NEW BLADEMASTER BECOMES BLADEMASTER+ No. 148 E / V2. BUTTON INSERT MILLING CUTTERS 5B5G_/15B5G_ /5B5H_/15B5H_

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1 NEW BUTTON INSERT MILLING CUTTERS 5B5G_/15B5G_ /5B5H_/15B5H_ BLADEMASTER BECOMES BLADEMASTER+ Upgrade of former series especially for machining turbine blades 5-fold indexable insert 3 different insert geometries 2 different insert sizes 3 different carbide grades Shell-type and screw-in type mills Tool diameter mm No. 148 E / V2.

2 BUTTON INSERT CUTTERS Design Upgrade of Former Series (Insert Ø 10 mm) becomes (Insert Ø 10 mm) 15B3G020030X6R00 (Z=2) 15B3G025035X7R00 (Z=2) 15B3G025035X7R01 (Z=3) 15B3G030043X8R00 (Z=3) 15B3G032043X8R00 (Z=4) 15B3G035043X8R00 (Z=4) 15B3G035043X8R01 (Z=5) 5W8G040R00 (Z=4) 5W8G040R01 (Z=5) 5W8G042R00 (Z=4) 5W8G042R01 (Z=5) 5W8G050R00 (Z=5) 5W8G050R01 (Z=6) 5W8G052R00 (Z=6) new Ø52 / Z=7 semi-standard Ø63 / Z=8 semi-standard Ø80 / Z=10 15B5G020030X6R00 (Z=2) 15B5G025035X7R00 (Z=3) 15B5G030043X8R00 (Z=4) 15B5G032043X8R00 (Z=4) 15B5G035043X8R00 (Z=5) 5B5G040R00*(Z=5) / 5B5G040R01 (Z=6) 5B5G040R01 (Z=6) 5B5G042R00*(Z=5) / 5B5G042R01 (Z=6) 5B5G042R01 (Z=6) 5B5G050R00* (Z=6) / 5B5G050R01 (Z=7) 5B5G050R01 (Z=7) 5B5G052R00* (Z=6) / 5B5G052R01 (Z=7) 5B5G052R01 (Z=7) 5B5G063R01* (Z=8) 5B5G080R01* (Z=10) RPLT10T3M0TN-HR1 RPLT10T3M0TN-HR3 RPLT10T3M0TN-HR2 RPLX10T3M0N-HR / RPLX12T3MOTN-FL RPLX10T3M0TN-HR *semi-standard (e.g. Ø35 mm) 2 (e.g. Ø35 mm) RPLT10 RPLX10

3 BUTTON INSERT CUTTERS Design Upgrade of Former Series (Insert Ø 12 mm) becomes (Insert Ø 12 mm) 15B3H024035X7R00 new Ø30 15B3H032043X8R00 15B3H035043X8R00 15B3H040043X8R00 15B3H042043X8R00 5W8H050R00 new Ø50 / Z=6 5W8H052R00 new Ø52 / Z=6 5W8H063R01 new Ø63 / Z=7 5W8H066R00 new Ø66 / Z=7 5W8H080R00 new Ø80 / Z=9 15B5H025035X7R00 (Ø25) 15B5H030043X8R00 15B5H032043X8R00 15B5H035043X8R00 15B5H040043X8R00 15B5H042043X8R00 5B5H050R00 / 5B5H050R01 5B5H050R01 5B5H052R00 / 5B5H052R01 5B5H052R01 5B5H063R00 / 5B5H063R01 5B5H063R01 5B5H066R00 / 5B5H066R01 5B5H066R01 5B5H080R00 / 5B5H080R01 5B5H080R01 RPLT1204M0TN-HR1 RPLT1204M0TN-HR3 RPLT1204M0TN-HR2 (e.g. Ø52 mm) (e.g. Ø52 mm) RPLT12 RPLX12 RPLX1204M0N-HR1 / RPLX1204MOTN-FL RPLX1204M0TN-HR Application Range Especially suitable for difficult-to-cut materials out of the material groups M and S. Particularly recommended for machining turbine blades with insert grades IN7035 and IN2535. Inserts with grade IN2505 are also suitable for machining of cast iron and steel out of material groups K and P. Advantages Smoother cutting, axial more positive rake angle compared to BladeMaster More rigid cutting edge than BladeMaster Cutting depths up to 3 mm 5-fold indexable inserts 3 different insert geometries in 2 sizes 3 different carbide grades Shell-type and screw-in type milling cutters Tool diameter mm in close and coarse pitch 3

4 COPY END MILL 15B5G...X SCREW-IN TYPE ADAPTION L ØD M Ød a D L a M Z insert Ø IK 15B5G020030X6R , ,0 3 0,06 15B5G025035X7R , ,4 3 0,10 15B5G030043X8R , ,0 3 0,19 15B5G032043X8R , ,2 3 0,20 15B5G035043X8R , ,0 3 0,22 COPY END MILL 5B5G ADAPTION ACC. TO DIN 8030 Ød1 Ød L Grade ØD a D d d1 L a Z insert Ø IK 5B5G040R , ,6 3 0,25 5B5G042R , ,8 3 0,28 5B5G050R , ,0 3 0,38 5B5G052R , ,7 3 0,40 5B5G063R , ,6 3 0,70 RPLX10T3M0N-HR R0,4 RPLX10T3M0TN-HR R0,4 RPLX10T3M0TN-FL R0,4 Ø10 3,97 Ø10 3,97 Ø10 3,8 fz(min/max) Design IN2505 IN2535 IN7035 RPLX10T3M0N-HR 0,10/0,60 positive geometry RPLX10T3M0TN-HR 0,10/0,60 positive geometry, neg. chamfered RPLX10T3M0TN-FL 0,10/0,60 positive geometry, chamfered Spare Parts: insert screw SM (3.0 Nm) screw driver DS-T15S = P = M = K = N = S = H 4

