Blackburn Compression Connectors. Featuring the Color-Keyed System. In this section... Blackburn System

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1 In this section... Blackburn Compression Connectors Featuring the Color-Keyed System Blackburn Compression Connectors Featuring the Color-Keyed System Overview...F-2 F-9 Compression Connectors for Copper Conductor...F-0 F-42 C-Tap Connectors for Copper Conductor...F-4 F-44 Copper H-Tap Connectors for Copper Conductor...F-4 F-46 luminum H-Tap Connectors... F-47 Interlocking Insulating Covers for Compression Taps...F-48 F-0 Wire Joints for Copper Conductor... F- Cast Copper Bus Taps for Copper Conductor... F-2 Motor Pigtail Connectors...F- F-7 KUBE Connectors...F-8 F-60 Copper isconnects... F-6 Connector Kits... F-62 Joint Compound... F-6 Connectors for luminum/copper Code Conductor...F-64 F-7 Heavy-uty Battery Connectors...F-72 F-7 Metric Connectors for Copper Conductor...F-76 F-79 Tools and ies...f-80 F-04

2 Overview The Thomas & Betts Method is Better. The Thomas & Betts method of installing compression connectors on power cables is designed to provide a high degree of reliability in electrical wiring. This method allows electrical workers to make installations with little effort and at a considerable savings in time. The benefit, of course, is a high-quality connection at a low installed cost. Just Four Easy Steps to a Perfect Connection! Step Carefully strip the insulation on de-energized wires to avoid nicking or cutting conductors (wire brush if required). Strands Cut Nicked Strands Good Strip Strip the insulation to the proper length so that conductors can be fully inserted into the connector barrel. Strip Length Too Long Strip Length Too Short Strip Length Just Right Step 2 etermine the proper Blackburn Connector for the cable size being used. Connectors are marked to show cable size. Cable Size Connectors marked with just cable size or CU should be used on copper conductors only. Connectors marked L9 * with the cable size should be used on aluminum conductors only. Connectors marked L9CU with the cable size may be used on the aluminum or copper conductors. * luminum lugs with a 9 indicate 90 C rating. F-2 Tel: Fax: Tel:

3 Overview Step Select the proper installing die and appropriate tool. Blackburn Connectors featuring the Color-Keyed system have colored bands or colored dots that correspond to color markings on the dies. Connectors and dies also have a die code number marked or stamped on them. ies have a code number engraved in the crimp surface. Copper ie located BETWEEN bands luminum ie located ON Bands Colored Codes ie Code Marking Step 4 Locate tool with correct die in proper position on connector and activate tool. When making multiple crimps, make the first crimp nearest the tongue and work towards the barrel end. When properly crimped, the die code number will be embossed on the connector for easy inspection to determine if correct die and connector combination were used. ie location for compression Tongue Colored Bands Colored bands ie Code Engraving Colored Strip Barrel st crimp 2nd crimp ie code embossed Blackburn Connectors featuring the Color-Keyed system are banded by colored stripes or engraving to indicate location of die on connector for compression. Thomas & Betts uses full-width and half-width dies dependent on connector size and tool used. Half-width dies are marked with the letter H after the die code number. Refer to the instruction sheet supplied with the connectors for information regarding strip length, die selection and number of compressions required. Tel: Fax: Tel: F-

4 Overview Precision ies Form a Solid Homogenous Mass The T&B method utilizing compression tools with matching dies forms the connector and conductor into a solid, homogenous mass to provide an optimum electrical bond between connector and conductor. Thomas & Betts method dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the Thomas & Betts method. The precision hardened steel dies exert tremendous, controlled pressure on the connector and conductor. The dies compress the connector around the cable, converting the round strands to hexagonal or diamond shapes and forming the strands and connector into a solid mass. Each die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high-pressure contact between cable and connector which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it. The Thomas & Betts System Tells You Where to Place the Installing ie. Before compression, a typical cross section of cable and connector consists of about 7% metal and 2% air. Thomas & Betts ies Offer Inspection Capability. Copper ie located BETWEEN bands fter air compression by the T&B Method, the cross section looks like this, nearly 00% metal with virtually no air spaces. luminum ie located ON Bands Blackburn connectors featuring the Color-Keyed system not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the connector. This is done by the bands of color on the connector which match the color on the dies. Compression is made between or on these color bands. The color name is also spelled on the connector as an added means of identification. ies that are used in Thomas & Betts hand and hydraulic tools contain the die code numbers which are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection for inspection purposes. The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed with the correct die for that particular size conductor. Colored bands Blackburn Connectors featuring the Color-Keyed System are banded by colored stripes or engraving to indicate location of die on connector for compression. ie code embossed F-4 Tel: Fax: Tel:

5 Overview Quality Tooling with the Shure-Stake Mechanism T&B manual tools with the exclusive Shure-Stake mechanism take the guesswork out of making compression connections. The Shure-Stake mechanism provides a full cycle compression stroke every time. Once the stroke has started, the tool will not release the connector until the proper amount of force has been applied. This is your assurance of a fully compressed connection. T&B compression tools develop uniform, controlled pressure to each connector within their size range. Thomas & Betts offers electric and battery-powered hydraulic pumps with a Shure-Stake feature that guarantees a full cycle compression. Battpac LT Pump The newest battery-powered hydraulic pump, rated for 0,000 psi. Portable power for all T&B hydraulic heads, using just one Ni-MH 24V rechargeable battery. Thomas & Betts Method Components Meet Industry Standards. epending on the application, all Thomas & Betts copper connectors meet UL Std. 486 for code stranded and 24 gauge flex, CS Std. C22.2, No Volt requirements for power and UL Std. 467, CS Std No. 0.4 requirements for direct buried grounding. T&B method connectors are available in a range of sizes and styles to accommodate #8 WG through 000 kcmil and larger copper or 2000 kcmil and larger aluminum cable. They may be compressed on cable with either manual or hydraulic tools. They are offered with standard length or long barrels, with one bolt or two bolt holes, or in two-way styles, for splicing applications. Two-way connectors are compact, providing high pullout values with low resistance. Blackburn two-hole lugs featuring the Color-Keyed system are ideal for bus bar applications that require two bolts to prevent lug rotation. The T&B method is the most efficient, highest quality connection that has been engineered and delivers the best electrical performance and highest reliability. T&B Compression Connectors eliminate risk of problems relating to loose connections when installed properly. TBM62BSCR Single-handed batterypowered compression tool, features rotating head and comfortable balance. For connectors up to 00 kcmil CU, 0 kcmil L. High-Grade Materials Incorporated in Thomas & Betts Method. TBM6S Hand-operated crimping tool features Shure-Stake mechanism to ensure a completed crimp. For connectors up to 00 kcmil CU, 0 kcmil L. Low installed cost connections of superior quality can be achieved only through the use of high-grade components. That is an important part of the T&B method quality products you can depend on. Copper Blackburn connectors featuring the Color-Keyed system are made of high-conductivity wrought copper, and are electro-tin plated to prevent corrosion and to improve conductivity. Thomas & Betts Blackburn connectors featuring the Color-Keyed system offer the thickest tin plating in the industry. Other copper connectors for heavy-duty use and grid grounding applications are made of high-conductivity cast copper, bright finished. High-conductivity cast aluminum connectors are available for heavy-duty application. Tel: Fax: Tel: F-

6 Overview Special Lugs for Special Problems ngled, Shaped and Trimmed the Way You Need Them Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type lug you need, shaped the way you need. Straight,, 0, 4, 60 and 90 angle Stacking or non-stacking Narrow tongue or standard Tin, silver, lead, nickel Thomas & Betts offers an extensive line of copper Blackburn lugs featuring the Color-Keyed system for #8 WG through 000 kcmil flex and code cables. The lug tongues are modified in several different configurations to meet your exact needs: 4 and 90 bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables and special stud hole drilling. These special configurations let you: 2 Run cable directly to the bus bar with no bending. Terminate into very narrow spaces. Utilize minimal bus bar space. The specially designed lugs help you clean up your cabling in crowded enclosures. The photographs show some examples of how and where the lugs can be used. Customized Connectors for Copper Cables Standard and special tongue angles, stacking and nonstacking, bolt holes sizes and centers, protective platings. Specially modified one- and two-hole copper compression lugs, Series 400, 4200, 480BE and 490BE for flex and code copper stranded cables. Material: Highconductivity wrought copper. Minimum order quantity: Standard package quantity by cable size. Consult factory for price and delivery. ll customized lugs are made to order..r.o. Non-cancelable. F-6 Tel: Fax: Tel:

7 Overview Order Form Catalog No. (For 400, 4200, 4800 & 4900 Series Copper Lugs Only) esign Controls and Requirements Qty. ll ME-UP catalog numbers start with a standard or basic catalog number and are followed by the customer-required extra features: tongue shape, bolt hole size, distance between bolt holes, stacking, plating and inspection hole (peep hole). code letter or a number has been assigned to each extra feature. See COE TBLE. Notes: ) Lack of any of the extra features on the ME-UP catalog number means that the standard Cat. No. features are prevalent. 2) If either bolt hole size or distance between bolt holes needs to be changed from standard Cat. No., both code numbers will appear on the ME-UP Cat. No. (See example below) Code Table hole 4/0 WG copper lug basic UB 90 tongue 422 UB 04 6 B SP 04 " bolt hole 6 " hole spacing B bottom stack SP silver plating TONGUE SHPE BOLT HOLES BOLT HOLE CENTERS STCKING FINISH (PLTING) INSPECTION HOLE (LONG BRREL) INSPECTION HOLE (SHORT BRREL) TYPE COE SIZE.020 COE ISTNCE.0 COE TYPE COE TYPE COE I.. COE I.. COE UI # " 08 Top T** Silver Plate SP Peep Hole PH Blind End BE 0 UT # " 0 Bottom B Lead Plate LP 4 UF " " 2 Nickel Plate NP 60 US 6" " 4 Plain Finish PF 90 UB " " 6 No Marking NM Blank BT 2". 08 " 8 Not QTP if (No Bolt Hole) ".66 0 " 20 suffix other ".82 2 " 22 than - PF or 7 " " 24 standard " " 26 tin plate " 28 7 "* 0 2"* 2 * These bolt centers not available for bolt holes larger than 6". ** Not required for 4 & 90 top stacking. Cable Code Weld #8 #6 #4 #2 # /0 2/0 /0 4/0 20 kcmil & up (Code Only) Tongue Tongue Thickness Tongue Length For Blank Tongue For Blank Tongue Barrel Barrel Length Length Plus Plus Transition Transition Barrel O.. Long or Short Tongue Width Hole Hole Offset Offset Bolt/Stud Size Size Peep Peep Hole Yes Hole No Barrel I.. Bolt Bolt Spacing Wrench Wrench Clearance If If required Tel: Fax: Tel: F-7

8 Overview Tongue Specifications See Chart For imensions Stud Sizes #8 #0 " 6" " 2" " " 7 " " Chart NOMINL BOLT HOLE SIZE.0 HOLE OFFSET.00 WRENCH CLERNCE MIN. Single Hole ouble Hole Blank #8 COE #8 WEL #6 COE #6 WEL #4 COE #2 COE #4 WEL TONGUE WITH CBLE SIZE # COE #2 WEL /0 COE # WEL 2/0 COE /0 WEL /0 COE 2/0 WEL 4/0 COE /0 WEL # # * * * These bolt holes available in one-hole lug only. Chart B CBLE SIZE TONGUE THICKNESS Single Hole ouble Hole Blank STRIGHT LUG BRREL LENGTH PLUS TRNSITION BRREL IM X STCKE LUGS IM Y IM H SHORT LONG O.. I.. STRIGHT 4 90 SHORT LONG SHORT LONG # # # # # / / / / , Note: Stacking lugs are available for one bolt only. Consult Factory: Straight: 700 kcmil & up. 4 : 400 kcmil & up 90 : 00 kcmil & up 20 COE F-8 Tel: Fax: Tel:

9 Overview.2 TYP Chart C T-Top B-Bottom BOLT HOLE SIZE Straight Stack 4 Stack 90 Stack 4 90 X Formula Formula = ( (O) +.07 Tongue Thickness) 00 KCMIL 4/0 WEL 0 KCMIL 400 KCMIL Y 00 KCMIL 400 WEL X TONGUE WITH.00 COE CBLE SIZE 600 KCMIL 00 WEL 2/24 #8 # * * * These bolt holes available in one-hole lug only. H 700 KCMIL X 70 KCMIL 800 KCMIL 900 KCMIL 000 KCMIL Tel: Fax: Tel: F-9

10 Compression Connectors for Copper Conductor Cable Cable One-Hole Lugs Inspection Hole Inspection Hole Standard Barrel E 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE IMENSIONS (IN.) B Tongue Marking: UL, CS, UL, CS, T&B Logo and Cable Size F Bolt Size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F IE COE # ERG4002 #4 0 WG ERG # Navy #8 WG #8 Weld /24 = 4.9 kcmil # # #0 Navy #6 Weld 4 #6 WG /24 = 24.6 kcmil / # #4 Weld 48 # Navy /24 = 6.7 kcmil 49 #4 WG / / # 9/ #60 Navy 442-TB #2 WG 2/24 = 0. kcmil 44-TB # Weld 44-TB Navy, #2 Weld /24 = 60. kcmil # WG 448 7/24 = 70.6 kcmil / TB #00 Navy 4-TB # Weld 409 /0 WG /24 = 90.8 kcmil 4-TB / Navy /0 Weld /0 WG 27/24 = kcmil / / Contact for specific stranding listings C IE COLOR C NEST RE BLUE GRY BROWN GREEN PINK BLCK Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-0 Tel: Fax: Tel:

11 Compression Connectors for Copper Conductor WIRE SIZE E Cable Cable Inspection Hole Inspection Hole IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F B Tongue Marking: UL, CS, UL, CS, T&B Logo and Cable Size F Bolt Size 462-TB 0 Navy, 2/0 Weld TB 2/24 = kcmil /0 WG 4 /.06, 29/ TB 427/ Navy /0 Weld 42 4/0 WG /24 = 82 kcmil / /0 Weld /24 = 222 kcmil / / / TB kcmil 20 Navy Weld, /24 = 262 kcmil, /.0, 70/ kcmil 00 Navy Weld, 29/.04, /.026, 889/ /24 = kcmil kcmil 0 Navy Weld, 29/.068, /.028, 70/.0224, / kcmil 400 Navy Contact for specific stranding listings C IE COE IE COLOR ORNGE PURPLE YELLOW WHITE RE BLUE Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-

12 Compression Connectors for Copper Conductor One-Hole Lugs Cable Cable Inspection Standard Barrel Hole Inspection Hole 600V to kv E (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F Tongue Marking: UL, CS, UL, CS, T&B Logo and Cable Size Bolt Size 400 Weld /24 = 7 kcmil / or 427/ kcmil 00 Navy IE COE IE COLOR Flex, 27, /24 = 444 kcmil GREEN kcmil TB 700 kcmil /24 = kcmil PINK 00 Flex 427/ , 42, kcmil 600 Flex TB BLCK /24 = 646 kcmil TB 800 kcmil 800 Navy ORNGE /24 = 777 kcmil kcmil YELLOW Navy kcmil 000 Navy N/ Contact for specific stranding listings B F C N/ BROWN Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Note: ngled Lugs can be readily available as:, 0, 4, 60, and 90 F-2 Tel: Fax: Tel:

13 Compression Connectors for Copper Conductor One-Hole Lugs 4 Standard Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F 404UF # Navy 40UF #8 WG #8 Weld 4UF /24 = 4.9 kcmil 42UF UF 0 Navy # UF #6 Weld #6 WG 4UF 6/24 = 24.6 kcmil UF / #4 Weld 48UF # Navy 406UF /24 = 6.7 kcmil 49UF #4 WG / UF / UF # 9/24 407UF Navy 442UF #2 WG 2/24 = 0.4 kcmil 44UF # Weld 44UF UF 7 Navy, #2 Weld UF 0/24 = 60. kcmil # WG 448UF 7/24 = 70.6 kcmil UF / UF 00 Navy UF # Weld /0 WG 409UF 22/24 = 90.8 kcmil UF / UF 2 Navy UF /0 Weld /0 WG 40UF 27/24 = kcmil UF 427/.0, / UF 0 Navy, 2/0 Weld UF 2/24 = kcmil /0 WG 4UF /.06, 29/ UF 427/ UF 200 Navy UF /0 Weld /0 WG 42UF 40/24 = 82 kcmil UF 70/ UF 4/0 Weld UF 0/24 = 222 kcmil UF / UF 29/ UF 67/ Contact for specific stranding listings E 4 ± Bolt Size size B F C IE COE IE COLOR RE BLUE GRY BROWN GREEN PINK BLCK ORNGE PURPLE YELLOW Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-

14 Compression Connectors for Copper Conductor One-Hole Lugs E 4 Standard Barrel 600V to kv (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 4 ± Bolt Size size WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F IE COE IE COLOR 472UF UF kcmil 20 Navy 474UF YELLOW 4UF Weld, 868UF 60/24 = 262 kcmil, /.0, 70/ UF WHITE 479UF kcmil 00 Navy 44UF UF Weld, 87UF 29/.04, 427/.026, 889/ /24 = kcmil RE 4UF UF 0 kcmil 0 Navy UF Weld, 874UF 29/.068, 427/.028, /.0224, 889/.020 BLUE 46UF kcmil 400 Navy 48UF UF Weld UF 92/24 = 7 kcmil N/ 48UF kcmil 00 Navy 487UF BROWN 00/24 = 444 kcmil, 880UF 40, , 422 GREEN 420UF 600 kcmil UF 700 kcmil UF 2/24 = kcmil PINK 882UF 427/ UF 70 kcmil 600 Flex 427 Str UF 600/24 = 646 kcmil BLCK 424UF 800 kcmil 800 Navy ORNGE 426UF 900 kcmil 92/24 = 777 kcmil, 900 Navy YELLOW 428UF 000 kcmil 000 Navy N/ Contact for specific stranding listings B F C Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-4 Tel: Fax: Tel:

15 Compression Connectors for Copper Conductor One-Hole Lugs 90 Standard Barrel E 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 90 ± Bolt Size WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F IE COE 404UB # Navy 40UB #8 WG #8 Weld 4UB /24 = 4.9 kcmil 42UB UB 0 Navy # UB #6 Weld #6 WG 4UB 6/24 = 24.6 kcmil UB / #4 Weld 48UB # Navy 406UB /24 = 6.7 kcmil 49UB #4 WG / UB / UB # 9/24 407UB Navy 442UB #2 WG 2/24 = 0.4 kcmil 44UB # Weld 44UB UB 7 Navy, #2 Weld UB 0/24 = 60. kcmil # WG 448UB 7/24 = 70.6 kcmil UB / UB 00 Navy UB # Weld /0 WG 409UB 22/24 = 90.8 kcmil UB / UB 2 Navy UB /0 Weld /0 WG 40UB 27/24 = kcmil UB 427/.0, / UB 0 Navy, 2/0 Weld UB 2/24 = kcmil /0 WG 4UB /.06, 29/ UB 427/ UB 200 Navy UB /0 Weld /0 WG 42UB 40/24 = 82 kcmil UB 70/ UB 4/0 Weld UB 0/24 = 222 kcmil UB / UB 29/ UB 67/ Contact for specific stranding listings B F C IE COLOR RE BLUE GRY BROWN GREEN PINK BLCK ORNGE PURPLE YELLOW Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-

16 Compression Connectors for Copper Conductor One-Hole Lugs 90 Standard Barrel E 600V to kv (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE 90 ± IMENSIONS (IN.) Bolt Size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F IE COE IE COLOR 472UB UB kcmil 20 Navy 474UB YELLOW 4UB Weld, 868UB 60/24 = 262 kcmil, /.0, 70/ UB WHITE 479UB kcmil 00 Navy 44UB UB Weld, 29/.04, 87UB 427/.026, 889/ /24 = kcmil UB RE 4UB 0 kcmil 0 Navy UB Weld, 874UB 29/.068, 427/.028, /.0224, 889/.020 BLUE 46UB kcmil 400 Navy 48UB UB 400 Weld, 92/24 = 7 kcmil UB 29/.09, 427/ N/ 48UB kcmil 00 Navy 487UB BROWN 00/24 = 444 kcmil, 880UB 40, , 422 GREEN 420UB 600 kcmil UB 700 kcmil UB 2/24 = kcmil PINK 882UB 00 Flex, 427/.042, 29, 2, UB 70 kcmil 600 Flex UB 600/24 = 646 kcmil BLCK 424UB 800 kcmil 800 Navy ORNGE 426UB 900 kcmil 92/24 = 777 kcmil, 900 Navy YELLOW 428UB 000 kcmil 000 Navy N/ Contact for specific stranding listings B F C Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-6 Tel: Fax: Tel:

17 Compression Connectors for Copper Conductor Cable Inspection Inspection Hole Two-Hole Lugs Hole Standard Barrel E 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE IMENSIONS (IN.) G Tongue Marking: UL, CS, Tongue Marking: UL, CS, T&B T&B Logo and Cable Size B F Bolt Size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G IE COE ERG4002, #4 0 WG ERG # * # PH 2 Navy # WG #8 Weld #7 LS /24 = 4.9 kcmil # # Navy # #6 Weld #6 WG 6/24 = 24.6 kcmil / # Weld Navy, #4 Weld #4 WG #, 9/24 = 6.7 kcmil /.077, 49/ # Flex # WG Navy #2 WG /24 = 0.4 kcmil Navy, #2 Weld # WG 0/24 = 60. kcmil /24 = 70.6 kcmil, / Navy # Weld /0 WG /24 = 90.8 kcmil / Navy /0 Weld /0 WG /24 = kcmil / Navy, 2/0 Weld /0 WG 2/24 = kcmil /.06, 29/.0227, 427/ Contact for specific stranding listings C IE COLOR C NEST RE BLUE GRY BROWN GREEN PINK BLCK ORNGE Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 * Blind End Tel: Fax: Tel: F-7

18 Compression Connectors for Copper Conductor Two-Hole Lugs Standard Barrel 600V to kv (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Cable Inspection Inspection Hole Hole E G B Tongue Tongue Marking: M UL, CS, UL, CS, T&B T&B Logo and Cable Size F Bolt Size WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G IE COE IE COLOR Navy /0 Weld /0 WG /24 = 82 kcmil / PURPLE kcmil 20 Navy /0 Weld /24 = 222 kcmil YELLOW / /.0286, 67/ Navy kcmil , 60/24, 20 Weld WHITE kcmil 0 Navy RE Navy kcmil 428, 77/24, 00 Weld BLUE Weld /24 = 7 kcmil N/ /.09, 427/ kcmil 00 Navy BROWN Flex I, K kcmil /24 = 444 kcmil GREEN kcmil PINK Flex,, 2/ kcmil 600, 427 Str BLCK kcmil 800 Navy ORNGE kcmil 92/24 = 777 kcmil YELLOW kcmil 000 Navy N/ Contact for specific stranding listings C Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-8 Tel: Fax: Tel:

19 Compression Connectors for Copper Conductor Two-Hole Lugs E 4 Standard Barrel Bolt Size 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 4 ± WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G G B F C IE COE IE COLOR #4 0 WG # N/ N/ 4204UF 2 Navy #8 WG #8 Weld #7 LS 7/24 = 4.9 kcmil # RE UF 0 Navy, #6 Weld # UF #6 WG 6/24 = 24.6 kcmil BLUE 420UF046 /.04, # Weld UF #4 WG 40-0 Navy, #4 Weld #, 9/24 = 6.7 kcmil /.077, 49/ GRY 4207UF # WG 60 Navy, # Flex UF #2 WG 2/24 = 0.4 kcmil BROWN 4208UF # WG 7 Navy, #2 Weld 0/24 = 60. kcmil 7/24 = 70.6 kcmil, / GREEN 4209UF 4209UF042 /0 WG 00 Navy # Weld 22/24 = 90.8 kcmil / Navy, /0 Weld 27/24 = kcmil / Navy, 2/0 Weld 2/24 = kcmil /.06 29/ / Navy /0 Weld 40/24 = 82 kcmil 70/ UF UF 2/0 WG UF UF 42UF 426UF 422UF 4270UF /0 WG 4/0 WG UF kcmil 20 Navy 427UF /0 Weld UF 0/24 = 222 kcmil UF /.099, 29/ /.08 Contact for specific stranding listings PINK BLCK ORNGE PURPLE YELLOW Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-9

20 Compression Connectors for Copper Conductor Two-Hole Lugs E 4 Standard Barrel 600V to kv (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 4 ± Bolt Size WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G IE COE IE COLOR 424UF 262, 0/24, 20 Weld kcmil 4280UF 00 Navy WHITE 42UF kcmil 0 Navy 4282UF RE 426UF 400 Navy, kcmil 428UF 77/24, 00 Weld BLUE 8277UF 400 Weld 92/24 = 7 kcmil 29/.09, 427/ N/ 428UF kcmil 00 Navy 4286UF BROWN 4220UF 40 Flex I, K kcmil 4289UF 00/24 = 444 kcmil GREEN 429UF 700 kcmil UF 00 Flex PINK 422UF kcmil 2/ UF 600, 427 Str BLCK 4224UF 800 kcmil 800 Navy UF 900 kcmil 92/24 = 777 kcmil YELLOW 4228UF 000 kcmil 000 Navy N/ Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Note: ngled Lugs can be readily available as:, 0, 4, 60, and 90 G B F C F-20 Tel: Fax: Tel:

21 Compression Connectors for Copper Conductor Two-Hole Lugs 90 Standard Barrel 600V to kv pplications Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE 90 ± E Bolt Bolt Size IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G G B F C IE COE IE COLOR C # SPH # ERG4002, #4-0 WG # ERG400 C NEST S # # UB #8 WG 2 Navy, #8 Weld # UB* #7 LS 7/24 = 4.9 kcmil # RE UBPH # # Navy B # #6 Weld #6 WG # / UB # Weld UB BLUE 4206UB #4 WG 40-0 Navy #4 Weld # 9/24 = 6.7 kcmil /.077, 49/ GRY 4207UB 60 Navy # WG # Weld #2 WG 2/24 = 0.4 kcmil BROWN 7 Navy #2 Weld 4208UB # WG 0/24 = 60. kcmil 7/24 = 70.6 kcmil, / GREEN 4209UB 4209UB UB /0 WG 00 Navy, # Weld 22/24 = 90.8 kcmil, / /24 = 90.8 kcmil, / Navy, /0 Weld 27/24 = kcmil / UB 2/0 WG UB UB 0 Navy, 2/0 Weld UB /0 WG 2/24 = kcmil UB /.06, 29/.0227, 427/ UB 200 Navy, /0 Weld /0 WG 4270UB 40/24 = 82 kcmil, 70/ UB kcmil 20 Navy 427UB UB 4/0 Weld, 0/24 = 222 kcmil UB /.099, 29/.0286, 67/ Contact for specific stranding listings PINK BLCK ORNGE PURPLE YELLOW Tooling: pp. F-80 F-00 * Blind End ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-2

22 Compression Connectors for Copper Conductor Two-Hole Lugs 90 Standard Barrel 600V to kv pplications (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate ± E Bolt Size WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G G B F C IE COE IE COLOR 424UB 262, 60/24, 20 Weld kcmil 4280UB 00 Navy WHITE 42UB kcmil 0 Navy 4282UB RE 426UB 400 Navy kcmil 428UB, 77/24, 00 Weld BLUE 400 Weld, 92/24 = 7 kcmil 8277UB 29/.09, 427/ N/ 428UB kcmil 00 Navy 4286UB BROWN 4220UB 00/24 = 444 kcmil kcmil 4289UB 40 Flex I, K GREEN 429UB 700 kcmil UB 00 Flex, 2/24 = kcmil PINK 422UB 70 kcmil 600, 427 Str UB 800 kcmil 800 Navy BLCK 4226UB 900 kcmil 92/24 = 777 kcmil YELLOW 4228UB 000 kcmil 000 Navy N/ Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-22 Tel: Fax: Tel:

23 Compression Connectors for Copper Conductor Ideal for confined-space terminations. Narrow-Tongue Lugs One- and Two-Hole, Standard Barrel, 600V pplications Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate E E One-Hole Lug Two-Hole Lug One-Hole and Two-Hole Lug B H F F Bolt Hole C Bolt Hole TYPE N T * = To Order 4 and 90 ngle Lugs UF = 4 UB = 90 Other options include silver plating (add SP to catalog number), blind end (add BE to catalog number) and peep holes (add PH to catalog number). Catalog No. Example: 408NTUB is a 90 angled one-hole narrow-tongue lug for # WG. * Special lugs may have other catalog number constructions. Please contact. C COE NEW! WIRE SIZE FLEX CLSS BOLT IMENSIONS (IN.) G, H, I, K, M SIZE B C E F H IE COE IE COLOR One-Hole Narrow-Tongue Lugs 48NT #4 WG 9/24 # GRY 407NT #2 WG 2/ BROWN 408NT # WG 0,7/ GREEN 42NT /0 WG 22/ PINK 47NT 2/0 WG 27/ BLCK 462NT /0 WG 2/ ORNGE 467NT 4/0 WG 40/ PURPLE 472NT 20 kcmil YELLOW 478NT04 00 kcmil WHITE 4NT 0 kcmil NT06 0 kcmil RE 48NT 00 kcmil BROWN 42NT08 70 kcmil NT 70 kcmil BLCK Two-Hole Narrow-Tongue Lugs 4206NT00 #4 WG 9/24 # GRY 4207NT #2- WG 2/ NT042 #2- WG 2/ BROWN 4207NT046 #2- WG 2/ NT # WG 0,7/ NT06 # WG 0,7/ GREEN 42NT /0 WG 22/ PINK 426NT 2/0 WG 27/ NT 2/0 WG 27/ BLCK 4266NT /0 WG 2/ NT /0 WG 2/ ORNGE 422NT 4/0 WG 40/ PURPLE 42NT 20 kcmil NT 20 kcmil YELLOW 4282NT 0 kcmil H RE 428NT 00 kcmil NT 00 kcmil BROWN 4878BENTPH 600 kcmil GREEN 422NT kcmil H 422NT kcmil NT 70 kcmil H BLCK 8884BENTPH 600/ H 882NT 900 kcmil 92/24 = 777 kcmil NT kcmil 92/24 = 777 kcmil YELLOW Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-2

24 Compression Connectors for Copper Conductor Reduce your installation time and labor costs! Insulated Lugs Now you can have all of the benefits of Thomas & Betts industry-leading Blackburn lugs featuring the Color-Keyed system without the timeconsuming job of insulating them after installation. These lugs come fitted with a translucent nylon sleeve that provides excellent dielectric strength, while still enabling easy viewing of the color-coding on the barrel. In addition to the standard catalog numbers listed here for one- and twohole lugs, a variety of custom options makes this the broadest offering of insulated lugs available on the market! Translucent nylon insulator provides easy viewing of die code/color Use with #8 WG to 20 kcmil copper conductors vailable in one- and two-hole configurations with standard-length barrel Variety of options available finish, tongue width and angle, bolt hole size/spacing and more Easy to install with standard Blackburn compression tools TBM6S, 2000, 642M or 400 with adapter... Specifications... Material Lugs: Seamless copper tubing with electrotin plate finish Material Insulators: Injection-molded nylon Temperature Rating: 0 C max. WIRE SIZE BOLT SIZE Voltage Rating: 600 volts max. (,000 volts max. in signs and fixtures) Listings: UL Listed, CS Certified IMENSIONS (IN.) B C E Bolt Size C Term Size HOLE SPCING B IE FOR TBM6S OR 2000 TOOL NEW! Wire Size E IE FOR 642M TOOL One-Hole Standard-Barrel Nylon-Insulated Lugs 404I #8 WG # CK 2707M-CK 40I #6 WG " CK 2708M-CK 406I #4 WG " CK 2709M-CK 408I # WG " CK 270M-CK 409I /0 WG " CK 27M-CK 40I 2/0 WG " CK 272M-CK 4I /0 WG " CK 27M-CK 42I 4/0 WG " CK 274M-CK 4I 20 kcmil 2" CK 27M-CK Two-Hole Standard-Barrel Nylon-Insulated Lugs 4204I #8 WG # CK 2707M-CK 420I #6 WG " CK 2708M-CK 4206I #4 WG " CK 2709M-CK 4208I # WG " CK 270M-CK 4209I /0 WG " CK 27M-CK 420I 2/0 WG " CK 272M-CK 42I /0 WG " CK 27M-CK 422I 4/0 WG " CK 274M-CK 42I 20 kcmil 2" CK 27M-CK F-24 Tel: Fax: Tel:

25 Compression Connectors for Copper Conductor One-Hole Lugs Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH E IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F B IE COE F C IE COLOR 490BE #4 0 WG ERG4002, ERG400 C NEST 4929BE* 2 Navy, #8 Flex # #8 WG 490BE* 7/24 = 4.9 kcmil RE 4904BE* # #6 WG #6 Flex, 0 Navy, # Weld 490BE* BLUE 4908BE* 40 0 Navy, #4 Weld # #4 WG 4906BE* # 9/24 = 6.7 kcmil GRY 49BE* 2/24 = 0.4 kcmil # #2 WG 4942BE* 60 Navy, # Weld BROWN 494BE 7 Navy, #2 Weld # # WG 4947BE 0/24 = 60. kcmil GREEN 4946BE # Navy 4949BE /0 WG # Weld 4909BE /24 = 90.8 kcmil 490BE PINK 490BE 2 Navy, /0 Weld /0 WG 49BE 27/24 = kcmil BLCK 496BE /0 WG 2/24 = kcmil, 0 Navy, 2/0 Weld ORNGE Navy /0 WG 40/24 = 82 kcmil PURPLE 4970BE /0 Weld /24 = 222 kcmil, 49BE 20 kcmil 20 Navy, 4/0 Weld YELLOW 494BE 00 kcmil 00 Navy, 20 Weld, 262, 60/ WHITE 49BE 0 kcmil RE 496BE 400 Navy, 00 Flex kcmil 497BE 77/24 = kcmil, 0, 24 Str BLUE 498BE 92/24 = 7 kcmil kcmil 499BE 400 Weld, 0, 48 Str BROWN 492BE 40 I, K kcmil 4920BE 00/24 = 444 kcmil GREEN 4979BE 2/24 = kcmil PINK 4922BE 2/24 = kcmil kcmil 492BE 00 Weld BLCK 8984BE 600/24 = 646 kcmil BE 900 kcmil 92/24 = 777 kcmil YELLOW 4928BE kcmil N/ Contact for specific stranding listings * UL Listed for direct burial applications Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-2

26 Compression Connectors for Copper Conductor One-Hole Lugs 4 Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Peep Holes vailable! dd suffix -PH E 4 ± WIRE SIZE IMENSIONS (IN.) Bolt Bolt Size size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F B F IE COE C IE COLOR 4929BEUF 2 Navy, #8 Flex # #8 WG 490BEUF 7/24 = 4.9 kcmil RE 4904BEUF 6/24 = 24.6 kcmil # #6 WG 490BEUF #6 Flex, 0 Navy BLUE 4908BEUF 40 0 Navy, #4 Weld # #4 WG 4906BEUF #, 9/24 = 6.7 kcmil GRY 49BEUF 2/24 = 0.4 kcmil # #2 WG 4942BEUF 60 Navy, # Weld BROWN 494BEUF 7 Navy, #2 Weld # # WG 4947BEUF 0/24 = 60. kcmil GREEN 4946BEUF # Navy 4949BEUF /0 WG 22/24 = 90.8 kcmil 4909BEUF # Weld 490BEUF PINK 490BEUF 2 Navy, /0 Weld /0 WG 49BEUF 27/24 = kcmil BLCK 496BEUF /0 WG 2/24 = kcmil, 0 Navy, 2/0 Weld ORNGE 4970BEUF Navy BEUF06 4/0 WG 40/24 = 82 kcmil PURPLE 4970BEUF /0 Weld /24 = 222 kcmil, 49BEUF 20 kcmil 20 Navy, 4/0 Weld YELLOW 494BEUF 00 kcmil 00 Navy, 20 Weld, 262, 60/ WHITE 49BEUF 0 kcmil RE 496BEUF 400 Navy, 00 Weld kcmil 497BEUF 77/24 = kcmil, 0, 29 Str BLUE 498BEUF 92/24 = 7 kcmil kcmil 499BEUF 400 Weld, 0, 48 Str BROWN 492BEUF 40 I, K kcmil 4920BEUF 00/24 = 444 kcmil GREEN 4922BEUF 70 kcmil 2/24 = kcmil BEUF 00 Weld BLCK 8984BEUF 600/24 = 646 kcmil BEUF 900 kcmil 92/24 = 777 kcmil YELLOW 4928BEUF kcmil 4928BEUF N/ Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-26 Tel: Fax: Tel:

27 Compression Connectors for Copper Conductor One-Hole Lugs 90 Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH 90 ± IMENSIONS (IN.) E Bolt Size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F B F C IE COE IE COLOR 4929BEUB 2 Navy, #8 Flex # #8 WG 490BEUB 7/24 = 4.9 kcmil RE 4904BEUB 6/24 = 24.6 kcmil # #6 WG 490BEUB #6 Flex, 0 Navy BLUE 4908BEUB 40 0 Navy, #4 Weld # #4 WG 4906BEUB #, 9/24 = 6.7 kcmil GRY 49BEUB 2/24 = 0.4 kcmil # #2 WG 4942BEUB 60 Navy, # Weld BROWN 494BEUB 7 Navy, #2 Weld # # WG 4947BEUB 0/24 = 60. kcmil GREEN 4946BEUB # Navy 4949BEUB /0 WG 22/24 = 90.8 kcmil 4909BEUB # Weld 490BEUB PINK 490BEUB 2 Navy, /0 Weld /0 WG 49BEUB 27/24 = kcmil BLCK 496BEUB /0 WG 2/24 = kcmil, 0 Navy, 2/0 Weld ORNGE 4970BEUB Navy BEUB06 4/0 WG 40/24 = 82 kcmil PURPLE 4970BEUB /0 Weld /24 = 222 kcmil, 49BEUB 20 kcmil 20 Navy, 4/0 Weld YELLOW 494BEUB 00 kcmil 00 Navy, 20 Weld, 262, 60/ WHITE 49BEUB 0 kcmil RE 496BEUB 400 Navy, 00 Weld kcmil 497BEUB 77/24 = kcmil, 0, 29 Str BLUE 498BEUB 92/24 = 7 kcmil kcmil 499BEUB 400 Weld, 0, 48 Str BROWN 492BEUB 40 I, K kcmil 4920BEUB 00/24 = 444 kcmil GREEN 4922BEUB 2/24 = kcmil kcmil 492BEUB 00 Weld BLCK 8984BEUB 600/24 = 646 kcmil BEUB 900 kcmil 92/24 = 777 kcmil YELLOW 4928BEUB kcmil 4928BEUB N/ Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-27

28 Compression Connectors for Copper Conductor Two-Hole Lugs Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH E IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F H H B F C IE COE 480BE # ERG4002, SPH #4 0 WG # ERG BE* 7/24 = 4.9 kcmil BE* #8 WG #8 Weld Navy BE* Navy /24 = 24.6 kcmil * #6 WG #6 Weld * # Weld * BE* * Navy #4 WG #, 9/24 = 6.7 kcmil #4 Weld * * BE* * Navy 486BE* #2 WG # Weld 480BE /24 = 0.4 kcmil * BE* BE Navy 482BE /24 = 60. kcmil 488BE # WG /24 = 70.6 kcmil, #2 Weld 487BE P BE Navy 48BE /0 WG # Weld 4860BE /24 = 90.8 kcmil P * Contact for specific stranding listings * UL Listed for direct-burial applications IE COLOR C NEST RE BLUE GRY BROWN GREEN PINK Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-28 Tel: Fax: Tel:

29 Compression Connectors for Copper Conductor Two-Hole Lugs Long Barrel 600V to KV (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH E IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F H H B F C IE COE IE COLOR 484BE Navy /0 WG 27/24 = kcmil BLCK P /0 Weld BE* BE 2/0 Weld BE /0 WG 2/24 = kcmil ORNGE 4864BE 0 Navy BE BE 200 Navy /0 WG 40/24 = 82 kcmil PURPLE P /0 Weld BE* Navy P 20 kcmil 0/24 = 222 kcmil, YELLOW 4868BE* 4/0 Weld BE 00 Navy kcmil 4870BE 20 Weld, 262, 60/ WHITE 4820BE kcmil P RE 4872BE BE 400 Navy BE 400 kcmil 77/24 = kcmil BLUE 4874BE 00 Flex, 0, 29 Str BE Weld, G, H, I kcmil 92/24 = 7 kcmil P , K 4876BE BROWN 4824BE 40, I, K kcmil 4878BE 00/24 = 444 kcmil GREEN 4879BE 700 kcmil 2/24 = kcmil PINK , G, H, I, K P 70 kcmil /24 = kcmil BLCK 4880BE BE 600/24 = 646 kcmil BE 900 kcmil 92/24 = 777 kcmil YELLOW 4826BE kcmil 000 Navy 4882BE N/ 4888BE 20 kcmil 929, 200/ Contact for specific stranding listings * UL Listed for direct-burial applications Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-29

30 Compression Connectors for Copper Conductor Two-Hole Lugs 4 Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH 4 ± IMENSIONS (IN.) Bolt Size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G IE COE SPHUF # UF #4 0 WG ERG4002, UF ERG BEUF 7/24 = 4.9 kcmil BEUF #8 WG #8 Weld BEUF062 2 Navy BEUF Navy 482BEUF /24 = 24.6 kcmil 482BEUF042 #6 WG #6 Weld 482BEUF # Weld 482BEUF BEUF BEUF Navy 484BEUF #4 WG #, 9/24 = 6.7 kcmil 484BEUF #4 Weld 484BEUF BEUF BEUF BEUF BEUF Navy BEUF #2 WG # Weld BEUF 2/24 = 0.4 kcmil BEUF BEUF BEUF Navy 482BEUF /24 = 60. kcmil 488BEUF # WG /24 = 70.6 kcmil, 487BEUF #2 Weld 487BEUF BEUF BEUF046PH BEUF Navy 48BEUF /0 WG # Weld 4860BEUF /24 = 90.8 kcmil 4860BEUF BEUF066PH BEUF BEUF BEUF042 2 Navy BEUF066 2/0 WG 27/24 = kcmil BEUF066PH /0 Weld BEUF Contact for specific stranding listings E Bolt Size G B F C IE COLOR C NEST RE BLUE GRY BROWN GREEN PINK BLCK Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-0 Tel: Fax: Tel:

31 Compression Connectors for Copper Conductor Two-Hole Lugs 4 Long Barrel 600V to kv (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH E 4 ± Bolt Size IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G G B F C IE COE IE COLOR 48BEUF 2/0 Weld BEUF /0 WG 2/24 = kcmil ORNGE 4864BEUF 0 Navy BEUF BEUF 200 Navy BEUF066 4/0 WG 40/24 = 82 kcmil PURPLE 488BEUF066PH /0 Weld BEUF BEUF Navy BEUF066PH 20 kcmil 0/24 = 222 kcmil YELLOW 4868BEUF 4/0 Weld BEUF 00 Navy kcmil 4870BEUF 20 Weld, 262, 60/ WHITE 4820BEUF BEUF kcmil 4872BEUF066PH RE 4872BEUF BEUF Navy 482BEUF 400 kcmil /24 = kcmil 4874BEUF BLUE 482BEUF Weld, G, H, I 4876BEUF kcmil 92/24 = 7 kcmil 4876BEUF066PH , K 4876BEUF BROWN 4824BEUF 40 Weld, I, K kcmil 4878BEUF 00/24 = 444 kcmil GREEN 4880BEUF , G, H, I, K 4880BEUF066PH 70 kcmil /24 = kcmil BLCK 4880BEUF BEUF 600/24 = 646 kcmil BEUF 900 kcmil 92/24 = 777 kcmil YELLOW 4826BEUF kcmil 000 Navy 4882BEUF N/ Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-

32 Compression Connectors for Copper Conductor Two-Hole Lugs 90 Long Barrel 600V to kv pplications Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH 90 ± E Bolt Size IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G IE COE SPHUB # ERG4002, UB #4 0 WG ERG UB BEUB 7/24 = 4.9 kcmil BEUB #8 WG #8 Weld BEUB066 2 Navy BEUB B 0 Navy BEUB042 #6 WG 6/24 = 24.6 kcmil BEUB066 #6 Weld BEUB BEUB BEUB Navy 484BEUB #4 WG #, 9/24 = 6.7 kcmil 484BEUB #4 Weld 484BEUB BEUB BEUB BEUB BEUB Navy BEUB #2 WG # Weld BEUB 2/24 = 0.4 kcmil BEUB BEUB BEUB Navy 482BEUB /24 = 60. kcmil 488BEUB # WG /24 = 70.6 kcmil 487BEUB #2 Weld 487BEUB BEUB BEUB046PH BEUB 00 Navy BEUB /0 WG # Weld BEUB 22/24 = 90.8 kcmil BEUB BEUB BEUB BEUB042 2 Navy BEUB066 2/0 WG 27/24 = kcmil BEUB066PH /0 Weld BEUB Contact for specific stranding listings G B F C IE COLOR C NEST RE BLUE GRY BROWN GREEN PINK BLCK Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-2 Tel: Fax: Tel:

33 Compression Connectors for Copper Conductor Two-Hole Lugs 90 Long Barrel 600V to kv pplications (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE Peep Holes vailable! dd suffix -PH 90 ± IMENSIONS (IN.) E Bolt Size COE FLEX CLSS G, H, I, K, M BOLT SIZE B C E F G IE COE IE COLOR 48BEUB 0 Navy BEUB /0 WG 2/0 Weld ORNGE 4864BEUB 2/24 = kcmil BEUB BEUB 200 Navy BEUB066 4/0 WG 40/24 = 82 kcmil PURPLE 488BEUB066PH /0 Weld BEUB BEUB Navy BEUB066PH 20 kcmil 0/24 = 222 kcmil YELLOW 4868BEUB 4/0 Weld BEUB 00 Navy kcmil 4870BEUB 20 Weld, 26, 2, 60/ WHITE 4820BEUB BEUB kcmil 4872BEUB066PH RE 4872BEUB BEUB 400 Navy BEUB 400 kcmil 77/24 = kcmil BLUE 4874BEUB 00 Weld, 0, 29 Str BEUB Weld, G, H, I 482BEUB kcmil 92/24 = 7 kcmil 4876BEUB066PH , K 4876BEUB BROWN 4824BEUB 40 Weld, I, K kcmil 4878BEUB 00/24 = 444 kcmil GREEN 4880BEUB , G, H, I, K 4880BEUB066PH 70 kcmil /24 = kcmil BLCK 4880BEUB BEUB 600/24 = 646 kcmil BEUB 900 kcmil 92/24 = 777 kcmil YELLOW 4826BEUB kcmil 000 Navy 4882BEUB N/ Contact for specific stranding listings G B F C Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-

34 B B Compression Connectors for Copper Conductor Copper One-Hole Lugs for 600V to kv pplications Bolt Bolt Size Bolt Size F G.0 F C C These connectors are recommended for up to kv applications. Installed with standard T&B Cat. No. TBMI, 00, TBM4M hydraulic compression tools with special rounding dies. The compression forms the connector and conductor into a solid mass to provide an optimum electrical bond between connector and conductor. The rounding die-overlapped compressions provide a smooth, round surface. This, combined with the tapered barrel ends, addresses the controlling of potentially damaging electrical stresses of high voltages. CBLE SIZE (IN.) STU SIZE IMENSIONS (IN.) B C E F 4440 #4 WG #2 WG # WG /0 WG /0 WG /0 WG /0 WG kcmil Cable size: Concentric and compact strandings * Cat. No. TB00 ie dapter required for TBMI Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Copper Two-Hole Lugs for 600V to kv pplication CBLE SIZE STU SIZE (IN.) IMENSIONS (IN.) B C E F G 447 /0 WG /0 WG /0 WG /0 WG kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil No adapter required TBMI only Cable size: Concentric and compact strandings TBM4M and 00 UL Listing limited to /0 WG 00 kcmil cable sizes * Cat. No. TB00 ie dapter required for TBMI Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 IE SET INSTLLING TOOLS 00, TBMI* & TBM4M STRIP LENGTH (IN.) COLOR COE 2 C29R 7 6 GRY 2 CR 7 6 BROWN 2 C7R 9 2 GREEN 2 C42R PINK 2 C4R BLCK 2 C49R ORNGE 2 C4R 6 PURPLE 2 C60R 2 2 RUBY INSTLLING TOOLS 00, TBMI* & TBM4M IE SET STRIP LENGTH (IN.) COLOR COE.00 C42R PINK 2.7 C4R BLCK 2.7 C49R ORNGE 2.7 C4R 6 PURPLE 2.7 C60R 2 2 RUBY 2.7 C66R 2 2 WHITE 2.7 C7R 2 2 RE 2.7 C76R 2 2 BLUE 2.7 C87R 2 2 BROWN 2.7 C94R GREEN 2.7 C06R 2 BLCK F-4 Tel: Fax: Tel:

35 Compression Connectors for Copper Conductor Bell-Ended Lugs Standard Barrel Bell-Shaped Barrel Bolt Size WIRE SIZE IMENSIONS (IN.) CLSS CLSS CLSS CLSS CLSS BOLT COE NVY FLEX G H I K M SIZE (IN.) B C F 404BS 8 2 7/ # BS 6 0 6/ BS / BS & / BS / BS 7 0, 7/ BS / / BS 2/0 2 27/24 /0 /0 /0 /0 / BS /0 0 2/24 2/0 2/0 2/0 2/0 2/ BS 4/ /24 /0 /0 /0 /0 / BS 20 0/24 4/0 4/ BS /0 4/0 4/ BS / BS / BS 00 92/ BS / BS 700 2/ BS BS BS / Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 B F C IE COE IE COLOR RE 24 BLUE GRY 2 BROWN 7 GREEN 42 PINK 4 BLCK 2 0 ORNGE 2 4 PURPLE 2 62 YELLOW WHITE 6 76 BLUE 6 80 N/ 6 94 GREEN 6 99 PINK 6 06 BLCK 07 ORNGE 7 YELLOW Tel: Fax: Tel: F-

36 Compression Connectors for Copper Conductor Bell-Ended Lugs Long Barrel E Bolt Size Bolt Size G F Bell-Shaped Copper Lugs with Two Bolt Holes WIRE SIZE CLSS CLSS CLSS CLSS CLSS BOLT IMENSIONS (IN.) IE COE NVY FLEX G H I K M SIZE (IN.) B C E F G COE IE COLOR 480BEBS BEBS RE 48BE066BS BE066BS BEBS BLUE 482BE042BS BEBS BE042BS GRY 484BE066BS BE042BS BEBS BEBS BROWN 480BE066BS BEBS BEBS BEBS BEBS GREEN 487BEBS BEBS / BEBS / BEBS / PINK 4860BE066BS / BEBS 2/0 2 /0 /0 /0 /0 /0 / BE042BS 2/0 2 /0 /0 /0 /0 /0 / BE066BS 2/0 2 /0 /0 /0 /0 /0 / BLCK 4862BEBS 2/0 2 /0 /0 /0 /0 /0 / BEBS /0 0 2/0 2/0 2/0 2/0 2/0 2/ BEBS /0 0 2/0 2/0 2/0 2/0 2/0 2/ ORNGE 4864BEBS /0 0 2/0 2/0 2/0 2/0 2/0 2/ BEBS 4/0 200 /0 /0 /0 /0 /0 / BE066BS 4/0 200 /0 /0 /0 /0 /0 / BEBS 4/0 200 /0 /0 /0 /0 /0 / PURPLE 4866BEBS 4/0 200 /0 /0 /0 /0 /0 / BE066BS 20 4/0 4/0 4/0 4/0 4/0 4/ BEBS 20 4/0 4/0 4/0 4/0 4/0 4/ YELLOW 489BEBS kcmil 20 kcmil BEBS kcmil 20 kcmil WHITE 4822BEBS kcmil 00 kcmil BEBS kcmil 00 kcmil BLUE 4874BEBS kcmil 00 kcmil BEBS 00 7 kcmil 400 kcmil BE066BS 00 7 kcmil 400 kcmil BROWN 4876BEBS 00 7 kcmil 400 kcmil BEBS 444 kcmil BEBS 444 kcmil GREEN 4880BEBS 700 kcmil 00 kcmil BLCK 8826BEBS kcmil YELLOW Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 G B F C F-6 Tel: Fax: Tel:

37 Compression Connectors for Copper Conductor Two-Barrel Lugs 600V to kv pplications Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate WIRE SIZE IMENSIONS (IN.) HOLE FIG. COE FLEX SIZE (IN.) NO. W T / /24 2 Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Cast Copper One-Hole Lugs 600V to kv pplications Heavy-uty Material: Cast Copper Finish: Electro Tin Plate Hole Size ".7 Figure Figure E Bolt Size IE COE F COLOR KEY 6 24 Blue 6 24 Blue CBLE IMENSIONS (IN.) BOLT IE SIZE B C F SIZE (IN.) COE # / * 2/ / / / * 60/ kcmil kcmil kcmil kcmil kcmil * 00/ * 2/ kcmil * 270/ ll other Cat. Nos.: Use hydraulic tools with hex dies. * No UL/CS Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F T W Hole Size ".7.0 T B C W Tel: Fax: Tel: F-7

38 Compression Connectors for Copper Conductor Cast Copper Two-Hole Lugs for Code Copper Cable 600V to kv Material: Cast Copper Finish: Electro Tin Plate E Bolt Size COE BOLT IMENSIONS (IN.) NO. OF CRIMPS CBLE SIZE G SIZE (IN.) PPROX. B C E F H IE COE 2 TON TON 40 TON #4 0 WG #8 WG * #8 WG #4 WG #2 WG # WG /0 WG /0 WG 4 6 6* /0 WG /0 WG kcmil * kcmil kcmil * kcmil kcmil M 600 kcmil M 700 kcmil ± M 70 kcmil ± / kcmil * kcmil kcmil kcmil / kcmil * L 00 kcmil L** 00 kcmil kcmil kcmil (Fig. 2) kcmil (Fig. ) kcmil /.0 29L 78/ kcmil 69/.0 49L** 78/ ie 2000 kcmil * enotes tongue thickness of alternate construction (brazed wrought-copper tongue). ** Figure 2. ll others Figure. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 E H F C Figure Figure 2 H C B F-8 Tel: Fax: Tel:

39 Compression Connectors for Copper Conductor Two-Way Splice Connectors Standard Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost. WIRE SIZE IMENSIONS (IN.) IE COE FLEX CLSS G, H, I, K, M E COE IE COLOR 404 #8 WG 7/24 = 4.9 kcmil, #8 Weld RE 40 #6 WG 6/24 = 24.6 kcmil, #6 Weld, / BLUE 406 #4 WG 9/24 = 6.7 kcmil, /.077, 49/ GRY 407 #2 WG 2/24 = 0.4 kcmil, #4 Weld.2.4 BROWN 408 # WG 0/24 = 60. kcmil, 7/24 = 70.6 kcmil, #2 Weld, / GREEN 409 /0 WG 22/24 = 90.8 kcmil, # Weld, / PINK 40 2/0 WG 27/24 = kcmil, /0 Weld, 427/.0, / BLCK 4 /0 WG 2/24 = kcmil, 2/0 Weld, /.06, 29/.0227, 427/ /24 = 79 kcmil, /.0, 29/.02, 427/ ORNGE 42 4/0 WG 40/24 = 82 kcmil, /0 Weld, 70/ PURPLE 4 20 kcmil /24 = 222 kcmil, 4/0 Weld, /.099, 29/.0286, 67/ YELLOW kcmil WHITE 4 0 kcmil RE kcmil BLUE /24 = 444 kcmil, 00 Weld, 29/.047, 427/.02, 70/ BROWN kcmil BROWN kcmil GREEN 422-TB 700 kcmil /24 = kcmil, 427/ PINK 42-TB 70 kcmil BLCK kcmil kcmil N/ Contact for specific stranding listings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Two-Way Splice Connectors Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 4 IE PURPLE 4 IE PURPLE T&B 4/0 PURPLE E 4 IE PURPLE 4 IE E I. CT. NO. WIRE SIZE IMENSIONS (IN.) COE FLEX CLSS G, H, I, K, M E IE COE IE COLOR 4804 #8 WG 7/24 = 4.9 kcmil RE 480 #6 WG 6/24 = 24.6 kcmil BLUE 4806 #4 WG 9/24 = 6.7 kcmil GRY 4807 #2 WG 2/24 = 0.4 kcmil.88.4 BROWN 4808 # WG 0/24 = 60. kcmil, 7/24 = 70.6 kcmil GREEN 4809* /0 WG 22/24 = 90.8 kcmil PINK 480* 2/0 WG 27/24 = kcmil BLCK 48 /0 WG 2/24 = kcmil ORNGE 482* 4/0 WG 40/24 = 82 kcmil PURPLE 48* 20 kcmil 0/24 = 222 kcmil YELLOW Contact for specific stranding listings * UL Listed for direct burial applications CT. NO. WIRE SIZE IMENSIONS (IN.) COE FLEX E IE COE IE COLOR kcmil WHITE 48 0 kcmil 60/24 = 262 kcmil RE kcmil 77/24 = kcmil BLUE 488* 00 kcmil 92/24 = 7 kcmil BROWN kcmil 00/24 = 444 kcmil GREEN kcmil 2/24 = kcmil /24 = 646 kcmil BLCK kcmil 92/24 = 777 kcmil.0. YELLOW kcmil kcmil N/ kcmil Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-9

40 Compression Connectors for Copper Conductor Copper Two-Way Splice Connectors for 600V to kv pplications Cast-Copper Two-Way Splice Connectors for 600V to kv pplications Heavy-uty Material: Cast Copper Finish: Electro Tin Plate Satisfies requirements of NEC 20.64(C)() for connecting to the grounding electrode system. NEC and National Electrical Code are registered trademarks of the National Fire Protection ssociation, Inc. B CBLE SIZE+ IMENSIONS B IE SET INSTLLING TOOLS 00, TBMI* & TBM4M STRIP LENGTH (IN.) COLOR COE 4006 #4 WG C29R 2 GRY 4007 #2 WG 2..4 CR BROWN 4008 # WG C7R GREEN 4009 /0 WG C42R PINK 400 2/0 WG C4R BLCK 40 /0 WG C49R 6 ORNGE 402 4/0 WG C4R 6 PURPLE kcmil.9.74 C60R 2 RUBY 40 0 kcmil C7R 2 RE kcmil C87R 2 BROWN kcmil C06R 2 7 BLCK * Cat. No. 00-TB ie dapter required for TBMI + Cable Size: Concentric and Compact strandings Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 CBLE SIZE IE COE 04 #8 WG 29 0 #6 WG #4 WG #2 WG 4 08 # WG 4 09 /0 WG 4 0 2/0 WG 66 /0 WG /0 WG kcmil 76 0 kcmil kcmil kcmil 2 Use hydraulic tools with hex dies. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-40 Tel: Fax: Tel:

41 Compression Connectors for Copper Conductor Compact design for low-profile installation. Copper Reducing Splices Thomas & Betts copper reducing splices are the most recent addition to the telecom line of copper compression lugs and connectors. They are designed for use in Central Office equipment installations in place of H-Taps in applications where the main cable is stepped down. When space is at a premium and standard H-Tap splicing options are too cumbersome, the Thomas & Betts reducing splices can be the right choice. These splices are available for a range of cables from 70 Flex to 6 Code. Requires less real estate in a Central Office oes not require a cover other than clear heat shrink One-person installation each side crimped separately Utilizes standard lug crimping dies more standard tooling options lower tonnage tools can now install even the largest splice Hand tools can be used on splices for 00 Code/0 Flex and smaller Inspection holes verify cable is fully inserted into each barrel Splices for the following cable combinations are available. ppropriate quantities of pre-cut lengths of UL Listed clear-heat shrink are provided with each splice. COE MIN COLOR COE BRNCH COLOR TBRS7F-7C0FHS 70 Flex 70 Code/00 Flex BLCK TBRS7F-0CFHS 70 Flex YELLOW 00 Code/0 Flex BROWN TBRS7F-2C4/0FHS 70 Flex 20 Code/4/0 Flex YELLOW TBRS7C0F-7C0FHS 70 Code/00 Flex 70 Code/00 Flex BLCK TBRS7C0F-0CFHS 70 Code/00 Flex 00 Code/0 Flex BROWN BLCK TBRS7C0F-2C4/0FHS 70 Code/00 Flex 20 Code/4/0 Flex YELLOW TBRS7C0F-4/0CHS 70 Code/00 Flex 4/0 Code PURPLE TBRS4/0C-2CHS 4/0 Code 2 Code BROWN PURPLE TBRS4/0C-6CHS 4/0 Code 6 Code BLUE TBRS2/0C/0F-2CHS 2/0 Code//0 Flex 2 Code BROWN BLCK TBRS2/0C/0F-6CHS 2/0 Code//0 Flex 6 Code BLUE TBRS/0CF-2CHS /0 Code/ Flex 2 Code BROWN PINK TBRS/0CF-6CHS /0 Code/ Flex 6 Code BLUE TBRS2C-6CHS 2 Code BROWN 6 Code Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-4

42 Compression Connectors for Copper Conductor Constant O.. enables faster, easier installation than contoured design. Cast-Copper Reducing Splices Thomas & Betts takes the splicing of different-sized conductors to a new level of economy and efficiency with Cast-Copper Reducing Splices. In addition to a lower cost, the key benefit to these splices is in their constant outer diameter. Unlike screw-machined, externally contoured splices, Cast- Copper Reducing Splices require no change of tool or die between crimping each end. Just slide each wire easily into the chamfered barrel, and use the same Color-Keyed tool and die to crimp both ends. The consistent O.. also makes these splices faster and easier to insulate with clear heat-shrink wrap than a contoured splice. Sand-cast construction ensures high tensile strength for heavy-duty applications, and tin-plated copper material provides high conductivity and superior corrosion resistance. Ideal for telecom (inside office/outside plant), commercial, industrial MRO and any other 600V kv applications requiring splicing of different-sized conductors Tin-plated, sand-cast copper construction provides superior tensile strength, high conductivity, and excellent corrosion resistance Easier to install and insulate than screw-machined, contour-designed reducing splices Constant O.. saves time on installation by eliminating the need for crimp tool/die change Fast and simple to insulate with clear or colored heat-shrink wrap Chamfered barrel facilitates easy wire insertion Compact, low-profile design takes up minimal space in cable tray or wire run Simple installation with Blackburn compression tools (see pp. F-80 F-00) and dies (see pp. F-0 F-04) CON. SIZE CON 2. SIZE IM. IM. E IE COE IE COLOR /0 Str. #2 Str. 2 " 6" 66 WHITE kcmil Str. 00 kcmil Str. 6" 6" 99 PINK /0 Str. 20 kcmil Str. 2 " 6" 76 BLUE #2 Str. #8 Str. 9 6" 9 2" 4 BLCK #4 Str. 2/0 Str. 2 " 27 2" /0 Str. #4 Str. 2 " 6" 66 WHITE /0 Str. 0 kcmil Str. 6" 7 2" 99 PINK /0 Str. 2/0 Str. 2 " 6" 66 WHITE /0 Str. #2 Str. 9 6" 9 2" 4 BLCK #6 Str. #8 Str. 7 2" " #4 Str. #8 Str. 7 2" " 29 GRY #4 Str. #6 Str. 7 2" " #2 Str. #6 Str. 9 6" 9 2" 4 BLCK /0 Str. /0 Str. 2 " 6" 66 WHITE #2 Str. 20 kcmil Str. 2 " 6" /0 Str. 20 kcmil Str. 2 " 6" 76 BLUE kcmil Str. 0 kcmil Str. 6" 7 2" 99 PINK /0 Str. #6 Str. 9 6" 9 2" 4 BLCK #6 Str. 2/0 Str. 2 " 27 2" 66 WHITE /0 Str. #4 Str. 9 6" 9 2" /0 Str. #2 Str. 9 6" 7 64" 4 BLCK Str. #4 Str. 7 2" " Str. #4 Str. 7 2" " #6 Str. #0 Str. 7 2" " 29 GRY #2 Str. #6 Str. 7 2" " #4 Str. #8 Str. 7 2" " # Str. /0 Str. 9 6" 9 2" 4 BLCK #0 Str. #8 Str. 7 2" " #2 Str. #8 Str. 7 2" " 29 GRY #0 Str. /0 Str. 9 6" 9 2" 4 BLCK #0 Str. 2/0 Str. 2 " 27 2" 66 WHITE #4 Str. 20 kcmil Str. 2 " 6" 76 BLUE kcmil Str. 20 kcmil Str. 6" 7 2" 99 PINK #4 Str. #8 Sol. 7 2" " #2 Str. #8 Sol. 7 2" " #0 Str. #8 Sol. 7 2" " #2 Str. #6 Sol. 7 2" " 29 GRY #8 Str. #6 Sol. 7 2" " #4 Str. #6 Sol. 7 2" " #2 Str. #6 Sol. 9 6" 9 2" 4 BLCK #2 Str. #4 Sol. 7 2" " #0 Str. #4 Sol. 7 2" " #8 Str. #4 Sol. 7 2" " 29 GRY #6 Str. #4 Sol. 7 2" " /0 Str. #4 Sol. 9 6" 9 2" Cast Solid* #2 #4 Str. 9 2" " 29 BLCK /0 Flex #4 Flex 2 " 6" 66 WHITE #4 Flex #8 Flex 9 6" 7 64" 4 BLCK *Cast Solid Field Modifiable Special F-42 Tel: Fax: Tel:

43 C-Tap Connectors for Copper Conductor Positive, all-around compression with low resistance and high pull-out values. C-Taps for 600V pplications Ideal for pigtailing, two-way splicing or tapping to an unbroken continuous main Heavy reinforcing ribs help locate compression dies and strengthen compressed joint Material: High-Conductivity Wrought Copper Finish: Plain Typical Cable Combinations Figure E represents gap in side E H E H E H Figure 2 L L FIG. NO. Figure IMENSIONS (IN.) L H E COLOR KEY RE BLUE GRY BROWN GREEN PINK BLCK ORNGE PURPLE YELLOW UL approved for direct burial. For covers, see page F-48. Taps can be supplied tin-plated. dd suffix TP to any catalog number (i.e., 472TP). BRNCH MIN #2 SOL. OR STR. #0 SOL. OR STR. #8 SOL. OR STR. #6 SOL. OR STR. #4 STR. #2 STR. # STR. /0 STR. #0 Sol. or Str #8 Sol. or Str #6 Sol. or Str #4 Str #2 Str # Str /0 Str i /0 Str /0 Str Tooling: pp. F-80 F-00 ie Selector Chart: p. F-0 F-04 L Tel: Fax: Tel: F-4

44 C-Tap Connectors for Copper Conductor Easy to work with in tight spaces. C-Taps Large Size for 600V pplications More economical than other taps and split bolts in terms of purchase, inventory, installation time, insulation and maintenance Color-coded for easy matching with proper die Barely larger than conductor insulation once installed E C Material: High-Conductivity Wrought Copper Finish: Plain WIRE SIZE IMENSIONS (IN.) INSTLLING IE IE NO. OF MIN BRNCH C E TOOL COE CRIMPS COLOR KEY 47 # WG # WG TBM4M 2 76 /0 WG /0 #2 WG TBMI 2* /0 WG 2/0 #4 WG 6 2 TBM2 TBM /0 WG /0 #6 WG /0 WG # #8 WG BLUE 2/0 WG 2/0 # WG TBM4M 06 87H 4760 /0 WG /0 # WG 7 TBMI 06* 87H /0 WG 4/0 #4 WG TBM2 TBM2-87H 2 BROWN 20 kcmil # #8 WG H 476 2/0 WG 2/0 # WG TBM4M 0 99H /0 WG /0 #2 WG TBMI 0* 99H 4 4/0 WG 4/0 #4 WG 6 64 TBM2 TBM2-2 99H 20 kcmil /0 #6 WG H 00 kcmil 2/0 #8 WG 2 PINK 4/0 WG 4/0 2/0 WG TBM4M 06H kcmil 20 kcmil # WG TBMI * 06H kcmil 4/0 #4 WG TBM2 TBM2-2 06H 2 BLCK 0 kcmil /0 #6 WG 00 06H 20 kcmil 20 kcmil 00 kcmil 00 kcmil /0 WG TBM4M 04 H 477** 0 kcmil 0 kcmil /0 WG TBMI 04* H kcmil 00 kcmil #2 WG TBM2 TBM2- H 2 YELLOW 40 kcmil 20 kcmil #4 WG H 00 kcmil 20 kcmil #6 WG 0 kcmil 0 kcmil 4/0 WG 400 kcmil 400 kcmil 2/0 WG TBMI 60 2H 2 40 kcmil 40 kcmil # WG N/ 00 kcmil 00 kcmil #2 WG kcmil 4/0 #6 WG 2 2 TBMI 60 2H kcmil 70 kcmil 4/0 WG TBMI 60 2H UL approved for direct burial. For covers, see p. F-48 Taps can be supplied tin-plated. dd suffix TP to any catalog number (i.e., 472TP). * Cat. No. 00-TB adapter required if using TBMI and XX series dies. ** #6 WG branch must be doubled. Tooling: pp. F-80 F-00 ie Selector Chart: p. F-0 F-04 F-44 Tel: Fax: Tel:

45 Copper H-Tap Connectors for Copper Conductor Copper H-Taps 600V pplications FIG. NO. COLOR COE CHT700-F WHITE CHT CHT700-9 CHT CHTCHT CHT CHT YELLOW BROWN PURPLE CHT BROWN CHT GREEN CHT YELLOW CONUCTOR SIZE COE (FLEX CBLE) MIN BRNCH BRNCH 2 BRNCH (70 00) (70) Flex Only (0 00) 70 0 (0 00) (0 4/0) 00 4/0 (0 4/0) 20 2 (4/0 2) 20 2 (4/0 2) 20 2 (4/0 2) 2 6 Str./ Sol. (2 8) 8 4 (8 4) 70 Str. (70 00) (70 00) (0) Flex Only (0 0) 4/0 /0 (20 /0) 00 4/0 (0 4/0) 20 /0 (4/0 /0) 20 2 (4/0 2) 2 6 Str./Sol. (2 8) 8 4 (8 4) 2 6 Str./Sol. (2 8) 8 4 (8 4) 0 4/0 Str. Cu. & Flex HYRULIC HE INSTLLING IE CRIMPING INFORMTION #OF CRIMPS COLOR COE IE COE STRIP LENGTH INSULTING COVERS TBMI 620CHF WHITE F " HTC000 TBMI 620CH Z " YELLOW Str TBMI 620CH Z ( 8) (2 4) " TBMI 62CH 2 N " BROWN Str TBMI 62CH 2 N ( 8) (8 4) " TBM4M C80RCH 80R 6" 8 4 PURPLE (8 4) TBM4M C80RCH 80R " 8 4 (8 4) TBM4M C80RCH 80R " 8 4 (8 4) Material: Copper per STM designation B-24- lloy 2 Tooling: pp. F-80 F-00 ie Selector Chart: p. F-0 F (8 4) TBM4M 00 TBM4M 00 C7RCH BROWN 7R 7 " HTC00 HTC40 C7RCH GREEN 7R 2" HTC2S TBMI 620CH YELLOW Z " HTC00 Tel: Fax: Tel: F-4

46 Copper H-Tap Connectors for Copper Conductor Copper H-Taps 600V pplications (continued) Material: High-Conductivity Extruded Copper Finish: Electro Tin Plate Both Sides Both Sides Branch (TYP) Branch Main Both Sides W Main (TYP) W W 2 Branch 2 Figure Figure 4 Figure Figure 6 Both Sides FIG. NO. L L H H H Branch Main (TYP) Both Sides Branch (TYP) Main (TYP) W W W Figure 2 IMENSIONS (IN.) H W L 2 STRIP LENGTH (IN.) INSULTING COVERS CHT700-F HTC000 CHT CHT CHT ().6.00 ().6 ().24 (2).0 (2).29 (2).80 HTC00 CHT CHT CHT CHT CHT HTC40 CHT CHT HTC2S Both Sides Branch 2 Both Sides L L H H Main (TYP) 2 Branch W Branch W Branch 2 Branch 2 Figure Both Sides Branch 2 Branch L Branch L W Branch Figure 7 Figure 8 Figure 9 H W Branch 2 Branch 2 L L L H H H F-46 Tel: Fax: Tel:

47 luminum H-Tap Connectors Exclusive FILLERLOK tab design. Compression Taps for 600V 90 C pplications H-type compression taps For aluminum-to-aluminum, aluminum-to-copper and copper-to-copper stranded-conductor applications Concentric and compact code strandings Material: High-Conductivity Wrought luminum COMBINTIONS MIN BRNCH SIE TP LENGTH (IN.) COLOR KEY TBM6 TBM6S TBM60RS IE COE HYRULIC TBM4M 00 TBM2 2-TON HE TBM -TON HE ORNGE 474 upper TBM2-4 0* lower TBM2-H 00* 68 2/ GREEN TBM2-H 0* 62 2/0 2 / TBM2-H 0* 640 4/0 2/ TBM2-H 02* BLUE 4/0 2/0 / TBM2-H /0 4/ RE /0 70 4/ /0 6 BLCK / * Use with adapter Cat. No. 00-TB 60 also installed by TBM/TBMS with 4 die or TBM8/TBM8S with 462 die. For Smart Tool Installation 60, 68, 62: Use TBM8-70HG 640, 648: Use TBM8-70BH Tooling: pp. F-80 F-00 ie Selector Chart: p. F-0 F-04 Tel: Fax: Tel: F-47

48 Interlocking Insulating Covers for Compression Taps Better covers for taps. Soft Shell H-Tap/ C-Tap Covers Thomas & Betts offers an improved design for one-piece covers of H-Tap and C-Tap connectors. The new design is more size-efficient and includes an easy latch mechanism. The new covers also contain flash barriers to help protect against electrical flashovers. The covers are molded from high-impact polypropylene (UL94V-) and are UL Listed, CS certified to 600V applications at 0 C. Blackburn Soft Shell Covers include these features: Size-efficient design Won t take up as much room in the enclosure or vault, easier to store and carry to the job site Easy Latch Mechanism Quick but sturdy cover latch for optimum insulation Flash Barriers Provides protection from electrical flashovers 0 C Rating Offers maximum performance and higher than many competitors temperature ratings High-Impact Polypropylene Constructed from rugged materials for longlasting protection lso available in clear, impact-resistant and flame-retardant polycarbonate (UL94V-0). The clear version includes an internal pocket for a visible identification label without opening the cover. Contact Customer Service for shipping and availability. FOR H-TPS FOR C-TPS HTCV CHT , 470, 47 CHT24-9, HTCV2 CHT2024-8, 4770, 477, CHT204-7, 4780 CHT202-6 HTCV HTCV4 HTCV2CLRFR CHT000-, CHT CHT700-, CHT700-2, CHT700-F, CHT7040- CHT24-9, CHT2024-8, CHT204-7, CHT , 474, 470, 47, 4760, 476 IMENSIONS (IN.) B C N/ 2 6 N/ Smaller size requires less space in enclosure High-impact polypropylene for rugged, dependable use Clear, polycarbonate (UL94V-0) version available Easy latch mechanism F-48 Tel: Fax: Tel:

49 Interlocking Insulating Covers for Compression Taps Quick and easy insulation for H-type compression taps. H-Tap Insulating Covers (Soft Cover) Eliminates taping Provided with three positive locking latches and overlapping fringe for maximum cable insulation... Specifications... Rating: 90 C, 600V. Made of flame-retardant, high-impact polypropylene. Material: Polypropylene Color: Black Voltage Rating: 600V max. Temperature: 90 C (C) Height typical both halves B C WIRE RNGE USE TO IMENSIONS (IN.) MX. MIN. L H-TPS INSULTE B C IM. B IM. HT20C 2/0 WG #6 WG 60/6 62/ HT40C 4/0 WG #6 WG HT600C 00 kcmil #2 WG HT000C 000 kcmil 20 kcmil to 00 kcmil to /0 WG (84.mm) HT000C-L 000 kcmil 20 kcmil to 00 kcmil to 20 kcmil (26.40mm) Tel: Fax: Tel: F-49

50 Interlocking Insulating Covers for Compression Taps H-Tap Insulating Covers (Hard Covers) For use in splice boxes, indoors or in tray indoors Easy to use simply place H-Tap in cover and snap cover closed Consult factory for available flame-retardant version Hard shell outer covers guard against impact, inner seal keeps out dust Installs quickly and easily without special tools simply snap together Eliminates time-consuming taping Provides high-quality, neat, uniform installations Range-taking design reduces inventory IMENSIONS (IN.) (LENGTH) B (THICK) C (WITH) HTC2S HTC HTC HTC40L HTC HTC HTC000L Interlocking insulating covers for H type compression taps. For use in splice boxes, indoors or in tray indoors. Place the H-Tap in the cover. Snap the cover closed. Consult factory for flame-retardant version. Technical ata: HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal.connector Cat. Nos. 47 through 4790 and 648 through 680 require hydraulic crimping tools. Refer to instruction sheets. Outer Hard Shell Covers High-impact black thermoplastic (Noryl), Flammability class UL 94V-Inner Seal Black neoprene sponge soft closed cell, oxygen index 28% UL 94 HBF Temperature Rating 90 C maximum Voltage Rating 600V maximum Uses insulation wrap instead of end cushions for inner seal. Note: Insulation covers are not reusable. For H-Tap pplications L H-TP CU H-TP HTC2 60 HTC2S CHT84-0 HTC40 60 CHT CHT CHT CHT202-6 HTC CHT000-/CHT CHT700-/CHT700-2 HTC000L 670 HTC /669 CHT700-F ± " For C-Tap pplications B ± " These insulating covers provide hard-shell insulated protection for H type compression taps and splices, and because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the rangetaking capability. Only five H-tap insulating catalog cover numbers accommodate the range of #6 WG 000 kcmil in the main, and #2 WG 00 kcmil in the branch. C-TP COLOR COE HTC BROWN GREEN PINK BLUE BROWN HTC40L BLCK ORNGE PURPLE YELLOW HTC PINK BLCK YELLOW 4780 WHITE 478 N/ HTC N/ F-0 Tel: Fax: Tel:

51 Wire Joints for Copper Conductor ll-around compression ensures high conductivity, low resistance and high pull-out values exceeding UL requirements. Compression Wire Joints for Copper Conductor Ideal for pigtailing, tapping multiple conductors or two-way splicing Form a permanent installation in minimal space Easily insulated Offer lowest installed cost Made of high-conductivity copper and electro-tin-plated Colored-coded to dies for positive matching and compression CONNECTOR RNGE CIRCULR MIL RE CBLE COMBINTION IM. (IN.) MIN. MX. MIN. MX. E COLOR COE E INSTLLING TOOLS TBM2S/2E TBM8/8S TBM/S TBM6 & TBM6S IE IE IE UPPER LOWER 460 9,90 27,290 () #2 sol. or str. (2) #0 w/() #2 sol. or str BLUE Included ,40 4,400 () #0 sol. or str. (4) #0 sol. or str GRY Included ,0 6,60 () #8 sol. or str. () #4 w/(2) #0 sol. or str BROWN Included TB 66,040 87,0 (4) #8 sol. or str. () #2 str w/(2) #2 sol. or str GREEN 460 8,480 99,990 (2) #4 sol. or str. (2) #4 w/() #0 sol. or str PINK ,060 24,220 (6) #8 str. (2) #4 w/(2) #8 sol. or str BLCK ,220 66,20 () #4 sol. or str. () #4 w/(2) #0 sol. or str ORNGE 464-TB 66,960 9,60 (4) #4 sol. or str. (2) # w/(2) #0 sol. or str PURPLE ,90 244,020 () #2 str. (2) #/0 w/(2) #8 str YELLOW Hand tools only. UL Listed E9809 code stranded Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-

52 Cast Copper Bus Taps for Copper Conductor Clamps onto bus bar no drilling required. Heavy-uty Bus Bar Taps Straight Barrel for 600V to kv pplications For bus bars up to " thick, 6" wide and code copper cable Takes up less than " of bus bar space Convex shape of connector tongue exerts great contact pressure on bus bar Installs with hydraulic tools and hex crimp dies Material: High-Conductivity Cast Copper lloy Finish: Electro Tin Plate Contact Material: Beryllium Copper Finish: Silver T im. /2 Nom. T For im. ll /2 Nom. For ll Parts Parts Listed Listed (See Chart) Bronze Bronze Palnut Palnut -/8 pprox. pprox. /8-6 /8-6 Copper Copper Plated Plated Steel Steel Brazed Bolts Bolts and and Nuts Nuts C Figure T im. /2 Nom. T im. For ll /2 Nom. For ll Parts Parts Listed Listed pprox. B pprox. (See (See Chart) Chart) Bronze Palnut WIRE FLEX IMENSIONS (IN.) FIG. BUSBR COE FLEX NO. WITH B C H /0 WG 22/ H or H /0 WG 4 7 2/0 WG H /24 2 or H H /0 WG 40/ H H /0 WG H kcmil 4 7 0/ H or H H kcmil H or H H kcmil / H or H kcmil 2 or /4 6 2H kcmil H H kcmil / H or H /24 2 or H Styles shown have cable tap on one portion of clamp assembly. Clamp assemblies with cable taps on both portions (top & bottom identical) are also available. These assemblies are identified by adding suffix to part numbers shown. Example: Only use hydraulic tools with hex crimp dies. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 ouble Cable Use Suffix " -/8 pprox. pprox. /8-6 Copper /8-6 Plated Copper Steel Plated Brazed Steel Bolts Bolts and and Nuts Nuts C Figure 2 B pprox. pprox. IE COE F-2 Tel: Fax: Tel:

53 Motor Pigtail Connectors Quick, reliable change-out of electric motors with no bolting, taping or loose connections. Motor Lead isconnects Complete line of motor lead disconnects for 600V and kv applications, covering wire range from #6 WG through 00 kcmil Fast, snap-together assembly offers maximum labor savings No need for nuts, bolts and washers or insulating tape simply slide on reusable boot Total assembly fits into tight motor housings Quick disconnect no knife cutting of melted tape, eliminating the risk of accidental cutting of wire insulation, resulting motor downtime and installer exposure Meet or exceed electrical and mechanical performance of bolted connections Motor Pigtail Connector One Line to One Load (2 Wire) C Constructed of high-conductivity copper with tin plating Female disconnects equipped with beryllium copper interface band for dependable connections B Female isconnect E C B F Male isconnect IMENSIONS (IN.) STRIP FEMLE MLE BOY COLOR BOOT LENGTH ISCONNECT ISCONNECT WIRE SIZE SIZE COE INSULTION B C E F (IN.) M64F-0 M64M-0 #6 #4 WG 0 MBOOT BLUE M64F- M64M- #6 #4 WG MBOOT M20F- M20M- #2 #0 WG MBOOT YELLOW M20F-2 M20M-2 #2 #0 WG 2 MBOOT M8F- M8M- #8 WG MBOOT RE M8F-2 M8M-2 #8 WG 2 MBOOT M6F- M6M- #6 WG MBOOT BLUE M6F-2 M6M-2 #6 WG 2 MBOOT M4F-2 M4M-2 #4 WG 2 GRY MBOOT M2F-2 M2M-2 #2 WG 2 MBOOT BROWN 7 M2F- M2M- #2 WG MBOOT MF-2 MM-2 # WG 2 MBOOT GREEN MF- MM- # WG MBOOT M0F- M0M- /0 WG PINK MBOOT M20F- M20M- 2/0 WG BLCK MBOOT M0F- M0M- /0 WG ORNGE MBOOT M40F- M40M- 4/0 WG MBOOT PURPLE M40F-4 M40M-4 4/0 WG 4 MBOOT M20F-4 M20M-4 20 kcmil 4 YELLOW MBOOT M0F-4 M0M-4 0 kcmil 4 RE MBOOT M00F-4 M00M-4 00 kcmil 4 BROWN MBOOT Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 E Tel: Fax: Tel: F-

54 Motor Pigtail Connectors Quick, easy installation! Motor Pigtail Connector One Line to One Load (2 Wire) (continued) 2 4 Choose appropriate Blackburn disconnect for conductor size to be terminated. Note color of bands on disconnect barrel. Select proper installing die by matching die color to disconnect barrel color bands. Install die in T&B tool, insert stripped wire into barrel of disconnect and compress between color bands. Repeat for mating half. Snap the two halves together and slip on insulator over mated connection. Secure insulator with Ty-Rap cable ties provided with the insulators. Material: High-Conductivity Copper Plating: Tin Insulator: Thermoplastic Elastomer WT2M WTM WT2000 ERG4002 INSTLLING TOOLS 600V Version kv Version TBM6, TBM6S TBM TBMS TBM8 TBM8S HYRULIC TOOLS FEMLE ISCONNECT MLE ISCONNECT TBM4S UPPER IE LOWER IE IE SET IE SET IE COE COLOR M64F-0 M64M-0 BLUE M64F- M64M- M20F- M20M- YELLOW M20F-2 M20M-2 M8F- M8M- X M8F-2 M8M-2 X RE M6F- M6M- X BLUE M6F-2 M6M-2 X M4F-2 M4M-2 X GRY M2F-2 M2M-2 X M2F- M2M- X BROWN MF-2 MM MF- MM GREEN M0F- M0M PINK M20F- M20M BLCK M0F- M0M ORNGE M40F- M40M M40F-4 M40M PURPLE M20F-4 M20M YELLOW M0F-4 M0M H RE M00F-4 M00M H BROWN Specifications: Wire Range: #6 to 4/0 WG Rating: 600V, 90 C Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-4 Tel: Fax: Tel:

55 Motor Pigtail Connectors Motor Pigtail Connector One Line to Two Load ( Wire) KON-TOUR louvered contact bands Color coded to match installing dies Material: High-Conductivity Wrought Copper Finish: Electro-Tin Plate FEMLE ISCONNECT C B F MLE BOY COLOR ISCONNECT WIRE SIZE SIZE COE BOOT INSULTION B C E F C B IMENSIONS (IN.) M64F-0 M264M-0 #6 #4 WG 0 BLUE MBOOT M20F- M220M- #2 #0 WG M2BOOT YELLOW M20F-2 M220M-2 #2 #0 WG 2 M2BOOT M8F- M28M- #8 WG M2BOOT RE M8F-2 M28M-2 #8 WG 2 M2BOOT M6F- M26M- #6 WG M2BOOT BLUE M6F-2 M26M-2 #6 WG 2 M2BOOT M4F-2 M24M-2 #4 WG 2 GRY M2BOOT M2F-2 M22M-2 #2 WG 2 M2BOOT BROWN 7 M2F- M22M- #2 WG M2BOOT MF-2 M2M-2 # WG 2 M2BOOT GREEN MF- M2M- # WG M2BOOT M0F- M20M- /0 WG PINK M2BOOT M20F- M220M- 2/0 WG BLCK M2BOOT M0F- M20M- /0 WG ORNGE M2BOOT M40F- M240M- 4/0 WG PURPLE M2BOOT Operating Range: 600V max., 000V max. in signs and fixtures. Listing: UL Listed and CS Certified for #2 #8 WG solid copper conductors and stranded copper conductors in the sizes shown. Selection: lways use the same body size when selecting male and female disconnects. For example, to connect a #2 WG male to a #8 WG female, select Catalog Numbers M22M-2 and M8F-2. Both have body size 2. Insulation: Use insulating boots matching the disconnect body size as indicated in the chart. To protect the connection from moisture and dirt, use sealing compound (Catalog Number MBOOT-SEL). Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 E STRIP LENGTH (IN.) Tel: Fax: Tel: F-

56 Motor Pigtail Connectors Motor Pigtail Connector One Line to Two Load ( Wire) (continued) KON-TOUR louvered contact bands Color coded to match installing dies Material: High-Conductivity Wrought Copper Finish: Electro-Tin Plate C B F C B INSTLLING TOOLS CT.NO. WT2M TBM6 TBM TBM8 WTM TBM6S TBMS TBM8S FEMLE MLE ERG4002 HYRULIC TOOLS ISCONNECT ISCONNECT WT2000 TBM2S UPPER IE LOWER IE IE SET IE SET IE COE COLOR M64F-0 M264M-0 BLUE M20F- M220M- M20F-2 M220M-2 YELLOW M8F- M28M- X RE M8F-2 M28M-2 X M6F- M26M- X M6F-2 M26M-2 X BLUE M4F-2 M24M-2 X GRY M2F-2 M22M-2 X M2F- M22M- X BROWN MF-2 M2M MF- M2M GREEN M0F- M20M M20F- M220M PINK M0F- M20M ORNGE M40F- M240M PURPLE Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 E F-6 Tel: Fax: Tel:

57 Motor Pigtail Connectors kv Motor Pigtail Connector Supplied with Boot, Pin, Silicon Gel (Two Female Connectors Required) WIRE RNGE FEMLE ISCONNECT COLOR IMENSIONS WG COE L W H BOY SIZE KVBOOT-2L #8 M8F-2 RE KVBOOT-2L #6 M6F-2 BLUE KVBOOT-2L #4 M4F-2 GRY KVBOOT-2L #2 M2F-2 BROWN KVBOOT-2L # MF-2 GREEN KVBOOT-L #2 M2F- BROWN KVBOOT-L # MF- GREEN KVBOOT-L /0 M0F- PINK KVBOOT-L 2/0 M20F- BLCK KVBOOT-L /0 M0F- ORNGE KVBOOT-L 4/0 M40F- PURPLE For easy, reliable sealing of motor disconnect boots. Sealant Sealant should be used with T&B Motor isconnect Boots: MBOOT-0, MBOOT-, MBOOT-2 and MBOOT-. The cable should be clean and free of grease and other foreign substances. pply two layers around each cable at the same distance from the connector. Slide the assembly into boot, apply Ty-Rap cable ties and work sealant around wires at end of boot to eliminate voids. End ouble Male Pin Start... Specifications... escription: Polybutene Compound pplication Temperature: 40 F to 00 F Service Temperature: -40 F to 80 F imensions: Width ",Thickness ", Length (Std. Roll) 0', wrapped on release liner Environmental Resistance: Resists normal aging process Chemical Resistance: Resists acids, bases and alcohols ielectric Strength: 200V/mil minimum Volume Resistivity: 0 ohms/cm Flame Retardancy: Pass VO Vertical Flame Test Start ESCRIPTION MBOOT-SEL Sealant For watertight applications, contact technical services. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 End Tel: Fax: Tel: F-7

58 KUBE KUBE Connectors Make economical, field-constructible, UL multiple-tap electrical connections! Connectors Multi-Tap Leave it to Thomas & Betts to bring you the most versatile, affordable solution for multiple-load installations from a single main conductor. The KUBE Multi-Tap system gangs multiple permanent, dependable compression taps mounted on a high-conductivity copper rod to achieve a space- and cost-efficient UL Listed multiple-tap connection you configure in the field. For even more flexibility, you can rotate connectors individually on the Multi-Tap rod to accommodate the bends and angles necessary to install equipment or complete circuitry without the high cost of flexible-conductor cable. Lowest installed cost for the application eliminates the need for expensive flexible-conductor cable Individual connectors can be rotated 60 on rod for multi-directional connections Versatile, modular design supports a myriad of connection possibilities UL 486B Listed and CS Certified for field installation Compression connections maintain integrity even under vibration and high temperatures Supports wire sizes from #6 to 4/0 WG Suitable for applications up to 600 volts (000 volts in signs and fixtures) Rods constructed of high-conductivity copper with corrosion-resistant tin plating Connectors constructed of electro-tin plated high conductivity copper with louvered contact bands for reliable connections and color coding for easy selection of crimping die Two-piece, UL94-V0-rated, polycarbonate insulators snap onto connectors easily for fast, safe installation Typical pplications Commercial construction Specialized installations for entertainment applications Gutter taps for all applications ny other application requiring the running of multiple loads from a main conductor Listed This Multi-Tap installation connects 4/0, # and #2 WG cables using M40F-, MF- and M2F- connectors with REC- insulators on an R-6 rod. F-8 Tel: Fax: Tel:

59 KUBE Connectors KUBE Multi-Tap makes field installation fast and easy. How to Order KUBE Multi-Tap Choose your connectors. Note that connectors to be mounted on a single Multi-Tap rod can be for different wire sizes but must be of the same body size. Choose insulators of the appropriate body size for the connectors. (One insulator required for each connector.) Choose a Multi-Tap rod that matches the body size of your connectors and that has enough positions for the number of connections you need. KUBE Multi-Tap Connectors. Remove one end nut and spacers from Multi-Tap rod. KUBE Multi-Tap Insulators One insulator required for each connector. 4. Slide connector/insulator assemblies onto rod. WIRE SIZE BOY SIZE COLOR COE M64F-0 M64F- #6 #4 WG #6 #4 WG 0 BLUE M20F-2 #2 #0 WG 2 M20F- #2 #0 WG YELLOW M8F-2 #8 WG 2 M8F- #8 WG RE M6F-2 #6 WG 2 M6F- #6 WG BLUE M4F-2 #4 WG 2 GRY M2F- #2 WG M2F-2 #2 WG 2 BROWN MF-2 # WG 2 MF- # WG GREEN M0F- /0 WG PINK M20F- 2/0 WG BLCK M0F- /0 WG ORNGE M40F- 4/0 WG PURPLE Please note that these connectors are the same as our female motor pigtail connectors. For more information on dimensions, compression tool selection and required strip length, see pages F- F-6. FOR CONNECTOR BOY SIZE REC-0 0 REC- REC-2 2 REC-. Crimp Multi-Tap connectors onto de-energized cables.. If any rod positions remain empty, slide on appropriate number of spacers to fill rod. KUBE Multi-Tap Rods 2. Snap Multi-Tap insulators over connectors. 6. Reapply end nut and tighten. Includes rod with spacers and end nuts. Rod positions indicate the maximum number of connectors the rod can hold. Spacers are provided to fill any unused positions left open for future connections. Body size of connectors, insulators and rod must match. FOR CONNECTOR BOY SIZE NO. OF RO POSITIONS R R R R R R-4 4 R-6 6 R-8 8 R-0 0 R-2 2 R R R R R R-4 4 R-6 6 R-8 8 R-0 0 R-2 2 Tel: Fax: Tel: F-9

60 KUBE Connectors cost-saving breakthrough in 90, T and cross connections. KUBE Flag, Tee and Cross Connectors Finally there s a fast, easy and affordable way to make those 90, T and cross electrical connections whenever and wherever you need them. Blackburn Flags, Tees and Crosses are designed and UL /CS approved to be used with standard Blackburn lugs and splices featuring the Color-Keyed system in field-assembled configurations. Now you don t need to use high-cost flexible conductor for connections requiring 90 bending radius or expensive brazed or welded connectors for T or cross connections! Offers lowest installed cost for the application Versatile, modular design enables thousands of fieldconstructible connection possibilities, including multicircuit configurations Flags, Tees and Crosses WIRE SIZE (WG) Insulated for fast, safe termination and installation Used with standard Blackburn lugs and splices featuring the Color-Keyed system Color coded for easy selection of correct crimping die and easy verification of proper crimp INSULTOR ST. Flags FLG64 #6 #4 F-INSUL-0 20 FLG20 #2 #0 F-INSUL-0 0 FLG8 #8 F-INSUL- 0 FLG6 #6 F-INSUL- 0 FLG4 #4 F-INSUL-2 6 FLG2 #2 F-INSUL-2 6 FLG # F-INSUL-2 6 FLG0 /0 F-INSUL- FLG20 2/0 F-INSUL- FLG0 /0 F-INSUL- FLG40 4/0 F-INSUL- FLG20 20 kcmil F-INSUL-4 / FLG0 0 kcmil F-INSUL-4 / FLG00 00 kcmil F-INSUL-4 / Tees TEE64 #6 #4 20 TEE20 #2 #0 0 TEE8 #8 TEE6 #6 0 TEE4 #4 6 TEE2 #2 6 TEE # 6 TEE0 /0 TEE20 2/0 TEE0 /0 TEE40 4/0 TEE20 20 kcmil / TEE0 0 kcmil / TEE00 00 kcmil / Crosses CROSS64 #6 #4 20/200 CROSS20 #2 #0 0/00 CROSS8 #8 0/00 CROSS6 #6 0/00 CROSS4 #4 6/60 CROSS2 #2 6/60 CROSS # 6/60 CROSS0 /0 /0 CROSS20 2/0 /0 CROSS0 /0 /0 CROSS40 4/0 /0 Flag and Tee Kit Contents: Steel carrying case TBM2S crimp tool 2 each #8, #6 and #4 WG flag bodies 2 each #8, #6 and #4 WG one-hole lugs 0 each #2, #, /0, 2/0, /0 and 4/0 WG flag bodies 0 each #2, #, /0, 2/0, /0 and 4/0 WG one-hole lugs 0 size flag insulators 4 size 2 flag insulators Flag Insulators...Specifications... Connector: Tin-plated copper Insulation: Halogen-free polypropylene Standards: UL 486, CS 22.2 #6 40 size flag insulators 0 each #8 and #6 WG tee bodies 20 each #8 and #6 WG two-way splices 6 each #4, #2 and # WG tee bodies 2 each #4, #2 and # WG two-way splices each /0, 2/0, /0 and 4/0 WG tee bodies 6 each /0, 2/0, /0 and 4/0 WG two-way splices ESCRIPTION ST. F-INSUL-0 For #6 #0 WG 20/200 F-INSUL- For #8, #6 WG 0/00 F-INSUL-2 For #4, #2, # WG 6/60 F-INSUL- For /0, 2/0, /0, 4/0 WG /0 F-INSUL-4 For 20, 0, 00 kcmil 0/0 Flag and Tee Kit ESCRIPTION ST. FLGTEEKIT Flag and Tee Kit Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F-60 Tel: Fax: Tel:

61 Copper isconnects Making connections for high-amperage loads has never been easier! High-mperage Quick Power isconnects esigned to be the fastest off-load connection possible, while maintaining system integrity Uses a multicontact approach to provide low insertion and extraction forces with low resistance and temperature rise Enables multiple connections and disconnections without changing or degrading performance characteristics MLE FEMLE Unique construction: - Made from 99.9% conductive copper, silver plated - Contact design features louvered band of beryllium copper - ll raised edges of louvered band are deflected, producing a multitude of high-force contact points - Each contact point is typically in the force range of 8,000 to 0,000 psi - High currents, caused by short circuits or sudden surges, make contact interface even more efficient by increasing contact pressure IE CONUCTOR COE M F 777 kcmil Future esign 646 kcmil Future esign kcmil Future esign 444 kcmil Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 T&B Method Traction Motor isconnect Lugs for iesel-electric Locomotives CBLE IMENSIONS E BOLT SIZE IE SIZE B C PPROX. (IN.) F G H COE M7 7/ M6 6/ M 0 0/ M 0 9/ M 2 2/ M 0 0/ M 7 7/ M 22 22/ M 27 27/ M 2 2/ M 7 7/ M 40 40/ M 0 0/ M 60 60/ M 77 77/ M 92 92/ M 00 00/ M 2 2/ M / M 92* 92/ M / Note: Some parts may not be current on the system. Contact Tech Services for information. * M 92 supplied with elongated bolt hole. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 ød" E Locking Clip 7 Multi-Lam Contact 8k" G H B F C 64 f" øy" Tel: Fax: Tel: F-6

62 Connector Kits Connector Kit for Copper Cables ESCRIPTION ST. WT. ECH TBM2K- Color-Keyed Connector Kit 2 Kit Includes ITEMS CBLE SIZE 404 One-Hole Lugs # One-Hole Lugs # One-Hole Lugs #4 407 One-Hole Lugs #2, # Way Splice Connectors # Way Splice # Way Splice # Way Splice #2 MIN. MX. 460 Pigtails #2 #4 #2 46 Pigtails #4 #2 #4 # Pigtails # #8 # #4 #0 #0 470 C-Taps #8 #2 #6 #0 #2 46 C-Taps #8 #8 #0 #4 or# #8 #0 # C-Taps #6 #6 #8 TBM20S OR TBM4S Manual Crimp Tool #8 #2 UL not applicable Carrying Cases MPWK2 Case Contents () PWK (0) M20F- (6) M8M-2 (6) M8F-2 (0) BOOT- (0) M20M- (0) M8F- (6) M6M-2 (6) M6F-2 (6) M20M-2 (0) M8M- (0) M6F- (6) M4M-2 (6) M4F-2 (6) M20F-2 (0) M6M- (0) MBOOT-2 (6) M2M-2 (6) M2F-2 MPWK2 Case Contents () PWK (6) M20F-2 () M2M- () M2F- (6) MM-2 (6) M20M-2 (6) M8F-2 () MM- () MF- (6) MBOOT-2 (6) M8M-2 (6) M6F-2 () M0M- () M0F- (8) MBOOT- (6) M6M-2 (6) M4F-2 () M20M- () M20F- (6) M4M-2 (6) M2F-2 () M0M- () M0F- (6) M2M-2 (6) MF-2 () M40M- () M40F- MKITL Case Contents () PWK () TBM2S (24) MBOOT-2 () M22M-2 (6) M8M- () M24M-2 () M26M-2 () M28M-2 (2) M2BOOT-2 (6) M8F- (2) MBOOT- (2) M2F-2 (2) M4F-2 (2) M6F-2 (6) M8M-2 (2) M28F-2 (6) M2M-2 (6) M4M-2 (6) M6M-2 (6) M6M- (6) M6F- ESCRIPTION PWK Empty case includes wall chart; make up your own selection of Blackburn lugs, splices, taps or motor disconnects featuring the Color-Keyed system. PWK4 Metal cabinet that holds four of the PWK shells that slide out for easy removal. MPWK2 Selection of size and 2 male and female motor disconnects plus insulators; to connect 60 single line to single load motor leads, #2 WG through #2 WG; tools not included. MPWK2 Selection of size 2 and male and female motor disconnects plus insulators; to connect 4 single line to single load motor leads, #2 WG through #4/0 WG; tools not included. Size 2 and male and female motor disconnects plus insulators; to convert single to single line or single line to two line. MKITL Includes Tool. MKITL F-62 Tel: Fax: Tel:

63 Joint Compound Copper colloidal surface treatment protects, lubricates and enhances conductivity of all electrical connections. Kopr-Shield Joint Compound Unique, homogenized blend of pure, polished colloidal copper, rust and corrosion inhibitors Simultaneously protects, lubricates and enhances conductivity of mating surfaces Extremely adhesive compound flows smoothly into uneven contours and voids, ensuring easy application and complete, positive protection and lubrication Good connections are one of the most important aspects of electrical work. Mechanics know how much downtime is caused when fluids or oils leak into the raceway system or when they have to look for a weak link in a ground system caused by a high-resistance connection. Mechanics also know how much time is spent keeping contacts, switches, lugs and other connectors clean or replacing parts because of green scourge buildup. Thomas & Betts has the solution to improve connections made in thousands of electrical and raceway installations made each day by electricians everywhere. Kopr-Shield Compound may be used to your advantage in all electrical installations. When the environment is hostile to electrical and mechanical connections, Kopr-Shield Compound is a must! ESCRIPTION ST. WT. LBS./C oz. Container with Brush oz. Container with Brush CP8-TB 8-oz. Container with Brush CP6 6-oz. Container with Brush CP28 -Gallon Can LUM-SHIEL luminum Joint Compound Won t settle-out, thin, thicken, harden or dry out under the most severe environmental conditions Excellent temperature characteristics can be brushed on at -0 F to 20 F (other compounds either turn solid or run like water at these extremes) and remains intact at short terms even at,800 F Use Kopr-Shield Compound for battery lugs and cables to: Prevent green scourge corrosion Reduce resistance Ease terminal installation and removal Use Kopr-Shield Compound for raceways to: Lubricate for ease of assembly and disassembly Improve grounding continuity (exceeds code requirements) Use Kopr-Shield Compound for fuse clips to: Eliminate hot spots for even heat distribution Prevent oxidation by preventing carbon path formation Lubricate for easy installation and removal of fuses Use Kopr-Shield Compound for wiping contacts, drum switches and slip rings to: Prevent galling, burning, pitting and discoloration Suppress arching and dissipation of coronas Lubricate for ease of operation CONTINS ESCRIPTION 209 Squeeze Bottle, Pt. P8 M 8-oz. Brush Cap Can -Gallon Can For aluminum cable connections; contains fine zinc particles which break through oxide film on cable strands upon compression of connection; ensures a low resistance contact and seals out air and moisture. Note: UL Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC applications up to 8kV and 90 C. NEC and National Electrical Code are registered trademarks of the National Fire Protection ssociation, Inc. Tel: Fax: Tel: F-6

64 Connectors for luminum/copper Code Conductor For tight, secure bus-bar connections. Belleville Compression Washers Essential when bolting aluminum lugs and connectors to bus bars with steel or brass hardware Maintains constant pressure in heavy-duty, high-temperature applications vailable with or without flat washer When bolting aluminum lugs and connectors to bus bars with steel or brass hardware, the recommended practice to ensure a tight connection is to use a Belleville spring washer on top of a flat washer under the bolt head or nut. For heavy-duty service where the heat rise is expected to exceed 0 C above ambient, this procedure maintains constant pressure as the connector metals expand and contract with temperature changes. IMENSIONS (IN.) BOLT FLT WSHER BELLEVILLE WSHER SIZE (IN.) B C Belleville Compression Washers Plus Flat Washer 60800B B B B Belleville Compression Washer Only Note: Ordering quantity must be in unit quantities and multiples thereof. The Belleville washer should be installed with a larger flat washer to spread the high stresses of the spring washer edges over a large area of the lug and/or bus bar. Quick, dependable and versatile. ragon Tooth Transition Washers Connect copper-to-aluminum, copper-to-copper or aluminum-to-aluminum component Toothed surface penetrates aluminum and copper oxides Lower installed cost no need to grind aluminum surfaces, apply compounds or use spring-type washers Steel or Copper Stud Compression Washer luminum Lug Tin-Plated Nut Tin or Cadmium-Plated Mild Steel Flat Washer TW4 TW6 TW8 TW2 TW8 BOLT SIZE (IN.) TORQUE IN LBS F-64 Tel: Fax: Tel:

65 Connectors for luminum/copper Code Conductor Perform equally well on both aluminum and copper conductors. One-Hole Lugs E For 90 C, 600V to kv applications Easily matched to the correct Blackburn installing die featuring the Color-Keyed system for positive compressions Hardened steel dies compress connector around cable, changing round strands to polygonal shapes and cold flowing strands and connector into a solid, homogenous mass Long compression areas ensure complete contact Multiple compressions prevent creep of aluminum conductors Filled with high-temperature oxide-inhibitor compound Electro-tin plating prevents electrolytic corrosion of copper to ensure lowest contact resistance Material: High-Conductivity Wrought luminum Finish: Electro-Tin Plate B F C CBLE SIZE BOLT IMENSIONS COLOR IE L/CU SIZE (IN.) B C E F COE COE # #0 WG RE # #8 WG BLUE 6004-TB # #6 WG GRY #4 WG GREEN #2 WG PINK # WG GOL / TN / OLIVE / RUBY / WHITE kcmil RE kcmil BLUE kcmil BROWN kcmil GREEN kcmil PINK kcmil BLCK kcmil PURPLE kcmil YELLOW kcmil N/ Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 Tel: Fax: Tel: F-6

66 Connectors for luminum/copper Code Conductor esigned and approved for use with both aluminum and copper conductors. Two-Hole Lugs For 90 C, 600V to kv applications For aluminum and copper concentric conductors and compact code aluminum strandings Filled with oxide-inhibitor compound Material: High-Conductivity Wrought luminum Finish: Electro-Tin Plate E Wire barrel factory-filled with oxideinhibiting compound. G B CBLE SIZE Range-Taking Narrow-Tongue Single-Barrel Lugs F C BOLT SIZE (IN.) IMENSIONS (IN.) B C E F G IE COE COLOR COE 6020 /0 WG TN /0 WG /0 WG OLIVE /0 WG /0 WG RUBY /0 WG /0 WG WHITE kcmil kcmil RE kcmil kcmil BLUE kcmil kcmil BROWN kcmil kcmil GREEN kcmil kcmil PINK kcmil kcmil BLCK kcmil kcmil PURPLE 60278* 70 kcmil YELLOW kcmil N/ Note: Bolt holes " on " centers, 2" on " centers. * Cat. No is also UL Listed for 900 Compact. For 90 C, 600V to kv applications Material: luminum Finish: Electro-Tin Plate 2"-wide tongues Bolt holes on " centers d L-CU CBLE RNGE BOLT SIZE NO. OF COMPRESSIONS IMENSIONS (IN.) TBM2M 642, TBM B C 6027N 0 00 kcmil 2" N kcmil 2" * 90 C, 600V to kv applications ll lugs have 2"-wide tongues. Bolt holes on " centers. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 HEX IE NO. COLOR COE 2 99H PINK 2 H YELLOW C ia. j f B Flat y F-66 Tel: Fax: Tel:

67 Connectors for luminum/copper Code Conductor Much smaller than standard aluminum lugs for the same cable size. One-Hole luminum Compact-Size Equipment Lug For 90 C, 600V applications For use with aluminum cables only Can be directly substituted for equipment mechanical lugs in most applications B LUMINUM CBLE SIZE Only seven dies handle all 4 lug sizes Factory-filled with joint compound Electro-tin plated Supplied with Neoprene insulating covers E LUMINUM RNGE TKING* BOLT HOLE (IN.) IMENSIONS (IN.) B C E F 602 # # # # # /0 #8 / /0 # 2/ / /0 2/0 4/ kcmil kcmil # kcmil kcmil 2/ kcmil V, 90 C This lug is reduced in size as compared to an aluminum lug of the same cable size. It can be substituted for the equipment mechanical lugs in most cases. Factory-filled with joint compound. Electro-tin plated. Cover is Neoprene. * For range-taking capability, use TBM8-70/TBM8-70M Smart Tool. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 F C Tel: Fax: Tel: F-67

68 Connectors for luminum/copper Code Conductor For aluminum-to-copper, aluminum-to-aluminum or copper-to-copper splicing. Two-Way Splice Connectors For 90 C, 600V to kv applications For aluminum and copper concentric conductors and compact code aluminum strandings Permit aluminum conductors to be spliced to copper or aluminum conductors Material: High-Conductivity Wrought luminum Finish: Electro-Tin Plate Splice aluminum conductors to copper conductors of equal ampacities. luminum Reducing Connectors For 90 C, 600V applications Filled with high-temperature oxideinhibiting compound esigned for the right combination of equivalent sizes (Example: 4/0 WG aluminum to 2/0 WG copper) Selection table gives aluminum/ copper equivalents for all sizes Material: High-Conductivity Wrought luminum Finish: Electro-Tin Plate CONUCTOR COE RUBY IE RUBY IE Smaller I.. end for for Copper cable /0 CU IMENSIONS (IN.) T&B /0 L RUBY IE E RUBY IE E IE COE Larger I.. end for for lum. cable COLOR COE 6000 #0 Str. WG RE 600 #8 Str. WG BLUE 6007 #6 Str. WG GRY 602 #4 Str. WG GREEN 606 #2 Str. WG/# Str. WG PINK 6022 # Str. WG GOL 600 /0 WG TN 606 2/0 WG OLIVE 6042 /0 WG RUBY /0 WG WHITE kcmil RE kcmil BLUE kcmil BROWN kcmil GREEN kcmil PINK kcmil BLCK kcmil PURPLE kcmil/900 compact.69.0 YELLOW kcmil CBLE SIZE IMENSIONS (IN.) COLOR LUMINUM COPPER E IE COE KEY 6090 #8 WG #0 WG BLUE 6090 #6 WG #8 WG 2 29 GRY 609 #4 WG #6 WG GREEN 6092 # WG # WG GOL 6090 /0 WG #2 WG 2 0 TN 609 2/0 WG # WG OLIVE /0 WG /0 WG RUBY /0 WG 2/0 WG 7 66H WHITE kcmil /0 WG 4 6 7H RE kcmil 4/0 WG H BLUE kcmil 4/0 WG H BROWN kcmil 20 kcmil H GREEN kcmil 0 kcmil H PINK kcmil 400 kcmil H BLCK kcmil 00 kcmil H PURPLE kcmil 00 kcmil 6 2 H YELLOW Selection table gives aluminum/copper Installing Tools: equivalents for all sizes. Connectors are filled with a high-temperature oxide-inhibiting compound. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 TBM(s) #0 WG 4/0 WG TBM6(s) #0 WG 0 kcmil TBM8(s) #0 WG 0 kcmil F-68 Tel: Fax: Tel:

69 Connectors for luminum/copper Code Connector Everything you need to connect to a transformer in one convenient kit. Transformer Lug Kits For 90 C, 600V applications For use with aluminum cables only Include all necessary range-taking compression or mechanical type lugs and bolting hardware to connect to designated transformers TRNSFORMER TERMINL LUGS KIT CONTENTS KV SIZES KIT L CBLE RNGE* NUTS BOLTS WSHERS Compression -7 2 Ø -4 Ø 0-7 Ø Ø Ø 0-00 Ø Ø 0-00 Ø 6CL-SK 6CL-SK2 6CL-SK 6CL-SK Ø 6CL-SK4 Mechanical -7 2 Ø -4 Ø 0-7 Ø Ø Ø 0-00 Ø 622ML-SK 622ML-SK2 622ML-SK 00 Ø 622ML-SK4 #8 /O L x " 8 FLT " 8 #4 00 kcmil 4 SPRING " 8 #4 00 kcmil L x " 8 FLT " 6-20 x 2" 8 SPRING " 6 Color-Keyed Compression Equipment Lugs #4 00 kcmil L x " FLT " SPRING " 2/0 00 kcmil L x 2" 6 FLT " 6 SPRING " 6 #4 00 kcmil L x " FLT " SPRING " 2/0 00 kcmil L x 2" 6 FLT " 6 SPRING " 6 #00 70 kcmil L x 2" 8 FLT " 8 SPRING " 8 # x " 8 FLT " 8 #6 20 kcmil 4 SPRING " 8 #6 20 kcmil x " 8 FLT " 6-20 x " 8 SPRING " 6 #6 20 kcmil x " FLT " Ready Lugs Mechanical Lugs** SPRING " kcmil x 2" 6 FLT " 6 SPRING " kcmil x 2" 8 FLT " 8 SPRING " 8 * To ensure proper range-taking compression on Blackburn equipment lugs, use Smart Tool (Cat. No. TBM8-70/TBM8-70M-). ** Largest cable in lug can be applied with standard hex or hand tool. Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 ST. Tel: Fax: Tel: F-69

70 Connectors for luminum/copper Code Conductor Converts an aluminum cable into a two-sizes-smaller copper pigtail. Bi-Pin Bi-Metal Pin Connectors with Insulating Covers For 90 C, 600V applications Upgrades connection by eliminating cold flow and oxidation of aluminum Reduces oversized aluminum cable Enables termination of aluminum cable into a copper-only lug Barrel prefilled with joint compound Material: Copper Wire/luminum Body Finish: Electro-Tin Plate Insulator: Neoprene (600V dielectric rating) iameter of of pin pin connector assy. assy. Insulator Connector installed with insulator LUM. CBLE SIZE COPPER WIRE SIZE BOY LENGTH FTER INSTLLING (IN.) IE COE NO. 690 #8 WG #0 WG #6 WG #8 WG #4 WG #6 WG #2 WG #4 WG # WG # WG /0 WG #2 WG /0 WG # WG /0 WG /0 WG 2 60 Length COLOR KEY BLUE GOL ORNGE 694 4/0 WG 2/0 WG 2 60 RUBY kcmil /0 WG WHITE kcmil 4/0 WG 2 2 7H kcmil 20 kcmil 2 2 7H kcmil 20 kcmil 87H kcmil 0 kcmil 87H kcmil 400 kcmil 07H kcmil 00 kcmil 07H Hand Tools Smart Tool Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 RE BROWN ORNGE Stranded Copper Wire/Cable (Factory (Factory Installed) Installed) To inspect installation: Match Match the installing the installing dies to the dies pin connector to the permanent pin connector embossing. permanent embossing. (For tools (For with tools code with embossing code dies) embossing dies) Body Length Installed installed Connector Installed installed Strip Length luminum Cable (For Termination) F-70 Tel: Fax: Tel:

71 Connectors for luminum/copper Code Conductor 90 Flag Lugs 600V, 90 C Material: luminum Finish: Electro-Tin Plate Insulation: PVC ip Coated CU STU CBLE SIZE SIZE (IN.) PHSE IMENSIONS (IN.) B C E F G IE COE.8 0-FT-4NTK / FT-4NTK 2/ FT-4NTK / FT-4NTK 4/ * Each Cat. No. consists of three connectors, () connector per phase. Connectors supplied with Thomas & Betts oxide-inhibitor compound in wire bore. Installation tooling: Hand or hydraulic tools. CU CBLE SIZE STU SIZE (IN.) PHSE IMENSIONS (IN.) B C E F G IE COE FT-4NTK 20 kcmil FT-2NTK 0 kcmil FT-2NTK 00 kcmil FT-8NTK 70 kcmil Tooling: pp. F-80 F-00 ie Selector Chart: pp. F-0 F-04 G E T&B B 90 F C Tel: Fax: Tel: F-7

72 Heavy-uty Battery Connectors Tin-Plated Straight Battery Connectors Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV, TBMV, TBM820, TBM820S BULK SE CBLE SIZE N COLOR ESCRIPTION I.. O.. BULK COLOR KEY BC4SUBT BC4SUBT-C 4 Gauge Straight Universal GRY BC2SUBT BC2SUBT-C 2 Gauge Straight Universal GREEN BCSUBT BCSUBT-C Gauge Straight Universal PINK BC0SUBT BC0SUBT-C /0 Gauge Straight Universal BLCK BC20SUBT BC20SUBT-C 2/0 Gauge Straight Universal ORNGE BC0SUBT BC0SUBT-C /0 Gauge Straight Universal PURPLE BC40SUBT BC40SUBT-C 4/0 Gauge Straight Universal YELLOW BC4SPBT BC4SPBT-C 4 Gauge Straight Positive BC4SNBT BC4SNBT-C 4 Gauge Straight Negative GRY BC2SPBT BC2SPBT-C 2 Gauge Straight Positive BC2SNBT BC2SNBT-C 2 Gauge Straight Negative GREEN BCSPBT BCSPBT-C Gauge Straight Positive BCSNBT BCSNBT-C Gauge Straight Negative PINK BC0SPBT BC0SPBT-C /0 Gauge Straight Positive BC0SNBT BC0SNBT-C /0 Gauge Straight Negative BLCK BC20SPBT BC20SPBT-C 2/0 Gauge Straight Positive BC20SNBT BC20SNBT-C 2/0 Gauge Straight Negative ORNGE BC0SPBT BC0SPBT-C /0 Gauge Straight Positive BC0SNBT BC0SNBT-C /0 Gauge Straight Negative PURPLE BC40SPBT BC40SPBT-C 4/0 Gauge Straight Positive BC40SNBT BC40SNBT-C 4/0 Gauge Straight Negative YELLOW Tin-Plated Flag Battery Connectors Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV, TBMV, TBM820, TBM820S BULK SE CBLE SIZE N COLOR ESCRIPTION I.. O.. BULK COLOR KEY BC0FU BC0FNBL /0 Gauge Flag Universal BLCK BC20FU BC20FNBL 2/0 Gauge Flag Universal ORNGE BC0FU BC0FNBL /0 Gauge Flag Universal PURPLE BC40FU BC40FNBL 4/0 Gauge Flag Universal YELLOW BC0FPBT BC0FPBT-C /0 Gauge Flag Positive BC0FNBT BC0FNBT-C /0 Gauge Flag Negative BLCK BC20FPBT BC20FPBT-C 2/0 Gauge Flag Positive BC20FNBT BC20FNBT-C 2/0 Gauge Flag Negative ORNGE BC0FPBT BC0FPBT-C /0 Gauge Flag Positive BC0FNBT BC0FNBT-C /0 Gauge Flag Negative PURPLE BC40FPBT BC40FPBT-C 4/0 Gauge Flag Positive BC40FNBT BC40FNBT-C 4/0 Gauge Flag Negative YELLOW BC0SUBT BC0SPBT 2.2 BC0FNBT I.. O I.. O.. I.. O Min F-72 Tel: Fax: Tel:

73 ORNGE 2/0 BTT Heavy-uty Battery Connectors Tin-Plated Elbow Battery Connectors Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV, TBMV, TBM820, TBM820S BULK BC0ERNBT BC0ERNBT-C /0 Gauge Right Elbow Negative BC0ERPBT BC0ERPBT-C /0 Gauge Right Elbow Positive BC20ERNBT BC20ERNBT-C 2/0 Gauge Right Elbow Negative BC20ERPBT BC20ERPBT-C 2/0 Gauge Right Elbow Positive BC0ERNBT BC0ERNBT-C /0 Gauge Right Elbow Negative BC0ERPBT BC0ERPBT-C /0 Gauge Right Elbow Positive BC40ERNBT BC40ERNBT-C 4/0 Gauge Right Elbow Negative BC40ERPBT BC40ERPBT-C 4/0 Gauge Right Elbow Positive BC0ELNBT BC0ELNBT-C /0 Gauge Left Elbow Negative BC0ELPBT BC0ELPBT-C /0 Gauge Left Elbow Positive BC20ELNBT BC20ELNBT-C 2/0 Gauge Left Elbow Negative BC20ELPBT BC20ELPBT-C 2/0 Gauge Left Elbow Positive BC0ELNBT BC0ELNBT-C /0 Gauge Left Elbow Negative BC0ELPBT BC0ELPBT-C /0 Gauge Left Elbow Positive BC40ELNBT BC40ELNBT-C 4/0 Gauge Left Elbow Negative BC40ELPBT BC40ELPBT-C 4/0 Gauge Left Elbow Positive Tin-Plated Stackable Battery Connector Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV or TBMV SE CBLE SIZE N COLOR ESCRIPTION I.. O.. BULK COLOR KEY BLCK ORNGE PURPLE YELLOW BLCK ORNGE PURPLE YELLOW BC0ELNBT.8 - Negative.84 - Positive BC08 I.. O.. BC0ERNBT BULK SE CBLE SIZE N COLOR ±.040 M ±.020 W ±020 C ±.020 E ±.00 STU SIZE BULK COLOR KEY BC Gauge GRY BC Gauge GREEN BC Gauge PINK BC /0 Gauge BLCK BC /0 Gauge ORNGE BC /0 Gauge PURPLE BC /0 Gauge YELLOW For " Threaded Stud Maintenance-Free Batteries M MX Max W MX Max MX Max ORNGE 2/0 BTT Color Code E MX Max C MX Max NTI-ROTTION nti-rotation Pads PS Tel: Fax: Tel: F-7

74 T Heavy-uty Battery Connectors Blackburn Starter Lugs Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV or TBMV BULK SE CBLE SIZE STU SIZE (IN.) ±04 B ±02 C ±02 ±02 BULK BL Gauge BL Gauge BL Gauge BL26 2 Gauge BL Gauge BL Gauge BL6 Gauge BL Gauge BL Gauge BL06 /0 Gauge BL /0 Gauge BL /0 Gauge BL206 2/0 Gauge BL /0 Gauge BL /0 Gauge BL06 /0 Gauge BL /0 Gauge BL /0 Gauge BL406 4/0 Gauge BL /0 Gauge BL /0 Gauge Splices (Two-Way Connectors) Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV or TBMV BS4 Y Splices COLOR KEY GRY GREEN PINK BLCK ORNGE PURPLE YELLOW Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV or TBMV Insulating Cover: CX ORNGE 2/0 BTT BL44 C 2/0 BTT BSY0 & B B BULK SE CBLE SIZE BULK COLOR KEY BS Gauge 0 00 GRY BS Gauge 0 00 GREEN BS Gauge 0 00 PINK BS /0 Gauge 0 00 BLCK BS /0 Gauge 0 00 ORNGE BS /0 Gauge 0 00 PURPLE BS /0 Gauge 0 00 YELLOW STRIP CBLE SIZE SE CBLE SIZE N COLOR LENGTH COLOR KEY BSY20 2/0 (2) #2 2/0 Gauge " ORNGE BSY0 /0 (2) # /0 Gauge " PURPLE BSY40 4/0 (2) /0 4/0 Gauge 7 " YELLOW F-74 Tel: Fax: Tel:

75 Heavy-uty Battery Connectors brasion resistant and engineered for optimum performance at both high and low temperatures. Blackburn Battery/Starter Cables Fine flexible copper rope stranding PVC jacket conforms to SE J27 specifications Layer of paper separates insulation from copper, providing easy stripping with no stranding damage Temperature rated for 80 C SE CBLE SIZE CBLE LENGTH BC Gauge 00 ft. BC Gauge 00 ft. BC-00 Gauge 00 ft. BC0-00 /0 Gauge 00 ft. BC /0 Gauge 00 ft. BC0-00 /0 Gauge 00 ft. BC /0 Gauge 00 ft. BC Gauge 000 ft. BC Gauge 00 ft. BC-00 Gauge 00 ft. BC0-00 /0 Gauge 00 ft. BC /0 Gauge 00 ft. BC0-00 /0 Gauge 00 ft. BC /0 Gauge 00 ft. BC4-000R 4 Gauge 000 ft. BC2-00R 2 Gauge 00 ft. BC-00R Gauge 00 ft. BC0-00R /0 Gauge 00 ft. BC20-00R 2/0 Gauge 00 ft. BC0-00R /0 Gauge 00 ft. BC40-00R 4/0 Gauge 00 ft. CBLE COLOR BLCK RE Flexibility ideal for tight spaces and cold environments Blackburn Color-Keyed system markings for fast and accurate identification Marked in -ft. increments for easy measurement vailable in red or black jacket color SE CBLE SIZE CBLE LENGTH BC4-2 4 Gauge 2 ft. BC2-2 2 Gauge 2 ft. BC-2 Gauge 2 ft. BC0-2 /0 Gauge 2 ft. BC20-2 2/0 Gauge 2 ft. BC0-2 /0 Gauge 2 ft. BC40-2 4/0 Gauge 2 ft. BC4-2R 4 Gauge 2 ft. BC2-2R 2 Gauge 2 ft. BC-2R Gauge 2 ft. BC0-2R /0 Gauge 2 ft. BC20-2R 2/0 Gauge 2 ft. BC0-2R /0 Gauge 2 ft. BC40-2R 4/0 Gauge 2 ft. CBLE COLOR BLCK RE Material: High-Conductivity Copper Finish: Electro-Tin Plate Installing Tools: TBM-SV or TBMV BC0-2 BC0-2R Specially designed for demanding industrial and OEM requirements. Heavy-uty Battery Cable 0 C temperature rated and UL recognized Heavier PVC jacket conforms to SE J27 specifications Blackburn Color-Keyed system markings for fast and accurate identification Marked in -ft. increments for easy measurement Layer of paper separates insulation from copper for easy stripping with no strand damage 600V rated available in bulk only pplication specific call to order Tel: Fax: Tel: F-7

76 Metric Connectors for Copper Conductor One-Hole Metric Lugs Blackburn metric lugs are manufactured from electrolytic copper tube. The dimensions of the tube are designed to obtain the most efficient electrical conductivity and mechanical strength, resisting vibration and pull out. Blackburn metric lugs are annealed to guarantee optimum ductility, which is a necessity for compression connectors having to withstand severe deformation arising when compressed or bending of the tongue that may happen during installation. Connectors have to perform adequately with vibration loads, and annealing is necessary to avoid material failure between the barrel and the tongue. The presence of an inspection hole facilitates full insertion of the conductor, and the barrel length is designed to allow easy and accurate positioning of the dies during the crimping operation. Lugs are electrolytically tin-plated to eliminate oxidation of the copper material. Blackburn metric lugs complement our connector family and meet a growing need for customer s connector requirements. etails of the appropriate crimping tools and dies are included. Our group is always available to provide any technical advice required. Please contact them if sizes are needed additional to those shown in this catalog. CON. SIZE SQMM Ø IMENSIONS (MM) 6 TON 4 TON 26 TON 60 TON LOW STRNE FLEXIBLE STU MM ØI B M N L ST. TBM62BSCR (CRIMPS) BPLT4BSCRI (CRIMPS) TBM26MCC (CRIMPS) TBM60MCC (CRIMPS) MCC6M4 4,6 8,0,0 4,0 2, 4, 00 MC6-6 MCC6M 4 6,6 9,0 6, 6,0 2,0, 00 () MCC6M6 6,6,0 7,0 6,0 2, 6,4 00 N/ N/ N/ MCC0M4 4 4,6 0,0,0 4,0 22, 4, 00 MCC0M* 4,6 0,0 6, 6,0 26,0, 00 MC0-6 MC0-4 MCC0M6* 0 6 4,6,0 7,0 6,0 26, 6,4 00 () () MCC0M8* 8 4,6,0 9,0 8,0 0, 8,4 00 N/ N/ MCC0M0* 0 4,6 8,0,0 0,0 4, 0, 00 MCC6M4* 4,8,,0 4,0 2, 4, 00 MCC6M*,8, 6, 6,0 29,0, 00 MC6-6 MC6-4 MCC6M6* 6 6,8, 7,0 6,0 29, 6,4 00 () () MCC6M8* 8,8,0 9,0 8,0, 8,4 00 N/ N/ MCC6M0* 0,8 8,0,0 0,0 7, 0, 00 MCC2M* 7,0 4,0 6, 6,0,, 00 MCC2M6* 6 7,0 4,0 7,0 6,0 2,0 6,4 00 MC2-6 MC2-4 2 MCC2M8* 8 7,0,0 9,0 8,0 6,0 8,4 00 () () N/ N/ MCC2M0* 0 7,0 8,0,0 0,0 40,0 0, 00 MCCM* 8,9 7,0 6, 6,0 4,0, 00 MCCM6* 6 8,9 7,0 7,0 6,0 4, 6, MC-6 MC-4 MCCM8* 8 8,9 7,0 9,0 8,0 8, 8,4 00 () () MCCM0* 0 8,9 9,0,0 0,0 42, 0, 00 N/ N/ MCCM2* 2 8,9 2,0 4,0 2,0 47,,2 0 MCC0M8* 8 0,0 9,0 9,0 8,0 42, 8,4 0 MC0-6 MC0-4 0 (2) () MCC0M2* 2 0,0 2,0 4,0 2,0,,2 0 N/ N/ MCC70M6* 6, 2,0 8,0 7,0 44,0 6,4 0 MCC70M8* 8, 2,0 9,0 8,0 46,0 8,4 0 0 MC70-6 MC70-4 MCC70M0* 70 0, 2,0,0 0,0 0,0 0, 0 70 (2) () MCC70M2* 2, 22,0 4,0 2,0,0,2 0 N/ N/ MCC70M6* 6, 26,0 8,0 6,0 6,0 7,0 0 MCC9M8* 8, 2,0 9,0 8,0 2, 8, MC9-6 MC9-4 9 (2) () MCC9M2* 2, 2,0 4,0 2,0 6,,2 2 N/ N/ *UL Listed Note: See metric compression tools on p. F-00. LISTE WIRE CONNECTOR 7 R F-76 Tel: Fax: Tel:

77 Metric Connectors for Copper Conductor CON. SIZE SQMM Ø IMENSIONS (MM) 6 TON 4 TON 26 TON 60 TON LOW STRNE FLEXIBLE STU MM ØI B M N L ST. TBM62BSCR (CRIMPS) BPLT4BSCRI (CRIMPS) TBM26MCC (CRIMPS) TBM60MCC (CRIMPS) MCC20M MCC20M8* 8,2 28, 9,0 8,0 4, MC20-6 MC20-4 MCC20M0* 20 0,2 28,,0 0,0 8, (2) () MCC20M2* 2,2 28, 4,0 2,0 6,0.2 2 N/ N/ MCC20M6* 6,2 28, 8,0 6,0 7, MCC0M2* ,7, 6,0 4,0 7,0.2 2 MC0-6 MC0-4 0 MCC0M6* 0 6 6,7, 9,0 7,0 8, () () N/ N/ MCC8M0* 0 9,2,,0,0 76, MC8-6 MC8-4 8 () () MCC8M6* 6 9,2, 9,0 7,0 88,0 7.0 N/ N/ MCC240M0* 0 2, 9,0,0,0 82, MC240-6 MC () (2) MCC240M6* 6 2, 9,0 9,0 7,0 94,0 7.0 N/ N/ MCC00M0* 0 2,7 44,0 20,0,0 96, MC00-4 MCC00M2* ,7 44,0 20,0 4,0 99,0.2 0 N/ () MCC00M6* 6 2,7 44,0 22,0 9,0 0, N/ N/ MCC400M0 2 27,0,0 22,0 9,0,0.2 MC400-4 MC MC MCC400M ,0,0 22,0 9,0,0.2 N/ () (2) (2) MCC400M6 6 27,0,0 22,0 9,0,0 7.0 MCC00M0 6,2 MCC00M ,0 N/ N/ MCC00M6 6 0, 6, 22,0 9, ,0 MCC60M6 6,4 6,6 22,0 9, , MCC60M20 20,4 6,6 24,0 2, ,0 6 N/ N/ MCC800M6 6 8,0 72,0 24,0 9, , MCC800M ,0 72,0 24,0 2, ,0 N/ N/ N/ MCC000M6 6 44,0 80,0 24,0 9, , MCC000M ,0 80,0 24,0 2, ,0 2 N/ N/ N/ *UL Listed Note: See metric compression tools on p. F-00. B N M L Ø I MC00-26 (2) MC60-26 (2) LISTE WIRE CONNECTOR 7 R MC00-60 (2) MC60-60 (2) MC (2) MC (2) Tel: Fax: Tel: F-77

78 Metric Connectors for Copper Conductor Narrow-Tongue Metric Lugs Blackburn narrow-tongue metric lugs feature a contained tongue width. Our lugs have been specifically developed for applications with L.V. circuit breakers with reduced space requirements. The tongue width allows a quicker and easier installation. Blackburn narrow-tongue metric lugs are manufactured from electrolytic copper tube. The specific design of the barrel and dimensions create the best combination of mechanical strength and electrical conductivity. Blackburn narrow-tongue metric lugs are annealed to guarantee optimum ductility and are electrolytically tin-plated to avoid oxidation. The barrel is provided with an internal chamfer for easy insertion of the conductor. The length allows easy positioning of the dies for proper crimping. CON.SIZE FLEXIBLE SQMM Ø STU MM IMENSIONS (MM) ØI B M N L MCCNT0M 0 4,6 9,0 6, 6,0 26,0, 00 MCCNT6M 6,8 9,0 6, 6,0 29,0, 00 MCCNT2M 2 7,0 9,0 6, 6,0,, 00 MCCNTM6 6 8,9, 8,0 7,0 6, 6,4 00 MCCNT0M ,0, 8,0 7,0 40, 6,4 0 MCCNT70M6 70 6,, 8, ,0 6,4 0 MCCNT9M8 9 8,, 9,0 8,0 2, 8, 2 MCCNT20M8 8,2 9,0 4,0 9,0 60,0 8, MCCNT20M0 0,2 9,0 4,0 9,0 60,0 0, 2 MCCNT0M8 8 6,7 9,0 8,0 9,0 70,0 8,4 2 0 MCCNT0M0 0 6,7 9,0 8,0 9,0 70,0 0, 2 MCCNT8M ,2 24, 8,0 9,0 77,0 0, 2 MCCNT240M0 0 2,,0,0 9,0 80,0 0, MCCNT240M ,,0 6,0 2,0 86,0,2 MCCNT240M6 6 2,,0 9,0 7,0 94,0 7,0 ST. 6 TON TBM62BSCR (CRIMPS) MCCNT00M ,7,0 6,0 2,0 9,0,2 0 N Note: See metric compression tools on p. F-00. B N M MC0-6 () MC6-6 () MC2-6 () MC6-6 () MC0-6 (2) MC70-6 (2) MC9-6 (2) MC20-6 (2) MC20-6 (2) MC0-6 () MC0-6 () MC8-6 () MC240-6 () MC240-6 () MC240-6 () L Ø I 4 TON BPLT4BSCRI (CRIMPS) MC0-4 () MC6-4 () MC2-4 () MC-4 () MC0-4 () MC70-4 () MC9-4 () MC20-4 () MC20-4 () MC0-4 () MC0-4 () MC8-4 () MC240-4 (2) MC240-4 (2) MC240-4 (2) MC00-4 () F-78 Tel: Fax: Tel:

79 Metric Connectors for Copper Conductor Two-Way Metric Splice Connectors Blackburn metric splice connectors are designed for joining low voltage conductors. Made of electrolytic copper tube having similar dimensions to the Blackburn metric lugs, these connectors are also annealed and electrolytically tin-plated. They feature an internal chamfer at both ends. For easy insertion of the conductor, a center stop is provided to ensure correct positioning. CON. SIZE SQMM IMENSIONS (MM) LOW STRNE FLEXIBLE ØI L ST. 6 TON TBM62BSCR (CRIMPS) 4 TON BPLT4BSCRI (CRIMPS) 26 TON TBM26MCC (CRIMPS) 60 TON TBM60MCC (CRIMPS) MCST ,8 00 N/ N/ N/ N/ MCST ,4 00 N/ N/ N/ N/ MCST , MC6-6 ( + ) N/ N/ N/ MCST , MC0-6 MC0-4 ( + ) ( + ) N/ N/ MCST6 6 6, MC6-6 MC6-4 ( + ) ( + ) N/ N/ MCST , MC2-6 MC2-4 ( + ) ( + ) N/ N/ MCST 2 8,9 00 MC-6 MC-4 ( + ) ( + ) N/ N/ MCST ,0 7 0 MC0-6 MC0-4 (2 + 2) ( + ) N/ N/ MCST , 9 0 MC70-6 MC70-4 (2 + 2) ( + ) N/ N/ MCST , 4 2 MC9-6 MC9-4 (2 + 2) ( + ) N/ N/ MCST , MC20-6 MC20-4 (2 + 2) ( + ) N/ N/ MCST ,7 8 2 MC0-6 MC0-4 ( + ) ( + ) N/ N/ MCST , MC8-6 MC8-4 ( + ) ( + ) N/ N/ MCST , 7 MC240-6 MC240-4 ( + ) (2 + 2) N/ N/ MCST , N/ MC00-4 ( + ) N/ N/ MCST ,0 94 N/ MC400-4 MC MC ( + ) (2 + 2) (2 + 2) MCST , 98 6 N/ N/ MC00-26 MC00-60 (2 + 2) (2 + 2) MCST ,4 0 6 N/ N/ MC60-26 MC60-60 (2 + 2) (2 + 2) MCST ,0 2 N/ N/ N/ MC (2 + 2) MCST000, ,0 20 N/ N/ N/ MC (2 + 2) Note: See metric compression tools on p. F-00. Ø I L Tel: Fax: Tel: F-79

80 Tools and ies Blackburn JB2B 2-Ton Manual Hydraulic Crimp Tool Self-contained hydraulic crimping tool for copper, aluminum and SCR connectors Two-stage, rapid-ram advance mechanism for fast installation 80 head rotation ccepts all U-type dies used for lcoa, Burndy, Thomas & Betts and Blackburn tools of equivalent tonnage... Specifications... Installing Range: Up to 70 kcmil copper lugs & splices Up to 60 kcmil aluminum lugs & splices CHT84-0 to CHT202-6 copper H-taps 60 to 648 aluminum H-taps 47 to 4770 C-taps Output Force: 2 tons imensions (L x W x H): 22 " x 2 2" x 4 7 " Weight without ies: lbs. Integral self-gauging system in tool head ensures proper adjustment before each crimp. Blackburn O Mechanical Compression Tools O8 Tool includes " fixed die in nose and can also accept other standard insert dies, such as O,, 840, etc. OF and OB Tools feature fixed O and dies for versatility OB Tools also accept other standard M6 insert dies Optional fiberglass handles provides better balance, resulting in easier handling and positioning Optional lever action (indicated by L72 suffix) has been optimized and tested to require minimum force to crimp Creates hex-style crimp ESCRIPTION JB2B 2-Ton Manual Hydraulic Crimp Tool with Carrying Case ESCRIPTION HNLE LENGTH (IN.) WEIGHT (LB.) O8 Fixed " ie, Straight Wooden Handles 2 6. O8 Fixed " ie, Fiberglass Handles O8 Fixed " ie, Curved Wooden Handles 2 6. OF Fixed O and ies, Straight Wooden Handles 2 6. OF Fixed O and ies, Fiberglass Handles OF Fixed O and ies, Curved Wooden Handles 2 6. OB Fixed O and ies, Straight Wooden Handles 2 6. OB Fixed O and ies, Fiberglass Handles OB Fixed O and ies, Curved Wooden Handles 2 6. O8L72 Fixed " ie, Hotstick Handles." x 72" OBL72 Fixed O and ies, Hotstick Handles." x 72" OH Insulating Head Covers.40 F-80 Tel: Fax: Tel:

81 Tools and ies Type O Tool ies OJB O BL BY9 0 Hex (non-bow) BY4 6 Hex (non-bow) BY4 747 Hex (non-bow) BY4 T BY47 K BY49 B BY J BY P BY 6 BY* 7 2 (EEI index 26) BY7 BY9 6 (index 6.242) BY2 BY2 2 (index 6) BY2 9 6 BY27 6 BY BY (index 6) BY 77 BY 78 BY7 840 (EEI ) BY Wire Cutter (2/0 max.) BY6 Orange (Nicopress) BY6 Plum BYC* 7 2 Red BY7C* Blue BY9C* 6 Gray BY2C* Brown BY2C* 2 Pink BY24C* 2 Gold BY2C* 9 6 Tan/Orange BY27C* 6 Yellow BYC* 6 Olive/Purple BY2C* Ruby BYC* 78 White BY7C* 840 Red BY28C* 7 2 Black BYC* P Green OH Insulating Head Cover *Can also be used with O8 tool. ESCRIPTION OR COLOR COE U-Type ies B8CS ie Set HO O ie Set H ie Set HN N ie Set HU U ie Set HBKC BKC HBKT BKT B24E EEI 8 B0E EEI 9 B9E EEI 0 B49E EEI (840) B6E EEI 2 B80E EEI B20H EEI 4 B7H B72H B7H B74H B7H B76H B76SH B06CHI Pink/Gold B08CHI Tan/Orange B09CHI Olive/Pruple BCH Red/Blue B0SH B0CH Green B26CH Ruby/Yellow B7CH Red B72CH Black B7CH Blue B74CH Gray B7CH Brown B76CH Pink B0CHI White B2CHI Brown ESCRIPTION OR COLOR COE Tel: Fax: Tel: F-8

82 Tools and ies Tested up to 7kV, this tool enables you to crimp any connector manufactured to the NSI C99.4 specification up to 00 kcmil. 6.2-Ton Battery-Powered ieless Crimping Tool 0.9" Jaw Opening Compresses Homac /nderson-style lugs with 6.2 tons of force, eliminating the need for dies udible bypass lets you know when predetermined pressure is achieved dvance and retract buttons on pistol-grip handle enable one-hand operation, freeing the other hand to maneuver the cable Weather-resistant housing, built to last in rugged, outdoor conditions COMP. FORCE CONNECTOR RNGE COPPER N LUMINUM LUGS N SPLICES IMENSIONS (IN.) WEIGHT (LBS.) WRRNTY HMC Tons #0 00 H x 2.W x 4L. with Battery Years Note: For range-taking connectors, the cable must be the maximum size specified for the connector. Tested up to 7kV, this tool crimps any connector manufactured to the NSI C99.4 specification from #6 WG to 70 kcmil. 6.2-Ton Battery-Powered Flip-Top ieless Crimping Tool." Jaw Opening Compresses Homac /nderson-style lugs with 6.2 tons of force, eliminating the need for dies One stationary and three movable indenting nibs close at 90 angles to each other so that the connector is squeezed equally at four strategic points External bypass cartridge enables faster pressure adjustment and repair times udible bypass lets you know when predetermined pressure is achieved Weather-resistant housing, built to last in rugged, outdoor conditions COMP. FORCE CONNECTOR RNGE COPPER N LUMINUM LUGS N SPLICES IMENSIONS (IN.) WEIGHT (LBS.) WRRNTY HMC Tons #6 70 H x 2.W x.l 2 with Battery Years Note: For range-taking connectors, the cable must be the maximum size specified for the connector. F-82 Tel: Fax: Tel:

83 Tools and ies Nothing to lose a built-in " die is precision-cast and installs compression connectors from #8 to 4/0. UT M Installation Tool Fast action one stroke of the tool develops full compression SHURE-SQUEEZER design ensures proper compression before jaws release Weighs only 2.2 lbs. ESCRIPTION UT M Installs Compression Connectors from #8 to 4/0 Removable, reversible die installs 2" and " compression connectors. UT Installation Tool and Upper ies lso accommodates UT -4 G GOL IE, a 2" and " gold upper die for CSR and UT -4 R RE IE, a 2" and " red upper die for compressed and compact stranded wire Fast action one stroke of the tool develops full compression SHURE-SQUEEZER design ensures proper compression before jaws release Weighs only 2.2 lbs. rop-forged cutting blades and fiberglass handles designed for easy field replacement. Utility Cable Slicers Rugged fiberglass handles provide many years of dependable service rop-forged cutting blade s slicing action provides flush, burr-free conductor ends. Well-designed handle stops prevent knuckle busting during use ESCRIPTION MXIMUM RNGE MX. O INC. INSULTION OVERLL LENGTH (IN.) UT 4 C Cable Slicer Small 600 l 0 Cu 6 2 UT 6 C Cable Slicer Large 000 l 00 Cu 2 2 Note: For use on copper and aluminum cable only. Not for use on steel or CSR cable. For insulating covers for the area where the blades and handles are joined, please consult your Thomas & Betts representative. The compact, dependable tool for turning a screw. llen Wrench PVC-dipped handle gives you a steady grip while turning vailable for 6" and " hex screws to match the most popular screw sizes Installation Tool UT Upper ies UT -4 G GOL IE UT -4 R RE IE ESCRIPTION Installs Compression Connectors on CSR, Stranded, Compressed and Compact Stranded 2" and " Gold Upper ie for CSR and Stranded 2" and " Red Upper ie for Compressed and Compact Stranded HEX SIZE (IN.) W 6 6 W 8 Tel: Fax: Tel: F-8

84 Tools and ies TBM4S Comfort Crimp Tool Requires the lowest handle force of any tool in its class up to 7% less than competing tools Wide installing range of #8 #2 WG copper and #0 #6 WG aluminum lugs and splices lso installs up to green color-coded C-taps and M2 Series motor lead disconnects Shure-Stake mechanism ensures a complete crimp cycle before release for a proper crimp every time Color-coded die wheel for easy matching with Blackburn lugs and splices featuring the Color-Keyed system Crimpssist foot provides stability when work surface leverage is needed to crimp larger connectors UL Listed for use with Blackburn compression connectors featuring the Color-Keyed system TBM4S ieless Crimp Tool Wide range of #8 WG to 20 kcmil for copper lugs and #8 to 4/0 WG for aluminum lugs djustable indenter eliminates the need to buy and maintain numerous individual dies Shure-Stake mechanism ensures a properly completed crimp each time Easily adjusted by turning knurled adjusting wheel and aligning pointer with proper terminal size ieless, adjustable crimper for Blackburn compression connectors featuring the Color-Keyed system TBMS Crimp Tool Creates diamond-style crimp Wide range of #8 WG to 20 kcmil for copper and #0 to 4/0 WG for aluminum lugs and splices lso installs C-taps from 470 to 470 Shure-Stake mechanism ensures a properly completed crimp each time Includes color-coded, die code-embossed installation dies Creates diamond-style crimp ESCRIPTION TBM4S Crimp tool with Shure-Stake mechanism for #8 #2 copper and #0 #6 WG aluminum Lugs and Splices TBM4S Creates indent-style crimp ESCRIPTION ieless crimp tool with Shure-Stake mechanism for #8 WG 20 kcmil copper and #8 4/0 WG aluminum TBMS COLOR COE RE BLUE GRY BROWN GREEN PINK BLCK ORNGE PURPLE YELLOW GOL TN OLIVE RUBY IE CT. NO WHITE 48 F-84 Tel: Fax: Tel:

85 Tools and ies TBM6S Crimp Tool Carrying Cases for TBMS and TBM6S Creates diamond-style crimp Wide ranges of #8 WG thru 00 kcmil for copper lugs, splices and taps and #0 WG thru 0 kcmil for aluminum lugs and splices lso installs 60 through 640 orange, green and blue H-taps Shure-Stake mechanism ensures a properly completed crimp each time Comes complete with plastic carrying case and wire brush Note: The TBM6S tool can also be used to crimp Sta-Kon terminals. See Sta-Kon section for dies. TBM8S Crimp Tool Creates diamond-style crimp Installs code copper lugs and connectors #8 WG through 00 kcmil Installs aluminum lugs and connectors #0 WG through 0 kcmil Shure-Stake mechanism ensures positive compression Included dies are color coded and provide die-code embossing for easy installation and inspection Installs all code copper compression joints and small C-taps Comes complete with installing dies and wire brush in plastic carrying case TBM6S COLOR COE CT. NO UPPER IE CT. NO LOWER IE RE BLUE GRY BROWN GREEN PINK BLCK ORNGE PURPLE YELLOW GOL TN OLIVE RUBY WHITE RE BLUE BROWN ESCRIPTION 29-6M Steel Carrying Case for TBMS and TBM6S 29-6 Plastic Carrying Case for TBMS and TBM6S TBM8S COLOR COE RE BLUE GRY BROWN GREEN PINK BLCK ORNGE PURPLE YELLOW GOL TN OLIVE RUBY IE CT. NO WHITE 46 RE 466 BLUE 467 BROWN 468 Tel: Fax: Tel: F-8

86 Tools and ies Lightweight, battery-powered tool. BPI4200CR 4-Ton Inline Cordless Crimp Tool Head rotates 80 for ease of use in tight spaces Powerful Ni-MH battery yields more crimps per charge Bright LE display indicates remaining battery life Includes tool, two Ni-MH batteries, battery adapter, battery charger, carrying case and nine hex crimp dies (TBM622 TBM6266)... Specifications... Installing Range: Up to 00 kcmil copper lugs and splices Up to 4/0 WG aluminum lugs and splices Output Force: 4 tons Great for overhead lines and service connections. BP4UCR Rechargeable 6-Ton Crimping Tool Jaws rotate 80 for ease of operation in confined spaces Ergonomically designed for one-handed operation Includes tool, two Ni-MH batteries, battery adapter, recharger and carrying case Fixed /8 (BG) and groove in tool head imensions (L x W x H): 4.6" x 2.6" x 4.2" Battery: Ni-MH 9.6V.0h Weight with Battery:. lbs. ESCRIPTION BPI4200CR 4-Ton Inline Cordless Crimp Tool with ccessories groove accepts all W-style dies; also includes fixed O groove Creates hex-style crimp... Specifications... Installing Range: Service entry connectors requiring /8 (BG), or O crimp die Output Force: 6 tons imensions (L x W x H): 7.7" x 2.6" x 4.7" Battery: Ni-MH 9.6V.0h Weight with Battery:. lbs. ESCRIPTION BP4UCR Rechargeable 6-Ton Crimping Tool with ccessories F-86 Tel: Fax: Tel:

87 Tools and ies 2000 ir-operated Bench-Mount Crimp Tool Installs copper and aluminum connectors on wire sizes from #8 WG to 00 kcmil Compact, heavy-duty air tool Simple to operate just insert stripped wire into connector barrel, position it in crimping nest and depress foot pedal to actuate crimping dies Uses same crimping dies as TBM6S (see p. F-8) Creates diamond-style crimp ESCRIPTION 2000 ir-operated Bench-Mount Crimp Tool Battpac LT BPLT62BSCR/BPLT6200BSCR 6-Ton Compression Tools Ergonomic design and reduced weight for operator comfort New double-speed feature decreases crimp time by doubling jaw speed until it reaches load New, more powerful Ni-MH battery has 0% more energy and less memory effect than old batteries Rotating head allows maximum flexibility for crimping Uses TBM62 Series dies... Specifications... Installing Range: Up to 00 kcmil copper lugs & splices Up to 0 kcmil aluminum lugs & splices 470 to 470 C-taps Output Force: 6 tons imensions (L x W x H): " x /4" x 7 /8" Battery: Ni-MH 4.4V.0h Weight with Battery: 8 lbs. Creates hex-style crimp ESCRIPTION BPLT62BSCR Battpac LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, wrist strap, carrying case (no dies). BPLT6200BSCR Complete Battpac LT Tool Kit with dies TBM622 through TBM6287. Tel: Fax: Tel: F-87

88 Tools and ies Battpac LT BPLT6BSCR/BPLT600BSCR 6-Ton Compression Tools Open yoke design allows for maximum crimping flexibility New double-speed feature decreases crimp time by doubling jaw speed until it reaches load New, more powerful Ni-MH battery has 0% more energy and less memory effect than old batteries Uses 6-Ton Series dies and Blackburn O and Series dies (requires adapter U-K, IEPOW or IEP62); otherwise, uses TBM62 series dies vailable as a complete kit with 6 TBM series crimp dies for #8 WG to 00 kcmil copper (#0 WG to 0 kcmil aluminum)... Specifications... Installing Range: Up to 600 kcmil copper lugs & splices Up to 400 kcmil aluminum lugs & splices CHT84-0 to CHT24-9 copper H-taps 60 to 648 aluminum H-taps 470 to 470 C-taps Output Force: 6 tons imensions (L x W x H): " x " x 7 " Battery: Ni-MH 4.4V.0h Weight with Battery: 8 lbs. TBM6H 6-Ton Hydraulic Crimping Head Lightweight design weighs less than 7 lbs., including dies Embosses die code on connection for easy inspection Creates hex-style crimp Creates hex-style crimp ESCRIPTION BPLT6BSCR Battpac LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, carrying case (no dies) BPLT600BSCR Battpac LT Tool Kit with ies. Includes tool, two batteries, charger, shoulder strap, carrying case and 6 crimp dies from TBM622 through TBM6287 Uses 6-Ton Series and Blackburn O and Series dies color-coded for easy matching with Blackburn connectors featuring the Color-Keyed System... Specifications... Installing Range: Up to 600 kcmil copper lugs & splices Up to 400 kcmil aluminum lugs & splices CHT84-0 to CHT24-9 copper H-taps 60 to 648 aluminum H-taps 470 to 470 C-taps Output Force: 6 tons Operating Pressure: 0,000 psi nominal imensions (L x W x H): 2" x 2 " x 9 6" Weight without ies: 6. lbs. ESCRIPTION TBM6H 6-Ton Hydraulic Head with Steel Case TBM6H- ie Set for #8 WG thru 00 kcmil (6-TON2 thru 6-TON87) F-88 Tel: Fax: Tel:

89 Tools and ies TBM2 2-Ton Hydraulic Crimp Head Rugged steel construction is durable for most applications Includes five sets of multi-nested dies ies emboss die code on connectors for easy inspection Closed yoke design yields maximum crimp performance Uses TBM2 style dies... Specifications... Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices 47 to 477 C-taps 642M 2-Ton Hydraulic Crimping Head Rugged steel construction is durable for most applications Used for Blackburn compression connectors featuring the Color-Keyed System and Sta-Kon connectors The only military-listed hydraulic head (Mil. Spec. MS244-) Output Force: 2 tons Operating Pressure: 0,000 psi nominal imensions (L x W x H): 4 " x 2 2" x 7 " Weight without ies: 9 lbs. Uses 700 Series dies for Blackburn connectors; see Sta-Kon section for Sta-Kon dies Creates hex-style crimp ESCRIPTION TBM2 2-Ton Hydraulic Head with Steel Case If using old style 700 Series ie Set, use adapter Cat. No. TBM2-R for adaptation to the above tool. Order adapter separately. Creates hex-style crimp... Specifications... Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices 47 to 477 C-taps Output Force: 2 tons Operating Pressure: 0,000 psi nominal imensions (L x W x H): 4 2" x 2 2" x 6" Weight without ies: 9 lbs. ESCRIPTION 642M 2-Ton Hydraulic Head with Steel Case Tel: Fax: Tel: F-89

90 Tools and ies SMRT Tools Tool is smart because it requires no dies utomatically compresses to the correct depth based on size of connector in jaws C-type head swivels 90 for easy crimp positioning Forged steel construction is well suited for both field and bench work Installs both Color-Keyed and non-insulated Sta-Kon connectors How the SMRT Tool Works The SMRT Tool was engineered with built-in intelligence* that enables it to sense the connector barrel diameter and automatically apply just the right amount of compression force. This eliminates virtually all air spaces and forms the connector and conductor strands into a solid mass, resulting in a high-quality, low-resistance connection. In addition, the tool clearly embosses T&B with each compression for positive verification that the correct tool was used. * System Novopress Uniform, ependable Connections The SMRT Tool gives you consistent, high-quality compression connections over a wide range of connector sizes. vailable in manual, battery-powered and air-operated versions, this tool easily installs lugs and splices from #8 WG through 900 kcmil copper or 70 kcmil aluminum without changing dies. For the specified wire range, all you need is one tool. You always have the right die size, eliminating die-selection mistakes. Lower Installation Costs Productivity will be greatly improved with the SMRT Tool, especially when installing a variety of connector sizes or types. Initial investment is low, requiring minimal tool inventory. These benefits add up to lower installed cost. C-Type Yoke Offers Installation Convenience The C-type yoke configuration and large die spacing enable the SMRT Tool to slip directly over the connector. This means added speed and convenience when installing two-way splice connectors, especially in confined spaces. SMRT Tool Range Taking Features The following size Blackburn lugs and splices featuring the Color-Keyed System, when crimped with the SMRT Tools, produce these range taking capabilities: COPPER STNR WIRE SIZE RNGE TKING STNR WIRE SIZE LUMINUM RNGE TKING /0 WG #6 /0 WG /0 WG #6 /0 WG 2/0 WG # 2/0 WG 2/0 WG # 2/0 WG 4/0 WG #2 4/0 WG 4/0 WG #2 4/0 WG 00 kcmil 2/0 WG 00 kcmil 00 kcmil 2/0 WG 00 kcmil 0 kcmil 20 0 kcmil 0 kcmil 20 0 kcmil 00 kcmil kcmil 00 kcmil 4/0 WG 00 kcmil 70 kcmil kcmil 70 kcmil kcmil TBM8-70M- 2-Ton ieless Manual Hydraulic Tool ESCRIPTION TBM8-70M- 2-Ton ieless Manual Hydraulic Compression Tool Battpac LT TBM8-70BSCR 2-Ton ieless Battery-Powered Tool TBM8-70BSCR Creates indent-style crimp... Specifications... Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices Creates indent-style crimp Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices ESCRIPTION TBM Ton ieless Hydraulic Head Battpac LT 2-Ton ieless Battery-Powered Compression Tool. Includes carrying case, charger, two batteries and carry strap. Creates indent-style crimp Output Force: 2 tons imensions (L x W): 2 /2" x 4 7 /2" Weight: lbs.... Specifications... Output Force: 2 tons imensions (L x W x H): 9 2" x 7 " x 8 2" Battery: NiCd 4.4V 2.4h Weight with Battery: 9 lbs.... Specifications... Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices Output Force: 2 tons Operating Pressure: 0,000 psi nominal imensions (L x W x H): 4 2" x 4 7 2" x 2 9 6" Weight: 9 lbs. ESCRIPTION TBM Ton ieless Hydraulic Compression Head F-90 Tel: Fax: Tel:

91 Tools and ies TBM4M 4-Ton Manual Hydraulic Crimp Tool Features short fiberglass handles for insulation and ease of use in tight spaces Two-stage pump provides rapid advance for fast installation Uses standard T&B 00 Series dies... Specifications... Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices CHT84-0 to CHT202-6 copper H-taps TBM4MC 4-Ton Compact Manual Hydraulic Crimp Tool Improved ergonomic design requires less force 80 rotating head for use in tight spaces.6" jaw opening accommodates large compression terminals and joints ual-speed action pump offers fast advancing speed for approach of die to connector and slower, more powerful speed for crimping Built-in safety valve bypasses oil supply at maximum pressure Pressure-release system can be easily activated at any stage of compression Uses standard T&B 00 Series dies 60 to 648 aluminum H-taps 47 to 477 C-taps Output Force: 4 tons Length: 24" Weight without ies:.4 lbs.... Specifications... Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices CHT84-0 to CHT202-6 copper H-taps 60 to 648 aluminum H-taps 47 to 477 C-taps Output Force: 4 tons Length: 20 2" Weight without ies: 4 lbs. ESCRIPTION TBM4M 4-Ton Manual Hydraulic Crimp Tool with Case Creates hex-style crimp Creates hex-style crimp ESCRIPTION TBM4MC 4-Ton Compact Hydraulic Crimp Tool Tel: Fax: Tel: F-9

92 Tools and ies Battpac LT BPLT4BSCR/BPLT4BSCRI 4-Ton Battery-Powered Compression Tools Reduced weight and ergonomic design ouble-speed feature decreases crimp time by doubling jaw speed until it reaches load Rotating head allows maximum flexibility for crimping Includes two Makita 4.4V Ni-MH batteries (.0 MP Hrs.) Built-in LE battery power indicator On-tool C power jack BPLT4BSCR 00 4-Ton Hydraulic Crimping Head Rugged design, made to last in field or on bench C-yoke provides maximum flexibility for crimping Uses standard T&B 00 Series dies Operates on 0,000-psi hydraulic pumps Creates hex-style crimp Creates hex-style crimp Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices CHT84-0 to CHT202-6 copper H-taps 60 to 648 aluminum H-taps 47 to 477 C-taps BPLT4BSCR BPLT4BSCRI ESCRIPTION Installing Range: Up to 900 kcmil copper lugs & splices Up to 70 kcmil aluminum lugs & splices CHT84-0 to CHT202-6 copper H-taps 60 to 648 aluminum H-taps 47 to 477 C-taps BPLT4BSCRI... Specifications... Output Force: 4 tons imensions (L x W x H): 8 " x 7 " x 0" Battery: 4.4V.0h Ni-MH Weight with Battery: 8. lbs. Battpac LT 4-Ton Compression Tool. Includes carrying case, charger, two batteries, carry strap Same as above, but fully insulated Output Force: 4 tons Operating Pressure: 0,000 psi nominal imensions (L x W x H): 2" x 2 2" x 4 " Weight without ies: 0 lbs.... Specifications... ESCRIPTION 00 4-ton hydraulic head with steel case F-92 Tel: Fax: Tel:

93 Tools and ies Battpac LT BPLTBSCR -Ton Battery-Powered Compression Tool Rotating head allows maximum flexibility for crimping ouble-speed feature decreases crimp time by doubling jaw speed until it reaches load Includes two Makita 4.4V Ni-MH batteries (.0 MP Hrs.) Built-in LE battery power indicator On-tool C power jack Creates hex-style crimp TBMI -Ton Hydraulic Crimping Head Head made of forged steel and insulated with rubber boot Longer, slimmer design enables easier access into tight spaces, such as in cable tray and central office applications Wider jaw opening eases crimping of larger lugs, C-taps and H-taps Uses 600 Series dies; can also use 00 Series dies with 00-TB adapter Creates hex-style crimp Ton Hydraulic Crimping Head Compact design delivers maximum pressure for larger lugs and splices Ideal for applications requiring larger lugs up to 2000 kcmil Uses 00 and 400 Series dies... Specifications... Installing Range: Up to 00 kcmil copper lugs & splices Up to 000 kcmil aluminum lugs & splices CHT84-0 to CHT70-0-F copper H-taps BPLTBSCR ESCRIPTION 60 to 680 aluminum H-taps 47 to 4790 C-taps Output Force: tons imensions (L x W x H): 2" x 2" x " Battery: 4.4V.0h Ni-MH Weight with Battery: 2.7 lbs. Battpac LT -Ton Compression Tool. Includes carrying case, charger, two batteries, and carry strap... Specifications... Installing Range: Up to 00 kcmil copper lugs & splices Up to 000 kcmil aluminum lugs & splices CHT84-0 to CHT70-0-F copper H-taps 60 to 680 aluminum H-taps 47 to 4790 C-taps ESCRIPTION TBMI Insulated -Ton Hydraulic Head with Steel Case 600 Series Fits directly into tool for larger size connectors, 800 kcmil 00 kcmil 00 Series Used in conjunction with 00-TB dapter, #8 WG 70 kcmil... Specifications... Installing Range: Up to 2000 kcmil copper lugs & splices Up to 2000 kcmil aluminum lugs & splices Output Force: 40 tons Output Force: tons Operating Pressure: 0,000 psi nominal imensions (L x W x H): " x 2 " x 4 " Weight without ies: 6. lbs. Operating Pressure: 0,000 psi nominal imensions (L x W x H): 2" x 4 " x 7 " Weight without ies: 40 lbs. Creates hex-style crimp ESCRIPTION Ton Hydraulic Head with Steel Case Tel: Fax: Tel: F-9

94 Tools and ies 606 Foot-/Hand-Operated and 604 Hand-Operated Hydraulic Pump 606 operates with either foot or hand; 604 is hand operated only Operates all T&B hydraulic heads Built-in safety bypass valve Factory set at 9,800 psi... Specifications... Nominal Pressure: 9,800 psi Pumping Capacity: 2.6 cu. 200 psi 0.6 cu. 0,000 psi Reservoir Volume: 2 cu.in. (0.4 gal.) Battpac LT BPLT970P2 Pump Small and lightweight 60 minutes full recharge Highly visible display indicates battery power level Socket for 24 VC external connection Operation in any position: on its side or upright Separate operation/release buttons protect against accidental operation Energy consumption limited by automatic shut-off Easily accessible oil top-up inlet Max. Handle Force: 0 lbs. imensions (L x W x H): 2" x " x 6 " Weight: 29 lbs.... Specifications... Nominal Pressure: 0,000 psi Pumping Capacity: 0 cu. in./min. Reservoir Volume: 60 cu. in. (.26 gal.) imensions (L x W x H): 2" x 6 2" x 2 " Battery: Ni-MH 24V, h Weight with Battery: 20.9 lbs. Battery Performance Guide In tests, the number of crimps obtained from a fully charged battery, using a remote crimping head, was: 02 crimps for Cu connectors on 20 kcmil H Cu conductor 98 crimps for C-Tap connectors on #2 WG H Cu conductor 76 crimps for Cu sleeve connectors on 00 kcmil H Cu conductor ESCRIPTION 606 Combination Hand- or Foot-Operated Hydraulic Pump 604 Hand-Operated Hydraulic Pump BPLT970P2 ESCRIPTION 606 Foot-/Hand-Operated Hydraulic Pump Battpac LT Pump includes canvas accessories carrying bag, carrying strap, remote hand controller, two batteries, battery charger and non-drip couplings BPLT970RB Ni-MH 24V Replacement battery BPLT970RP Canvas backpack for pump BPLT970C Power connecting cable with clips BPLT970FS Remote foot pedal controller F-94 Tel: Fax: Tel:

95 Tools and ies 600 Electric Hydraulic Pump esigned for use with single-acting cylinders and tools rated for 0,000-psi operation Supplied with metal carrying case 620 hand switch and 69 hydraulic hose, both sold separately, required for operation... Specifications... Motor: 2 hp, V, 0 60 Hz, 0 amps Pumping Capacity: 70 cu. in./min. at 00 psi 2 cu. in./min. at,000 psi 2 cu. in./min. at,000 psi 8 cu. in./min. at 0,000 psi ESCRIPTION 600 Electric Hydraulic Pump hand or foot switch and non-metallic hose (sold separately) required for operation You may also need 620 Hand Switch 0 ft. 89 Foot Switch 0 ft ft. Non-Metallic Hose ft. Non-Metallic Hose 600S Sled type stand for 600 pump Shure-Stake control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping esigned for use with single-acting cylinders and tools rated for 0,000-psi operation Supplied with metal carrying case Reservoir Volume: 04 cu. in. (.4 gal.) Basic Pump imension: 6" x 8" x 6" Weight: 2 lbs. 60 Electric Hydraulic Pump with Shure-Stake... Specifications... Motor Rating: 2 hp, V, 0 60 Hz, 2. amps Pumping Capacity: 70 cu. in./min. at 00 psi 2 cu. in./min. at,000 psi 2 cu. in./min. at,000 psi 8 cu. in./min. at 0,000 psi Reservoir Volume: 04 cu. in. (.4 gal.) Basic Pump imension: 8 2" x 0 2" x 6" Weight: lbs. Control ESCRIPTION 60 Electric Hydraulic Pump with Shure-Stake control hand or foot switch and non-metallic hose (sold separately) required for operation You may also need 6 Hand Switch 0 ft. 62 Foot Switch 0 ft ft. Non-Metallic Hose ft. Non-Metallic Hose 797 Inline Gauge Tel: Fax: Tel: F-9

96 Tools and ies 80 Heavy-uty Electric Hydraulic Pump with Shure-Stake Control esigned for perfect crimps every time in heavy-duty OEM applications Heavy-duty OEM two-stage pump with high flow rate Shure-Stake control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping Requires hand or foot control (sold separately)... Specifications... Motor Rating: 2 hp, V, 60 Hz, 2 amps Pumping Capacity: 2 cu. in./min. at 200 psi 6 cu. in./min. at 8,000 psi Reservoir Volume: 462 cu. in./2 gal. imensions (L x W x H): 0 " x " x 20 " Weight: 60 lbs. Battery Connector Crimp Tools djustable die crimping tool for Blackburn cast and tubular battery connectors featuring the Color-Keyed system vailable with Shure-Stake mechanism to ensure a complete crimp every time (BCT840S) Crimps casting and tubular battery connectors ranging from #4 WG to 4/0 WG Heavy-duty crimping tool including die for #8 WG to 4/0 WG battery connectors, lugs and splices The single die is an integral part of the tool; no dies to lose or misplace vailable with Shure-Stake mechanism to ensure a complete crimp every time (TBMSV) BCT840, BCT840S TBMSV, TBMV ESCRIPTION BCT840 ieless Crimp Tool for cast and tubular battery connectors BCT840S ieless Crimp Tool with Shure-Stake mechanism for cast and tubular battery connectors TBMV Ratchet Crimp Tool with die for #8 WG to 4/0 WG battery connectors TBMSV Ratchet Crimp Tool with Shure-Stake mechanism and die for #8 WG to 4/0 WG battery connectors ESCRIPTION 80 Heavy-duty electric hydraulic pump with Shure-Stake control hand or foot switch and non-metallic hose (sold separately) required for operation You may also need 6 Hand switch 0 ft. 62 Foot switch 0 ft ft. Non-Metallic Hose ft. Non-Metallic Hose Miscellaneous Hydraulic Pump ccessories ESCRIPTION 206 Hydraulic Oil 798 Male Pioneer Quick-isconnect Coupler 799 Female Pioneer Quick-isconnect Coupler 64 Metallic Reinforced Hose for OEM operations 0 ft. F-96 Tel: Fax: Tel:

97 Tools and ies BCS8-40 Cable Stripper BCS8-40 ESCRIPTION BCS8-40 Cable stripper for #8 WG to 4/0 WG battery cable with replacement blade provided in the handle 64RF/66RF Cable Cutters with Fiberglass Handles TBM40HC Hand-Operated Hydraulic Cutting Tool Specifically designed to cut copper, aluminum and telecommunications cables up to." O.. Offers dual-speed action: fast advancing speed for rapid approach of blades to cable and slower, more powerful speed for cutting Blades manufactured from high-strength, heat-treated steel to ensure long service life Head easily opens to enable cutting of existing run cables Head rotates 80, enabling operator to position for easiest use utomatic safety valve bypasses oil when reaching maximum pressure Pressure release device can also be activated during any point of operation 68-CK Cable Stripper ESCRIPTION 68-CK Cable stripper for # WG to,000 kcmil CBLE SIZE 64RF Cutter for up to 00 kcmil copper and aluminum 66RF Cutter for up to,000 kcmil copper and aluminum For copper and aluminum cable only. Not for steel. Replacement blades are available through Tool Services.... Specifications... Max. Cutting Capacity:." O.. Weight: 4. lbs. imensions (L x W): 2.69" x 6.89" ESCRIPTION TBM40HC Hand-operated hydraulic cutting tool Tel: Fax: Tel: F-97

98 Tools and ies CSR70 Cable Cutter Special advance stroke mechanism requires less handle force Cuts copper or aluminum cables up to 70 kcmil Short handles (only 0" long) enable use in tight spaces ESCRIPTION CSR70 Cutter for up to 70 kcmil copper or aluminum Battpac TBM4BSCT and TBM4BSCTS Battery-Powered Cutters Removable battery simply change for continuous use One-handed control of blade advancement and retraction TBM4BSCTS cuts up to 70 kcmil copper, 2 " O.. aluminum and 66 kcmil CSR TMB4BSCT cuts up to,00 kcmil copper and 2 " O.. aluminum (not for use on CSR) Guide to Cutting Cycles This guide indicates the number of cutting cycles that the TBM4BSCT and TBM4BSCTS can be expected to perform when the battery is fully charged. These figures are approximate and will vary according to the charging and other operating conditions, such as temperature, humidity and battery condition. TBM4BSCTS TBM4BSCT CONUCTOR 70 kcmil Cu 66 kcmil CSR,000 kcmil Cu,00 kcmil Cu; 2 " l PPROX. CUTTING CYCLES CRCTBPI & CRCTBP CRCTPBEI Battery Cartridge: (CRCTBP) Battery Type: Sealed Nickel Cadmium Voltage: 4.4V C Rated Current:.9h imensions:."l x 2.7"W x."h Weight:.6 lbs. Battery Charger: (CRCTQC) Input Voltage: 20V C Single Phase Charging Capacity: 20 V Charging Time: min. CRCTBP & CRCTBPI 4 min. CRCTBPEI imensions: 7."L x.7"w x."h Weight: 4 lbs. Optional ccessories: Battery Pack: CRCTBPEI Battery Cartridge: CRCTBPI or CRCTBP C Charger: CRCQC TBM4BSCTS TBM4BSCT ESCRIPTION Battery-powered cutter for up to 70 kcmil Cu, 2 " O.. l and 66 kcmil CSR Battery-powered cutter for up to,00 kcmil Cu, 2 " O.. l (not for use on CSR)... Specifications... Motor: 4.4V C imensions (L x W x H): 6" x 4" x 4." Weight with Battery: 7.2 lbs. F-98 Tel: Fax: Tel:

99 Tools and ies Battpac LT BPLT8BSCT Battery-Powered Cutter Cuts copper, aluminum and CSR up to 2" O.. lso cuts soft steel bolts, rebar and wire rope Forged steel head and cutting blades for strength and durability ual forward speeds enhance productivity New, more powerful Ni-MH battery has 0% more energy and less memory effect than old batteries... Specifications... Max. Cutting Capacity: Copper, aluminum & CSR cable to 2" O.. Rebar, ground rod & standard guy wire to " BPLT8BSCT ESCRIPTION Battery-Powered Cutter with carrying case, charger, two batteries and carry strap Hydraulic Cutting Head Heavy-duty cutter with high-strength steel blades Cuts both aluminum and copper wire to 2" O.. Cutter supplied with carrying case Soft steel bolts to 6" Wire rope to " imensions (L x W x H): 9 2" x 7 " x 9 7 " Battery: Ni-MH 4.4V.0h Weight with Battery: 6.7 lbs. Cable Slicing ie Sets Cuts copper and aluminum insulated cable sizes from #8 WG through 00 kcmil Produces clean, squared-end cut, which eliminates extra trimming of conductor strands MXIMUM CBLE SIZE TOOLS BY 2/0 WG TBM6H and TBM6BSCR 40CS 4/0 WG TBM4M and 00 and TBM4BSCR 6CS 00 kcmil TBMI and TBMBSCR Type WW Wire Bristle Brush Removes oxides from conductor surfaces Easy-grip handle with guard to prevent rubber-glove puncture Replaceable long-life brushes can be rotated Handle and guard coated with durable, nonconductive plastic for safety 2649 Cable Bender BY ESCRIPTION WWB Complete Brush with Handle WRB Wire Element Only, Pair ESCRIPTION 2649 Bender for cable up to 70 kcmil... Specifications... Max. Cutting Capacity (aluminum and copper): 2" O.. imensions (L x W x H): 4 2" x 2 2" x 4" Weight: 8. lbs. ESCRIPTION Hydraulic Cutting Head CTR- C-Tap Removal Tool ESCRIPTION CTR- C-Tap Removal Tool Tel: Fax: Tel: F-99

100 Tools and ies TBM2MCC Crimp Tool For non-insulated metric connectors High-precision treated steel jaws Ergonomically designed molded plastic grips Compact, lightweight and easy to use Toggle-action leverage reduces operator effort Shure-Stake mechanism ensures a properly completed crimp each time utomatic handle opening after crimping operation... Specifications... Wire Range:.2 0 sq. mm imensions (L x W): 9.2" x 2.87" Weight:. lbs. TBM26MCC 26-Ton Hydraulic Crimping Head Installs crimp-type electrical connectors on cables up to,000 kcmil Includes male automatic coupler for connection to 0,000-psi hydraulic pump Optional adapter available for use with semicircular slotted dies common to most C-shaped heads (2-ton) available on the market Sturdy steel carrying case complete with die compartment for holding up to 0 sets of dies available on request... Specifications... Output Force: 2.8 tons Operating Pressure: 0,000 psi nominal imensions (L x W): 2.4" x 4.7" Weight:.4 lbs. TBM60MCC 60-Ton Hydraulic Crimping Head Installs crimp-type electrical connectors on cables up to 2,000 kcmil Includes male automatic coupler for connection to 0,000-psi hydraulic pump Optional adapter available for use with semicircular slotted dies common to most C-shaped heads (2-ton) available on the market Sturdy steel carrying case complete with die compartment for holding up to 0 sets of dies available on request ESCRIPTION TBM2MCC Mechanical Crimp Tool ESCRIPTION TBM26MCC 26-Ton Hydraulic Presshead... Specifications... Output Force: 8.4 tons Operating Pressure: 0,000 psi nominal imensions (L x W): 2" x 7.9" Weight: 9.6 lbs. ESCRIPTION TBM60MCC 60-Ton Hydraulic Presshead F-00 Tel: Fax: Tel: