QIROX Laser Cell. Laser welding and cutting with highest precision. Weld your way.

Transcription

1 QIROX Laser Cell Laser welding and cutting with highest precision Weld your way.

2 "Nothing is stronger than an idea whose time has come! Victor Hugo 2 < CLOOS

3 Further information under: Weld your way. > 3

4 Equipment Laser Cell QR-LC-50 Laser Cell QR-LC-50 Turnkey two-station laser welding system In order to achieve optimum and economic welding of any workpiece, CLOOS has developed an extensive range of laser cells. They do not require much space and can be easily integrated into any production. From sensors to controller each laser cell system is a tailor-made unit with components which match each other perfectly. Positioner 5-axis manipulator Two-station operation Load up to 250 kg per Station Base frame with QIROX robot Component-specific fixture (option) Laser welding head Laser welding optics up to 6 KW Protective glass monitoring Programming aid: Camera with reticle Alternatively: Laser cutting head Safety equipment Protective housing which meets the standards Integrated suction LED interior illumination Operating terminal Central operation complete system Visual process monitoring Ergonomic arrangement via pivot arm 4 < CLOOS

5 QIROX Laser Cell QR-LC-10 with two-station rotary positioner QIROX Robots 6-axis Cloos robot mechanics Standard QRC 320 classic robot Robot upright on a high base QIROX Laser Cell QR-LC-20 with horizontal rotary positioner with vertical rotation and counter bearing Visualisation Flat screen with HD camera HD camera in the cabin interior QIROX Laser Cell QR-LC-40 with vertical rotary positioner with vertical rotation and counter bearing Media room Pre-assembled technical room for laser source with cooling, robot controller, suction and filtering system and media connections Access to the media room from outside and from the welding cell during set-up mode QIROX Laser Cell QR-LC-50 with rotary positioner with turning and swivelling movement for small to medium-sized workpieces Weld your way. > 5

6 Process & Technical Data Laser welding and cutting: At home in many industries! Laser Weld Laser Weld creates a restricted light beam characterised by a every high energy density. This energy melts the material and allows welding. The specific contact- and thus force-free energy input in the base material results in high welding speeds and high-quality welds. In practice, various types of lasers with very specific advantages came out on top. Laser Hybrid Weld Laser Hybrid Weld combines a laser beam with a MIG/ MAG welding process in one common process zone. With Laser Hybrid Weld you benefit from the advantages of both welding processes. A restricted light beam with focus on the weld is created which is characterised by a every high energy density. This energy evaporates the material and penetrates it deeply. The MAG arc following the laser fills the crater and ensures a perfect side wall fusion. The main advantages of Laser Hybrid Weld are a deep penetration, low heat input and perfect side wall joints. With Laser Hybrid Weld you increase your productivity due to highest welding speeds. You need less filler material because of the reduced number of welding layers. You reduce the component distortion and avoid extensive reworks thanks to the low heat input. You accelerate your whole production process by means of the reduced weld preparation. Laser Cut The Laser Cut process strongly restricts the light beam and generates a small focussed spot with a very high energy density. This energy melts the material and due to the kinetic energy of an additional cutting gas the molten metal is removed out of the groove. Laser cutting is characterised by an excellent cutting quality, an extremely high cutting speed and a very good automation capability. Depending on the requirement different laser types with different characteristics can be used. 6 < CLOOS

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8 Industry solutions Project description Laser welding system for more competitiveness The Manitowoc Group is one of the world's leading crane manufacturers. The US Group produces its GROVE brand autocranes at the Wilhelmshaven site. To increase competitiveness, the company is currently investing in state-of-the-art production technology and optimised material flow in the traditional manufacturing shops. Its heart is a 60 m-long CLOOS laser welding/cutting system around which the production of the telescopic booms flows. 8 < CLOOS

9 Industry solutions Project description TMS relies on future technology The Luxembourg company TMS Metall- und Stahlbau wants to capture new markets and so invested in a state-of-theart laser welding system with robot technology from CLOOS. For the first time a Scan-Tracker optic is used for heat conduction welding so that different materials and weld geometries can be reliably processed. Weld your way. > 9

10 Industry solutions Project description Flexible robot system for faster production times Palfinger is the world market leader in the segment of loader cranes. In a fully-automated system, the components are manufactured From the raw sheet metal up to the welded profile tube. CLOOS developed an individual and globally unique system to weld the longitudinal weld seams at the push arms of different sizes. Laser Weld, Laser Hybrid Weld and Laser Hybrid Brazing are integrated in one system in order to produce the different push arm versions quickly and flexibly. The workpieces are fully-automated loaded and unloaded. 10 < CLOOS

11 Overview Cooperation partners WELDING AND JOINING INSTITUTE Mecklenburg- Vorpommern Halle Technical data Workpiece positioner QR-LC-10 QR-LC-20 QR-LC-40 QR-LC-50 Number of axes Load 250 kg 250 kg 500 kg 250 kg Max. component size 1000 x 650 mm Ø 1250 x 1750 mm Ø 1000 x 1750 mm Ø 1000 mm Faceplate diameter 350 mm 350 mm 350 mm 350 mm Inserting height 900 mm 950 mm 980 mm 750 mm Laser Equipment Laser power range 1-6 kw 1-6 kw 1-6 kw 1-6 kw Interface Profinet Profinet Profinet Profinet Cooling Water / Air Water / Air Water / Air Water / Air Welding optics for power range 1-6 kw 1-6 kw 1-6 kw 1-6 kw Fibre laser / Diode laser Output power 1-6 kw 1-6 kw 1-6 kw 1-6 kw Feeding fibre diameter 100 µm 100 µm 100 µm 100 µm Process fibre diameter 200 µm 200 µm 200 µm 200 µm Fbre coupler Interface 1 channel Profinet 1 channel Profinet 1 channel Profinet 1 channel Profinet Cooling External cooler - Design Water / Air Water / Air Water / Air Water / Air Welding optics Laser power max. 6 kw 6 kw 6 kw 6 kw Focal lengths collimation (mm) 75, 100, 125, , 100, 125, , 100, 125, , 100, 125, 150 Focal lengths focussing (mm) 150, 200, , 200, , 200, , 200, 250 NAmax 0.19 at FC at FC at FC at FC at FC at FC at FC at FC150 Weight (depending on design) 2 to 4 kg 2 to 4 kg 2 to 4 kg 2 to 4 kg Dimensions (standard module) 50 x 50 mm 50 x 50 mm 50 x 50 mm 50 x 50 mm (edge length) (edge length) (edge length) (edge length) Weld your way. > 11

12 Carl Cloos Schweisstechnik GmbH Industriestrasse Haiger GERMANY Telephone +49 (0) Telefax +49 (0) Weld your way. QIROX 18/06/15 Subject to technical alterations. 12 < CLOOS