCHES) PRINTED COPY IS UNCONTROLLED 1.06 DIA. HOLE DEFORMATION OF HOLE IS PERMISSIBLE AFTER FORMING. HOLE LOCATION MAY VARY TO SUIT ALLOWABLE MILL WIDTH TOLERANCE. NEXT PAGE --> 3.0 PIERCE & FORM OPERATION IN SAME DIRECTION MATERIAL SPECIFICATIONS S.A.E OR 9260 HT. TR. D2 RC SURFACE TO BE FREE OF SEAMS.40 HEAT TREAT NOTE: SPRING WASHER WDX FOR APPLICATION SEE W-DX15-50M PAGES 81 THRU 84. DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH INDIVIDUAL THICKNESS OR TYPE OF WASHER. WHENEVER WASHERS ARE STACKED FOR TEMPERING, THE DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH 3/8 INCH OF THE HEIGHT OF THE STACK. FOR PRESS FASTENING IN INCHES o FOR APPLICATION SEE W-DX15-50M PAGES 81, 83 & CLAMP BAR WDX MATERIAL SPECIFICATIONS AISI-1020 HT. TR. "O" RC EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. MAY

9 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY EZ CLAMP (DIMENSIONS IN INCHES) NEXT PAGE --> THE FOLLOWING NOTE MUST BE PERMANENTLY MARKED ON THE TOP OF THE CLAMP: "ONLY TO BE USED ON LOWER DIES ON PRESS LINES WITH CENTER-LINE LOCATING PINS." MATERIAL SPECIFICATION: 4150 HEAT TREATED RC CLAMP MUST BE ZINC PLATED PER WSD-M1P85-A2 PLUS YELLOW CHROMATE TO WSB-M10P10-A3 FORD SPECIFICATIONS /8" AISI-1018 ROD HANDLE WELD SIDES TO ATTACH o R SHARP CORNER OR 0.09R TYP VLIER PIN H60N (1/2"-13 THREADS) PLANT TO FURNISH FORD PART NUMBER: WDX MANUFACTURED BY: JOLICO INDUSTRIES (810) APRIL 1999

12 <-- PREVIOUS PAGE NORTH AMERICA ONLY LOCATING PIN PRINTED COPY IS UNCONTROLLED NEXT PAGE --> LOCATING PIN FOR LOCATING DRAW PUNCH TO INNER RAM ADAPTOR PLATE AND LOWER SUB-DIE TO PARENT SHOE & PUNCH SHOE TO RAM ADAPTOR PLATE FOR TRANSFER PRESSES. M24 X 3.0 THD. RELIEF R 2 O/ o BREAK SHARP CORNERS R 6 2 PLACES MATERIAL SPECIFICATION 1144 FATIGUE PROOF O/ LOCATING PIN FORD NO. WDX NOTE: LOCATING PIN TO BE FURNISHED AS PART OF ADAPTOR PLATE AND AS PART OF PARENT DIE. FOR APPLICATION SEE WDX15-50M PAGES 14 & 36. SEPT

13 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY LOCATING PIN PIN FOR LOCATING PUNCH TO RAM ADAPTOR PLATE FOR TRANSFER PRESSES NEXT PAGE --> THREADS TO BE SOFT AFTER HEAT TREAT 1 3/4-5 THD. (IN.) REGULAR NUT 1 3/4-5 THD. (IN.) 76 LOCK WASHER 1 3/4 I.D. (IN.) 280 O/ REF R X 30 o CHAMFER 8 O/ MATERIAL SPECIFICATION AISI-4130 OR 4140 HEAT TREAT: EA CORE HARDNESS RC CASE HARDNESS RC CASE DEPTH LOCATING PIN FORD NO. WDX LOCATING PIN FURNISHED AS PART OF ADAPTOR PLATE 14 DEC. 1997

16 <-- PREVIOUS PAGE PRINTED COPY IS UNCONTROLLED NORTH AMERICA ONLY STANDARD CENTER KEY AND CENTER KEY GUIDE NEXT PAGE --> 25 FOR M16 SOC.HD. CAP SCR. (2) HOLES 250 A CONSTRUCTION SOURCE TO PROVIDE CENTER KEY X 45 o o CENTER KEY WDX AISI 1018 CDMS 3 X 45 o PLANT TO FURNISH FOR APPLICATION SEE W-DX15-52M PAGE 8. 3 X 45 o CENTER KEY GUIDE WDX AISI 1018 CDMS EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. DEC

