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1 Tel : , , Fax : , Mobile : info@monarchindia.net Website : 14 Maintenance, Repair & Overhaul (MRO) for Mechanical & Electrical Engineering Repair/ Maintenance/ Protection of Machinery & Equipments Metal Reclamation Putties Maintenance Coatings Emergency Maintenance kits Industrial Maintenance Aerosols Oil, Grease & Lubricants Efficiency Improvement / Thermal Insulation Energy Saving Coatings Thermal Insulation Coatings Arresting of Online / Offline Leakages & Strengthening of Wall Thickness Pipe repair & Re-Strengthening Kits Metal Epoxy Sticks Crusher Backing Crusher Backing Compound Protective Coatings Anti-Corrosive Coatings Marine Coatings High Temperature Coatings Maintenance Coatings Hand Cleaners & Barrier Creams Wear Protection Solutions High Voltage Insulation Coatings Electrical Safety Fire Retardant Coatings Self Fusing Insulation Tapes Electro Static Dissipative (ESD) Safe Floor Toppings Insulation Resistance (IR) Safe Floor Toppings Toll - Free :

2 Crusher Backing Compound Monarch is long established OEM and aftermarket proven product. These crushers are used in applications for the reduction of materials like rock, iron ore, gypsum, river gravel, limestone, basalt, gabbro, magnetite and also for the aggregate crushing. Applications Master Cone crusher Gyratory crusher Grinding Mills Base plate xings Foundations Chocking of Machinery Eccentric Bushings Water Flush System Tough Aggregate Crushing Reinforcement Layer in machine bedding Stone Crusher Primary crusher Secondary Crusher Tertiary Crusher Autogenous mills Grinding mills Ball Mills Lacks And Dams Locking Bearings Grouting of Ancillary equipments Salient Features Non-ammable Require no special equipment in the application Replace costly and dangerous molten zinc pours 100% solids - no solvents High compressive and impact strength Low exothermic reaction Minimal ller settlement in containers - easily mixable, pourable and for usage. High hydrolytic stability provides low water absorption High volumetric stability eliminates gaps between liners

3 Typical Properties Properties Standard Unit KrushMore CBC (Crusher Backing Compound) KrushMore HPCBC (High Performance Crusher Backing Compound) KrushMore PBC (Poly Urethane Crusher Backing Compound) Color ASTM D 1544 Brown/Grey Brown Brown/Grey Appearance ASTM D 1544 Viscous Liqiud Viscous Liqiud Viscous Liqiud Specific Gravity ASTM D 1895 B gm/cc Mixed Viscosity ASTM D 891 Cps Solids by Volume % Pot Life IS 101 min Functional Cure Time ASTM D 5895 hours Compressive Strength ASTM D 695 Psi Tensile Strength ASTM D 638 Psi Impact Strength ASTM D 610 KJ/M Adhesive Shear Strength ASTM D 1002 Psi Cured Shrinkage ASTM D 2566 in/in Hardeness ASTM D 2240 shore D Chemical Resistance ASTM C 267 % Excellent Excellent Excellent Water Absorption ASTM D 570 % Maximum Application Temp VISUAL C Coverage / Consumption In 3 / 8.5 Kgs In 3 / 10 kgs Product Ranges Sl. No. Description Product Code Pack Size 1 High Performance Crusher Backing Compound for backing of wear liners in Cone & Gyratory Crushers in recyclable PP (Poly Propylene) Container Kg 10 Kg 25 Kg 2 High Performance Crusher Backing Compound for backing of wear liners in Cone & Gyratory Crushers in Metal Containers for pre heating in cold weather conditions <15 C. (i.e. Hot Water Bath or Radiant Heat Source) Kg 3 Crusher backing compound for backing of wear liners in Cone and Gyratory Crushers in recyclable PP (Poly Propylene) Container. KrushMore CBC Kg 4 Low viscosity, Polyurethane Crusher Backing Compound for cold conditions. KrushMore PBC Kgs Accessories 1 2 Coat Bowl Liners & Threaded portions for easy removal - To facilitate easier removal for of worn liners. Accelerator is added to Resin prior to mixing to speed the cure of the material when equipment and ambient temperatures are below 15 C KrushMore RA KrushMore AR gms 275 gms 85 gms 100 gms 250 gms 3 Locking of inner and outer eccentric bushings KrushMore LC Kg Online Shopping at

