Company. Profile. Driven by innovation Smeltek S.A. de C.V.

Transcription

1 Company Profile Driven by innovation Smeltek S.A. de C.V.

2 General information

3 Timeline 1974 The foundry operations started as Raleigh Foundry Production of counterweights for forklift trucks started and domestic customers such as Allis Chalmers, Clark and Eaton Induction furnaces replaced the cupola furnaces used for melting, hereby reducing emissions and increasing energy efficiency Start of mass production of counterweights for export to USA The company changes its name to Smeltek Stamping division started operations. General information

4 Structure Foundry Division (Est. 1974) Stamping Division (Est. 2014) Aguascalientes, Ags. Tepezalá, Ags. ISO 9001:2015* ISO/TS 16949:2009 Certification Process by: *Certification process will conclude on February 2018 General information

5 Logistic Advantages Aguascalientes, México. Located in the Bajío region which has been recognized as the the region with the best quality of life and the most economically dynamic in Mexico. Aguascalientes is the only place in the country where the main railways companies intersects. 10 hours to USA border (Land transportation) 10 hours to main docks General information

6 Foundry Division Overview

7 Facts & Figures Location Aguascalientes, Ags. México. Cost Drivers Industry Foundry Direct Materials 63% Main market Heavy machinery and Naval Direct Labor 10% Established 1974 Capital Mexican 100% Overhead 3% SG&A 13% Employees 85 (May, 2018) Location Surface Area Total: 18,000 m 2 (193,750 ft 2 ) Build: 11,750 m 2 (126,475 ft 2 ) 100% Mexican Investors Ownership Market 95% Exportation (USA & France) 5% Domestic Foundry Division Overview

8 Quality Policy Smeltek produces high quality castings accomplishing all the stakeholders requirements through the continuous improvement of the quality management system. Values Safety Innovation Integrity Team Work Operational Excellence Foundry Division Overview

9 Clients Foundry Division Overview

10 Manufacturing Capabilities Core Business Support Processes Casting Plastic Molding, Injection and Forming Tooling Design and Manufacturing Metals Grey Iron and Ductile Steel Lead Aluminum Molding Process Lost Foam Vacuum No Bake Shell Permanent Mold EPS Patterns Coolers Packaging parts Thermoforming PVC PET PP Fiber Glass Patterns Miscellaneous CNC Machining Workshop Milling Turning Rectification Die-sink EDM Wire cut EDM Fine drilling EDM Laser and Plasma Cutting Bending Roll Forming Capabilities & Capacity

11 Manufacturing Process* Molding Fusion (Steel, Gray Iron and Lead) Grinding & Welding (Including Blast Shoot) Painting Finishing Drilling *Representative process for all products Manufacturing Process

12 Products Lead Cored Steel Counterweights Client Product Type Material Molding Process Market Hyster-Yale Counterweight Steel & Lead No Bake Export (USA) Products

13 Products Lead Cored Steel Counterweights Products

14 Products Cast Iron Keels Client Product Type Material Molding Process Market Beneteau Keel Gray Iron Lost Foam Export (USA & France) Products

15 Products Cast Iron Keels Products

16 Products Cast Iron Counterweights Client Product Type Material Molding Process Market John Deere Counterweight Gray Iron Vacuum Domestic Products

17 Products Cast Iron Counterweights Products

18 Products Cast Iron Counterweights Client Product Type Material Molding Process Market John Deere Counterweight Gray Iron Lost Foam Domestic Products

19 Products Cast Iron Counterweights Products

20 Products Lead Counterweights Client Product Type Material Molding Process Market Nuvera Counterweight Lead Permanent Mold Export (USA) Products

21 Products Lead Counterweights Client Product Type Material Molding Process Market Beneteau Ballast Lead Permanent Mold Export (USA) Products

22 Products Other Counterweights Products

23 Quality Control Bruker Spectrometer Q4 TASMAN Through each stage of our process we monitor the quality of our products with constant chemical and metallographic analysis. Miscellaneous

24 Quality Control As part of our quality controls we are use a 3D scanner which has the capability of capturing the full tridimensional geometry of any part. The advantages to this system are huge time reductions, compared to other measuring systems, and a visual representations within the report and references covering thousands of points instead of only a few dimensions. Miscellaneous

25 Stamping Division Overview

26 Company Overview Location Aguascalientes, MX Stock Holders Mexican 100% Main Industry Automotive parts Established September 2014 Employees 120 at August 2018 Certification Land Area 165,000 m 2 Building Area 34,460 m 2 ISO-TS16949

27 Manufacturing Capabilities Stamping Tooling manufacturing and maintenance Welding assembly End of 2018 Middle of 2018 Middle 2018 Plastic molding, injection and forming Roll Forming Coating

28 Clients Stamping Die maintenance and spare parts

29 Products 149R1- E5701 Riser Inr Seat Rh 126G1-E5001 Fr Frame Side, Seat Back Rh 125Q1-E5001 Frame Rr Panel Fr Seat Cush HJ0AY Braket Susp Member 149V1- E5701 Riser Otr Seat Rh 126J1-E5001 Fr Frame Side, Seat Back LH 126U1-E5101 Panel Lwr Fr Seat Back HJ0AY Braket Susp Member 226PO-A4600 Damper Braket Sub 226QO-A4600 Braket Retractor 216T1-A4600 Braket Belt Anchor Blanking Rr Axle Mtg 216J3-A4600 Braket Stopper Inr 225C5-A4600 Braket Free Hinge Sub 225J2-A4600 Braket Reinf Cush Side 226QO-A4600 Braket Retractor 226CO-A4600 Braket Free Hinge 226D1-A4600 Braket A/R Hinge /6 Co Side Part HAB SKID PLATE 115J8-E8335 ODS GUARD BRKT RH 115G3 E7305 BRKT FIN RR FR SEAT CUSH RH 149R1-D4385 RISER OTR FR SEAT RH 149R2-D4385 BRKT RISER OTR FR SEAT RH 149V1-E8335 ODS RISER INR RH 149V2-E8335 BRKT RISER INR FR SEAT RH EST GUSS DASH UPR CTR EST GUSS DASH IPR CIR

30 Tooling Maintainance and Machining Equipment No. BRAND MACHINE DESCRIPTION QTY EQUIPMENT 1 HASS / BOSHI CNC Milling Machine 9 2 KENT/ DANOBAT 3 Považské Strojárne Automatic Surface Grinding Machine Automatic Surface Grinding Machine 4 SATURNO Manual Hand Feed Grinders 1 5 BOSHI CNC Lathe 2 6 OKK/ HITACHI SEIKI Horizontal Machining Center 2 7 MITSUBISHI/ ACUITEX 8 Milwaukee, Kearney & Trecker/ SATURNO/ JET/ BRIDGEPORT Electric discharge machining (EDM) Milling Machine 5 9 ENGELBERG Vertical Belt Grinder FANAMHER Conventional Lathe 1 11 TOS Conventional Lathe 1 12 ARCHDALE Radial Arm Drilling 1 13 NIPPEI TOYAMA Laser Cutting Machine 1 14 HOSTON Hydraulic Bending Machine 1

31 Stamptek Equipment COMMODITY SPEC QUANTIT Y PROGRESSIVE 200 Ton Ton Ton 3 TRANSFER 600 Ton 1 TANDEM 5 Ton 1 STAMPING WELDING 20 Ton 1 25 Ton 2 45 Ton 1 60 Ton 2 75 Ton Ton Ton Ton Ton Ton 1 HYDRAULIC 300 Ton Ton 1 TOTAL PRESSES 39 Arc Welders 2 Spot Welders 1 PAINT Cation E-coat Line 1

32 AIDAS Number of Presses 4 Tonnage 200 Tons Bed Size 54" x 33 SPM: Type: Tandem

33 NIAGARA Number of Presses 9 Tonnage Bed Size 225 Tons 85" x 32 " SPM: 30 Type: Tandem

34 WARCO Number of Presses 1 Tonnage 200 Tons Bed Size 108" x 48 SPM: Type: Feeder Progressive/ Tandem Max Width: Max Thickness: 500 mm 4.5 mm Coiler Max Capacity: 4.6 Tons

35 VERSON Number of Presses 1 Tonnage 200 Tons Bed Size 60" x 42 " SPM: Type: Progressive/ Tandem Feeder Max Width: Max Thickness: Coiler Max Capacity: 410 mm 3.17 mm 1.6 Tons

36 VERSON Number of Presses 1 Tonnage 300 Tons Bed Size 120" x 48 SPM: 31 Type: Progressive/ Tandem Feeder Max Width: 560 mm Max Thickness: 4 mm Coiler Max Capacity: 1.8 Tons

37 USI Number of Presses 1 Tonnage 200 Tons Bed Size 84" x 48 " SPM: 31 Type: Progressive/ Tandem Feeder Max Width: Max Thickness: Coil Max Capacity: 460 mm 3 mm 3.6 Tons

38 VERSON Number of Presses 1 Tonnage 600 Tons Bed Size 204" x 108 SPM: 24 Type: Transfer Manual

39 USI Number of Presses 1 Tonnage 600 Tons Bed SizeR 107" x 72 SPM 25 Type Feeder Max Width Progressive/ Tandem 1,060 mm Feeder Max Thickness 3.5 mm Coiler Max Capacity: 10 Tons

40 BLISS Number of Presses 2 Tonnage 600 Tons Bed Size 84" x 54 SPM: 21 Type: Progressive/ Tandem Feeder BLISS 1 BLISS2 Max Width (mm): Max Thickness (mm): 6 10 Coiler Max Capacity: 5 Tons 10 Tons

41 DANLY Number of Presses 4 Tonnage 800 Tons Bed Size 108" x 72 " SPM: 20 Type: Tandem IN INSTALATION

42 USI Number of Presses 1 Tonnage 1200 Tons Bed Size 125" x 83 " SPM: 10 Type: Tandem IN INSTALATION

43 112 Julio Díaz Torre Ave. Aguascalientes, México (449)