17 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY STOP BLOCK FOR ASSEMBLY DIES STAMPING PLANT TO FURNISH NEXT PAGE --> G F 63 FOR M20 SOC. HD. CAP SCR. (2) HOLES FOR IN. SLOT SIZES FOR 1-1/16" SLOT FOR 1.302" SLOT A B C D E F G FORD NO. WXD WDX E D R TYP. 95 C B B A A FOR APPLICATION SEE WDX15-52M PAGE 7 EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. 20 DEC. 1997

18 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY STANDARD PUNCH AND DIE RISERS FOUNDRY NOTE: o BOLT SURFACES MUST BE MAINTAINED PARALLEL WITHIN AS CAST. FOUNDRY TO SNAG GRIND BOLT FASTENING SURFACES TO REMOVE RAT TAILS OR OTHER PROJECTION WHEN NECESSARY TO ASSURE FIRM SEAT FOR WDX WASHERS. NEXT PAGE --> Z R 18 VIEW "Z" TYP 304 TYP 152 TYP 75 TYP 230 TYP 150 TYP 45 TYP 300 TYP BRINELL THIS SURFACE 30 TYP A H TYP ORDERING EXAMPLE: WDX LENGTH HEIGHT PAGE SECTION NUMBER NOTE: FOUNDRY TO CAST FORD NUMBER 25mm HIGH ON ALL FOUR SIDES. DIMENSIONS FOR LOCATING FASTENING SLOTS TO BE WITHIN + - 3mm. FORD NUMBER WDX WDX WDX WDX WDX WDX A LENGTH MATERIAL SPECIFICATION: SAE-J431/G2500 CAST IRON BRINELL H SECT A-A WT LBS JUNE

19 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY STANDARD PUNCH AND DIE RISERS NEXT PAGE --> FOUNDRY NOTE: BOLT SURFACES MUST BE MAINTAINED PARALLEL WITHIN + o -2 AS CAST. FOUNDRY TO SNAG GRIND BOLT FASTENING SURFACES TO REMOVE RAT TAILS OR OTHER PROJECTION WHEN NECESSARY TO ASSURE FIRM SEAT FOR WDX WASHERS Z VIEW "Z" R TYP 300 TYP TYP 75 TYP 230 TYP 150 TYP 45 TYP 304 TYP BRINELL THIS SURFACE B H TYP 30 TYP B SECT. B-B NOTE: FOUNDRY TO CAST FORD NUMBER 25mm HIGH ON ALL FOUR SIDES. DIMENSIONS FOR LOCATING FASTENING SLOTS TO BE WITHIN + - 3mm. FORD NUMBER WDX WDX WDX WDX WDX WDX H LENGTH WT LBS MATERIAL SPECIFICATION: SAE-J431/G2500 CAST IRON BRINELL JUNE 1993

20 <-- PREVIOUS PAGE 30 NORTH AMERICA ONLY STANDARD PUNCH AND DIE RISERS R 25 PRINTED COPY IS UNCONTROLLED NEXT PAGE --> FOUNDRY NOTE: REFER TO PAGES 25 AND 26 FOR BOLT SURFACE CASTING TOLERANCES TYPICAL END VIEW R 18 BRINELL THIS SURFACE 30 NOTE: DIMENSIONS FOR LOCATING FASTENING SLOTS TO HELD WITHIN + -3mm. H H/2 65 CORE FORD NUMBER WDX WDX WDX WDX WDX WDX NOTE: FOUNDRY TO CAST FORD NUMBER 25mm HIGH ON ALL FOUR SIDES. DIE RISERS 580 LONG H WT. LBS CORE 30 DIE RISER 890 LONG FORD NUMBER WDX WDX WDX WDX WDX WDX H WT. LBS MATERIAL SPECIFICATION: SAE-J431/G2500 CAST IRON BRINELL H R CORE CORE 30 H/2 JUNE

21 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY STANDARD PUNCH AND DIE RISERS NEXT PAGE --> SYMMETRICAL ABOUT THE CENTER LINE BRINELL THIS SURFACE R TYPICAL END VIEW H H/2 MATERIAL SPECIFICATION SAE-J431/G2500 CAST IRON BRINELL NOTE: DIMENSIONS FOR LOCATING FASTENING SLOTS TO HELD WITHIN + -3mm CORE DIE RISER 1190 LONG FORD NUMBER WDX WDX WDX WDX WDX WDX H WT. LBS CORE BRINELL THIS SURFACE SYMMETRICAL ABOUT THE CENTER LINE 150 H H/2 190 CORE NOTE: FOUNDRY TO CAST FORD NUMBER 25mm HIGH ON ALL SIDES. FOUNDRY NOTE: REFER TO PAGES 25 AND 26 FOR BOLT SURFACE CASTING TOLERANCES. 750 DIE RISER 1500 LONG FORD NUMBER WDX WDX WDX WDX WDX WDX H WT. LBS CORE 28 JAN. 1994

22 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NORTH AMERICA ONLY STANDARD PUNCH AND DIE RISERS NEXT PAGE --> R 25 TYPICAL END VIEW H H/2 SYMMETRICAL ABOUT THE CENTER LINE BRINELL THIS SURFACE R NOTE: DIMENSIONS FOR LOCATING FASTENING SLOTS TO HELD WITHIN + - 3mm CORE 30 DIE RISER 1800 LONG FORD NUMBER WDX WDX WDX WDX WDX WDX H WT. LBS CORE SYMMETRICAL ABOUT THE CENTER LINE BRINELL THIS SURFACE R H H/2 190 CORE CORE 50 MATERIAL SPECIFICATION SAE-J431/G2500 CAST IRON BRINELL NOTE: FOUNDRY TO CAST FORD NUMBER 25mm HIGH ON ALL FOUR SIDES. FOUNDRY NOTE: REFER TO PAGES 25 AND 26 FOR BOLT SURFACE CASTING TOLERANCES. DIE RISER 2110 LONG FORD NUMBER WDX WDX WDX WDX WDX WDX H WT. LBS JUNE

23 PRINTED COPY IS UNCONTROLLED <-- PREVIOUS PAGE NEXT PAGE --> NORTH AMERICA ONLY FABRICATED RISERS FOR M16 SOC. HD. SCR. (4) HOLES DRILL (2) HOLE 60 FOR M10 SOC. HD. SCR. (6) PLACES _ REF _ 152 PART NUMBER "L" WDX WDX WDX WDX WDX WDX WDX WDX "L" +.1 _ EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. // 0.02 TUBING I.D. X 127 O.D. WELD SECURELY ALL AROUND ALL WELDS TO BE DONE BY AUTOMATIC WELDER. STRESS RELIEVE ALL RISERS. MATERIAL SPECIFICATIONS AISI-1018-CDMS & STEEL TUBING NOTE: DO NOT USE BETWEEN PUNCH SHOE AND ATTACHING PLATE TO PRESS UNLESS USED IN CONJUNCTION WITH STANDARD CAST RISERS. USE A MINIMUM OF TWO STANDARD CAST RISERS IN CONJUNCTION WITH FABRICATED RISERS ON ALL LOWER BUILD UPS. 30 JAN. 2001

48 0 NORTH AMERICA ONLY INNER RAM ADAPTOR PLATES FOR DOUBLE AND TRIPLE ACTION PRESSES SEE PAGES 66 & 67 IF LARGER SIZE PLATE IS REQUIRED FOR PRESS 52D-1 0 SYMM. ABOUT BOTH C'S 600 ±1.0 M24 X 3.0 X 60 DEEP (2) HOLES FOR LOCATING PINS LOCATING PIN SEE PAGE 13 PLATE NO. WDX WT. 6,800 LBS O.A O.A. MUST BE PARALLEL WITHIN CABLE LIFT LUG 12.0 INCHES 30.0 INCHES AIR CLAMP SLOT MATERIAL AISI-1020 M24 X 3.0 X 60 DEEP TAPPED HOLES NOTE: TAPPED FASTENING HOLES ARE TO BE ADDED AS REQUIRED BY DESIGN OF UPPER DRAW PUNCH. TAPPED HOLE PATTERN MUST CONFORM TO W-DX15-50M, PAGE 42. NOTE: RADII SHOWN AT CABLE LUG AREAS ARE MINIMUM AND ARE REQUIRED TO PREVENT DAMAGE TO CRANE CABLES. BOTTOM OF PLATE R 12 TYP. R 25 R 25 R 12 R 25 A R 6 (2) R A 30 R 25 R X 45 CHAMFER SECTION A-A R ±1.0 TYPICAL DIMENSIONS FOR AIR CLAMP SLOT & CABLE LIFT LUG. FEB