4 Product Description Crusher backing compound for all makes and models of Cone & Gyratory Crushers High-strength liquid epoxy with the necessary resiliency and strength to withstand forces generated by crushers and mills for maximum protection and damping material when subjected to impact and shock loads. It serves as a backing and reinforcing layer between machine parts and provides high level positive support of wear liners. The products maintain their strength to ensure all wear linings are sufciently protected throughout the crusher maintenance cycle. KrushMore CBC Economical grade Crusher Backing Compound The most economical grade of epoxy based Crusher backing compound for usage in all makes and models of Cone & Gyratory Crushers KrushMore PBC Low viscosity, Polyurethane Crusher Backing Compound for cold conditions KrushMore PBC is specially formulated to produce a tough exible backing of low viscosity to ensure free ow into the smallest cavities and contours of manganese steel. No pre-heating required, even in the coldest conditions Application Procedure It is essential that all surfaces to be treated are properly prepared to obtain a strong bond between the substrate and the product Surface Preparation Clean surface again with SavesPast ACR, Cleaner to remove all traces of oil, grease, dust or other foreign substances from the grit blasting. Repair surface as soon as possible to eliminate any changes or surface contaminants/ash rusting/oxidation. Note: Seal all crevices with putty or other suitable material to prevent backing material from leaking out. It is strongly recommended that full units be mixed. Mixing Instructions Turn pails upside down 8 hours prior to application. This will allow material to become softer and easier to mix. Add Hardener to Resin. Mix thoroughly with screwdriver or similar tool like propeller-type jiffy mixer on an electric drill while continuously scrape material away from sides and bottom of container until a uniform, streak-free consistency is obtained. Note: Keep propeller below liquid line, as additional air can be added to mixture, resulting in air bubbles on the surface of the nished product.

5 Application Instructions Thoroughly mix Crusher Backing Compound, then immediately pour into designated area, allowing compound to ll the cavity and push air away from the pour. Use a dam (tin, cardboard, clay etc.,) to seal areas and direct ow of the compound to the specied area. Any unmixed resin (different color) clinging to the sides and/or bottom of the pail should NOT BE poured into the crusher, as it may not harden. Note: It is recommended that the product is brought to the most suitable working temperature of about 20º C by placing it in a warm room 24 hours prior to use. At lower temperatures the material will be more viscous and at temperatures above 30º C the pot life of the product will be reduced. Don t s: Never apply torch directly to the KrushMore Plastic/Metal Containers. It may cause containers to melt may even lead to boiling of Hardener. Resin and Hardener are supplied in balanced ratio. Do not alter. Do not add extra Hardener. It will not speed up the cure and indeed affect the performance of properties. Application Tips Cold Weather Conditions (<15 C) Warm Up Packing: Place unopened pails in a hot water bath or near a radiant heat source. Warm up Equipment: Bowls, concaves, or mantles should also be at desired temperature. Heat can be applied to the outside of the concave or mantle with a torch to bring its temperature up to 26ºC-32ºC. Do not exceed 65ºC. Hot Weather Conditions (>40 C) Cool Up Packing: Place unopened pails in a cold water bath or near a cool source. Cool up Equipment: Bowls, concaves, or mantles should also be at desired temperature. Chill air can be exposed to the outside of the concave or mantle to bring its temperature up to 32ºC. Do not decrease beyond 15ºC At temperatures below 5º C and above 40º C casting should not be carried out. KrushMore AR (Accelerator) Accelerates cure speed of HPCBC/CBC in cold weather conditions (<15 C) KrushMore AR (Accelerator) is added to Resin prior to mixing to speed the cure of the material when equipment and ambient temperatures are below 15 C. Please refer table below for cure schedule. Online Shopping at

6 Product Temperature Functional Cure Without mixing of KrushMore AR After mixing 1 pack of KrushMore AR After mixing 2 pack of KrushMore AR KrushMore CBC 22 C (72 8 C(44 46 minutes 120 minutes 24 minutes 75 minutes 18 minutes 55 minutes 22 C (72 8 C(44 21 minutes 32 minutes 13 minutes 28 minutes 9 minutes 12 minutes KrushMore LC (Locking Compound) Locks the inner and outer eccentric bushings KrushMore RA (Release Agent) To facilitate easier removal of worn liners. Product Limitation Prolonged exposure to temperatures below 15 C may affect product performance: Difculty to mix Resin and Hardener Difculty to pour Longer cure time Failure to adhere to the correct mixing ratio or poor mixing will result in the Compound failing to harden in several areas, thus causing the whole pour to be ruined. Clientele List OEM Mining Road Infrasture : monarchindia.net : contact@monarchindia.net : +(91) Follow us on : Contact for Special Discount for Annual Rate Contract (ARC), Annual Maintenance Contract (AMC). We Undertake Job Works