5 COPY END MILL 15B5H...X SCREW-IN TYPE ADAPTION L ØD M Ød a D d1 L a M Z insert Ø IK 15B5H025035X7R ,10 15B5H032043X8R ,9 3 0,20 15B5H035043X8R ,6 3 0,21 COPY END MILL 5B5H ADAPTION ACC. TO DIN 8030 Ød1 Ød a L Grade ØD D d d1 L a Z insert Ø IK 5B5H040R ,4 3 0,27 5B5H040R ,4 3 0,24 5B5H042R ,29 5B5H042R ,27 5B5H050R ,6 3 0,39 5B5H050R ,6 3 0,37 5B5H052R ,3 3 0,42 5B5H052R ,3 3 0,40 5B5H063R ,70 5B5H063R ,64 5B5H066R ,7 3 0,95 5B5H066R ,7 3 0,90 5B5H080R ,9 3 1,50 5B5H080R ,9 3 1,44 RPLX1204M0N-HR1 RPLX1204M0TN-HR RPLX1204M0TN-FL Ø12 4,7 Ø12 4,7 Ø12 4,66 fz(min/max) Design IN2505 IN2535 IN7035 RPLX1204M0N-HR1 0,20/0,75 positive geometry RPLX1204M0TN-HR 0,20/0,75 positive geometry, neg. chamfered RPLX1204M0TN-FL 0,20/0,75 positive geometry, chamfered Spare Parts: insert screw SO 35080I (3.0 Nm) screw driver DS-T15S = P = M = K = N = S = H 5

6 RPLX10T3_ / RPLX1204_ insert: geometry: RPLX10T3MON-HR positive geometry RPLX10T3MOTN-HR pos. geometry, neg. chamfered RPLX10T3MOTN-FL pos. geometry, chamfered RPLX1204MON-HR1 RPLX1204MOTN-HR positive geometry pos. geometry, neg. chamfered RPLX1204MOTN-FL pos. geometry, chamfered recom. cutting depth: ap = mm ap = mm ap = mm ap = mm ap = mm ap = mm max. cutting depth: ap = 2.5 mm ap = 2.5 mm ap = 2.5 mm ap = 3.0 mm ap = 3.0 mm ap = 3.0 mm Recommended Cutting Data: material grade dry machining cutting speed Vc [m/min] wet machining feed per tooth fz cutting depth ap RPLX10 RPLX12 RPLX10 RPLX12 unalloyed steel IN alloyed steel 1100 N/mm 2 IN stainless steel X20Cr13 IN2535 / IN X4CrNiMo IN2535 / IN X5CrNi18-10 IN2535 / IN X3CrNiMoAl IN2535 / IN X6CrNiTi18-10 IN2535 / IN X5CrNiCuNb16-4 IN2535 / IN X6CrNiMoTi IN2535 / IN X2CrNiMoCuN IN2535 / IN X1NiCrMoCuN IN2535 / IN GX2NiCrMoCuN20-18 IN2535 / IN gray cast iron IN nodular cast iron IN high temperature materials GX40CrNiSi22-10 IN2535 / IN GX40CrNiSi25-12 IN2535 / IN GX40CrNiSi22-20 IN2535 / IN GX40NiCrSiNb38-19 IN2535 / IN X22CrMoV12-1 IN2535 / IN X12CrNiMoV12-3 IN2535 / IN X19CrMoVbN11-1 IN2535 / IN X12CrNiMo12 IN2535 / IN X12CrNiWTiB16-13 IN2535 / IN X5NiCrTi26-15 IN2535 / IN titanium alloys IN2535 / IN nickel alloys IN2535 / IN At max. extension lengths the cutting speed v c has to be reduced! Successful machining results depend on many factors, so cutting data recommendations can only be a rough guideline. Therefore in any case of doubt do not hesitate to contact your Ingersoll partner. 6

7 RPLX10T3_ / RPLX1204_ Ramping Angle and Circular Interpolation: tool diameter max. ramping angle [ ] min. boring dia. max. boring dia. boring dia even ground max. feed per revolution recommm. feed per revolution Ø20R Ø25R Ø25R Ø30R Ø30R Ø32R Ø32R Ø35R Ø35R Ø40R Ø40R Ø42R Ø42R Ø50R Ø50R Ø52R Ø52R Ø63R Ø63R Ø66R Ø80R Ø80R Recommended ramping angle for all diameters: 2 General Information: insert screw: SM torque: 3.0 Nm torque wrench: DS-T15S insert screw: SO 3580I torque: 3.0 Nm torque wrench: DS-T15S Successful machining results depend on many factors, so cutting data recommendations can only be a rough guideline. Therefore in any case of doubt do not hesitate to contact your Ingersoll partner. 7

8 Order-No.: none version 2 / Changes and printing errors reserved Ingersoll Cutting Tools Marketing & Technology Germany Ingersoll Werkzeuge GmbH Main Office: Kalteiche-Ring Haiger, Germany Phone: +49 (0) Fax: +49 (0) info@ingersoll-imc.de Internet: Office South: Florianstraße Vaihingen-Horrheim, Germany Phone: +49 (0) Fax: +49 (0) horrheim@ingersoll-imc.de Office Wulften: Steinstraße Wulften, Germany Phone: +49 (0) Fax: +49 (0) wulften@ingersoll-imc.de USA Ingersoll Cutting Tools 845 S. Lyford Road Rockford, Illinois , USA Phone: Fax: info@ingersoll-imc.com Internet: France Ingersoll France 22, rue Albert Einstein F CHAMPS-sur-MARNE Phone: +33 (0) Fax: +33 (0) info@ingersoll-imc.fr Internet: