COOLANT THRU INDEXABLE DRILLS

Transcription

1 MRO & SAFTY ABRASIVS NDMILLS, DRILLS INDXABL DRILLS TOOLHOLDRS RTNTION KNOBS MACHIN VISS CHUCK JAWS FLAT STOCK/DRILL ROD MASURING TOOLS TAPS & RAMRS TURNING & BORING TAP HOLDRS R, DA, TG COLLTS MAGNTIC CHUCKS LATH WORKHOLDING COOLANT THRU INDXABL DRILLS TRIDX INDXABL DRILLS KOMT KUB-It COMPATIBL Coolant Thru Indexable s Premium s: Manufactured from H-13 steel (hardened to Rc 46/50) for greater tool strength, reduced wear and longer tool life Standard s: Manufactured from tool steela quality drill at a great price! 5 and 6 drill depths now available! Compatible with inserts for Komet Kub-It and Kennametal DFT-_ 84 trigon drill inserts Spiral flutes to improve chip evacuation Insert pockets are precisely positioned to keep cutting forces low and evenly distributed 100% Guaranteed against defects Black oxide finish for long life Made in the! : S=Standard P=Premium D S Depth 1.00 Depth 2.00 Depth 3.00 Depth 4.00 and Over Size Diameter Insert I.C DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ /16 7/8 Call Us Today For All Of Your Machine Tool Needs! Master Catalog DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ Diameter Insert I.C DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ /16 7/ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ Flute Len DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ Diameter Insert I.C DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ /32 1-1/ DK S $ DK P $ DK P $ DK P $ DK S $ DK S $ DK P $ DK P $ DK P $ DK P $ DK S $ DK P $ DK S $ DK P $ DK P $ DK P $ DK S $ DK P $ DK P $ DK S $ / DK S $ DK P $ DK P $ DK S $ Diameter Insert I.C DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ DK P $ /4 1-5/16 1-3/8 1-7/16 1-1/2 1-9/16 1-5/8 1-11/16 1-3/4 MAD IN TH Dia: to Dia: to Depths: 1 to DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK S $ DK P $ DK P $ DK P $ DK P $ DK S $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK S $ DK P $ DK S $ DK S $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK S $ DK S $ DK S $ DK S $ DK S $ DK S $ DK S $ DK P $ DK S $ DK S $ DK P $ DK S $ DK S $ DK P $ DK P $ DK P $ DK S $ DK S $ DK S $ DK S $ DK S $ DK P $ DK P $ DK P $ DK S $ DK P $ DK S $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ *KOMT, Kub-It and Kennametal are trademarks of their respective companies. Larger Diameter s Continued Page 259

2 COOLANT THRU INDXABL DRILLS INDXABL DRILLS (continued) Coolant Thru MAD IN TH LIV CNTRS LATH CHUCKS : S=Standard P=Premium D S Depth 1.00 Depth 2.00 Depth 3.00 Depth 4.00 and Over Size Flute Len Diameter Insert I.C. 1-13/ DK P $ DK P $ DK P $ DK S $ / DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK S $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ DK P $ Diameter Insert I.C. 2-1/ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ Diameter Insert I.C. 2-3/ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ DK P $ / DK P $ DK P $ DK P $ DK P $ VIS JAWS VIS ACCSSORIS STRAIGHT SHANK COLLT HOLDRS LATH BUSHINGS DRILL CHUCKS THRADING/GROOVING CARBID INSRTS INDXABL DRILL INSRTS TRIDX PRMIUM 84 TRIGON COATD INSRTS A Major feature of the TRIGON insert is its 84 nose angle which combines the strength of a square with the versatility of a triangular insert. Dia IC T H X R Grade SZP40 Coated C2 Coated Inserts Grade SBP35 Coated C5 Uncoated Inserts Steel, SS, Hi-Temp Steel, SS - TRX-197-SZP40-A $7.27 TRX-250-SZP40-A $7.34 TRX-315-SZP40-A $7.67 TRX-394-SZP40-A $8.80 TRX-472-SZP40-A $10.41 TRX-591-SZP40-A $14.63 TRX-693-SZP40-A $18.41 TRX-197-SBP35-A $7.27 TRX-250-SBP35-A $7.34 TRX-315-SBP35-A $7.67 TRX-394-SBP35-A $8.80 TRX-472-SBP35-A $10.41 TRX-591-SBP35-A $14.63 TRX-693-SBP35-A $18.41 Call Us Or Visit Our Website For Our Complete Selection! Master Catalog Screw SC DK SC DK SC DK SC DK SC DK Torx Driver TX-206 TX-206 TX-208 TX-210 TX-220 CUTTING TOOLS MACHINRY PRCISION TOOLS DBURRING COOLANT/FLUIDS TOOL STORAG

3 CHUCK JAWS LATH WORKHOLDING INDXABL DRILLS INSRTS KOMT KUB TRIGON COATD & UNCOATD INDXABL DRILL INSRTS B KOMT INDXABL DRILLS TOOLHOLDRS RTNTION KNOBS MACHIN VISS TURNING & BORING TAP HOLDRS R, DA, TG COLLTS MAGNTIC CHUCKS Genuine KOMT Inserts Dia IC T H X R Coated Inserts Uncoated Inserts Komet Grade BK62 Komet Grade BK84 Komet Grade K10 Komet Grade P40 TiCN/AI203-CVD Coated C2- Cast Iron KOM-0236-BK62 $11.47 KOM-0315-BK62 $8.83 KOM-0394-BK62 $10.13 KOM-0472-BK62 $11.97 KOM-0590-BK62 $16.86 KOM-0693-BK62 $21.21 KOMT COATD AND UNCOATD INSRTS GRADS AND SPD/FD INFORMATION Komet Grade BK84 P 40 K 10 BK 62 C5- Steels, Cast Steels, Stainless KOM-0236-BK84 $11.47 KOM-0315-BK84 $8.83 KOM-0394-BK84 $10.13 KOM-0472-BK84 $11.97 KOM-0590-BK84 $16.86 KOM-0693-BK84 $21.21 C2- Aluminum Cast Iron KOM-0236-K10 $8.98 KOM-0315-K10 $6.56 KOM-0394-K10 $7.77 KOM-0472-K10 $9.79 KOM-0590-K10 $13.36 KOM-0693-K10 $16.19 C5- Non-Alloy & Die Steels, SS KOM-0236-P40 $8.98 KOM-0315-P40 $6.56 KOM-0394-P40 $7.77 KOM-0472-P40 $9.79 KOM-0590-P40 $13.36 KOM-0693-P40 $16.19 Screw SC DK SC DK SC DK SC DK Application An TiCN/TiN-PVD coated grade which combines toughness with good wear resistance. For machining steel, cast steel and stainless steel. Because of the PVD coating, BK84 is the preferred grade for internal inserts for insert drills (less build-up on cutting edges). BK84 is also suitable for external inserts on insert Uncoated carbide with medium wear resistance at optimum toughness factor. Low to medium cutting speeds for roughing and with heavily interrupted cut. Also for unstable working conditions. For non-alloy steel, die steel and stainless steels Chamfered and neutral cutter geometry suitable for all grades of cast iron. Positively Molded (PD) and ground geometry is used for aluminum..g.:20 top rake, ground. Sharply and light honed. TiCN and Al2O3-CVD-coating for higher cutting speeds in all types of cast iron materials. Only limited suitability for extreme interrupted cut. Not suitable for Aluminum materials. KOMT Coated And Uncoated Inserts Speed-Feed Information Helpful formula: rpm = (3.82 X SFM) / (tool diamete r) Torx Driver TX-208 TX-208 TX-210 TX-220 KOMT NDMILLS, DRILLS ABRASIVS MRO & SAFTY TAPS & RAMRS MASURING TOOLS FLAT STOCK/DRILL ROD Material Hardness (HB) Speed (sfm) Feed (ipr) Boring Depth 2x Dia / 3x Dia Dia Dia Dia >1.750 Call Us Today For All Of Your Machine Tool Needs! Master Catalog Dia.750 Boring Depth 4x Dia Dia Dia Mild steel Up To Free cutting steel Up To Mild case-hardened and heat-treated steel Heat steel alloyed Cr and CrMo steel Tool and heat-treated steels < Stainless and heat-resistant steels Cr;CrNiu.CrNiMo-alloys Hardened steels Over Cast steel Upto Cast iron High strength cast iron/alloy cast iron Over Upto Aluminium alloys Over Heat resistant super alloy (Cobalt based) Plastics solid KOMT is a registered trademark of KOMT of America

4 COOLANT INDUCD HOLDRS COOLANT INDUCD TOOLHOLDRS For mounting drills on machine tools & machining centers where there is no provision for feeding coolant through the machine spindle. FATURS: Add performance and life to cutting tools Reduced wear means higher consistency and tighter tolerances All holders come complete with coolant connection 750 SFM/200 PSI on O rings Coolant induced collars and replacement parts available Includes Toolholder and Coolant Collar TRIDX PRMIUM TRIGON COATD INSRTS SPD & FD INFORMATION Made In Germany CAT V-Flange CAT 40 CAT 50 BT A Hole Size B Dim C Proj. D 3/ C40-75CIH444-C $ C40-10CIH600-C $ / C40-12CIH569-C $ / C50-75CIH456-C $ C50-10CIH600-C $ / C50-12CIH569-C $ / C50-15CIH575-C $ BT30 3/ B30-75CIH456-C $ BT 40 BT 50 MAD IN TH B 3/ B40-75CIH444-C $ / B40-12CIH569-C $ / B50-75CIH456-C $ / B50-12CIH569-C $ / B50-15CIH575-C $ LATH CHUCKS LIV CNTRS VIS JAWS VIS ACCSSORIS STRAIGHT SHANK COLLT HOLDRS Mat. Group TRIDX PRMIUM INSRTS Workpiece Material Brinell Hardness- HB Mach Group DOC [in] >1.778 Call Us Or Visit Our Website For Our Complete Selection! SBP 35 SZP 40 f [in/.rev.] f [in/rev/] approx. 0.15% C annealed approx. 0.45% C annealed Unalloyed steel approx. 0.45% C tempered approx. 0.75% C annealed approx. 0.75% C tempered annealed P tempered Low-alloyed steep tempered tempered High-alloyed steel and annealed high-alloyed tool steel hardened by tempering Stainless steel ferritic / martensitic, annealed martensitic, tempered M Stainless steel austenitic2, retained Grey cast iron pearlitic/ferritic pearlitic (martensitic) Cast iron with ferritic K spheroidal graphite pearlitic Malleable cast iron ferritic pearlitic Aluminum malleable non-age-hardenable alloys age-hardenable, age-hardened < 12% Si, non-age-hardenable Aluminum cast alloys < 12% Si, age-hardenable,-hardened > 12% Si, non-age-hardenable Free cutting alloys, Pb > 1 % N Copper and copper Brass, red brass alloys (Bronze/brass) Bronze unleaded & electrolytic copper Duroplasts Non-metallic materials fiber-reinforced plastics Hard rubber Fe basis annealed age-hardened Heat-resistant alloys Ni or annealed S Co basis age-hardened cast Titanium alloys Pure titanium Alpha + Beta alloys,age-hardened Master Catalog 261 LATH BUSHINGS DRILL CHUCKS THRADING/GROOVING CARBID INSRTS CUTTING TOOLS MACHINRY PRCISION TOOLS DBURRING COOLANT/FLUIDS TOOL STORAG

5 MRO & SAFTY ABRASIVS NDMILLS, DRILLS INDXABL DRILLS TOOLHOLDRS RTNTION KNOBS MACHIN VISS CHUCK JAWS FLAT STOCK/DRILL ROD MASURING TOOLS TAPS & RAMRS TURNING & BORING TAP HOLDRS R, DA, TG COLLTS MAGNTIC CHUCKS LATH WORKHOLDING TUNGALOY STYL INDXABL DRILLS INDXABL DRILLS Coolant Through Dia: to Dia: to Depths: 1 to 6 FATURS: xceptional reliability Uses high positive XPMT inserts- Produces a great finish! Manufactured from H-13 steel for greater tool strength conomical-4 cutting edges per insert! 3 different coolant ports Reduce inventory- two insert grades cut everything! Made in the! D S Depth 1.00 Depth 2.00 Depth 3.00 Depth 4.00" and Over Size QUADX Diameter Insert I.C TD TD TD $ TD TD TD $ Diameter Insert I.C TD $ TD $ Diameter Insert I.C TD TD TD TD $ TD $ TD TD TD TD Call Us Today For All Of Your Machine Tool Needs! Master Catalog $ Flute Len. Outside Insert Diameter Insert I.C TD TD $ TD $ TD $ TD TD $ TD $ TD $ TD $ TD $ TD $ Diameter Insert I.C TD TD TD TD TD TD TD TD $ $ $ TD TD TD TD $ TD TD TD TD TD $ TD $ TD $ TD $ Diameter Insert I.C TD TD TD TD TD $ TD $ TD $ TD TD TD TD TD TD TD TD TD TD $ TD $ TD $ TD TD TD TD TD Inside Insert $ $ Diameter Insert I.C TD $ TD $ TD $ TD $ TD $ TD $ TD $ TD TD $ TD TD $ TD TD TD TD TD $ TD $ TD $ TD $ TD TD TD TD TD $ TD $ TD $ TD TD $ TD TD $ TD TD $ Tungaloy is a registered trademark of Tungaloy of America, Inc. MAD IN TH

6 TUNGALOY STYL INDXABL DRILL INSRTS TUNGALOY STYL INDXABL INSRTS INSRT FATURS: High positive XPMT inserts Increased insert thickness and new edge honing increases tool life. conomical! Four cutting edges per insert! 2 grades cut everything! Note: When using inserts with DW chip breaker for high feed drilling set feed rate to 1.5x standard feed rate Dia I. C. T Length Tungaloy Reference No. DJ Chipbreaker AH740 For Steel, Stainless, HiTemp Alloys DW Chipbreaker GH730 For Steel, Alloy steel (High Feed,Alum) DS Chipbreaker AH120 For non-ferrous, Stainless, Hi Temp Alloys Screws $1.00 Wrench $ to XPMT040104R TO-169-AH740 TO-169-GH730 TO-169-AH120 $6.81 SC-03 TX-06F XPMT050204R TO-203-AH740 TO-203-GH730 TO-203-AH120 $7.08 SC-04 TX-06F to XPMT06X308R TO-236-AH740 TO-236-GH730 TO-236-AH120 $7.75 SC-05 TX-07F to XPMT07H308R TO-276-AH740 TO-276-GH730 TO-276-AH120 $7.60 SC-06 TX-08F to XPMT08T308R TO-335-AH740 TO-335-GH730 TO-335-AH120 $9.41 SC-07 TX-09F to XPMT110412R TO-441-AH740 TO-441-GH730 TO-441-AH120 $10.45 SC-08 TX-15F to XPMT150512R TO-591-AH740 TO-591-GH730 TO-591-AH120 $14.56 SC-09 TX-20F RCOMMNDD CUTTING CONDITIONS Chipbreakers: DJ- For Carbon/Alloy Steels DW- For High Feed ing DS- For Stainless Steels LATH CHUCKS LIV CNTRS VIS JAWS VIS ACCSSORIS STRAIGHT SHANK COLLT HOLDRS Tungaloy is a registered trademark of Tungaloy of America, Inc. Work Materials Grade/Chipbreaker Cutting Speed Feed Rate (IPR) AH120 AH740 GH730 T313W (SFM) 1/2-11/16 3/ /16-1 1/4 1 5/16-2 Low Carbon Steels DS 525/ ~ ~ ~ ~ ~1030 Carbon Steels DJ DW 250/ ~ ~ ~ ~ ~1055 Alloy Steels DS DW 525/ ~ ~ ~ ~ ~4140 Alloy Steels DJ DW 250/ ~ ~ ~ ~ ~4600 Stainless Ferritic & DS 325/ ~ ~ ~ ~.005 Martensitic 400 Series Stainless Austenitic, DS 325/ ~ ~ ~ ~.004 Ferritic 200 & 300 Series Stainless Duplex 500 Series DS 250/ ~ ~ ~ ~.004 Gray Cast Iron DJ 250/ ~ ~ ~ ~.006 Ductile Iron DJ 250/ ~ ~ ~ ~.008 Aluminum Alloys DS DW 650/ ~ ~ ~ ~.010 Super Alloys DS 100/ ~ ~ ~ ~.006 Titanium DS 100/ ~ ~ ~ ~.005 INDXABL DRILL TROUBLSHOOTING TIPS: Inserts Chipping or Breaking- Inadequate coolant supply- Check coolant volume and pressure Speeds and feeds being used are incorrect- Adjust speed and feeds according to tables provided Insert screws may be damaged- Check screw head and thread for nicks and burrs. Do not overtighten screws Inserts not seating properly- Make sure the inserts are seated properly in the pocket bottoms. Clean insert pockets whenever inserts are replaced or indexed making sure no nicks or burrs are present. Misaligned drill/offcenter drill- Check toolholder TIR. Replace or adjust TIR as necessary. not seating properly in tool holder, spindle or turret- Make sure there are no nicks, burrs or chips in tool shank and/or holder. Use a feeler gauge to check parting line between tool shank and socket. Too much tool deflection or lack of tool rigidity due to too much tool overhang- Check if tool can be held shorter. Rough Cutting Action-Tool Makes Rumbling Noise and Deflects- xcessive thrust, Feed rate too high- Lower feed rate and/or increase speed. Chips being recut- Add more coolant flow. Poor Hole Finish- Vibration- Make sure workpiece is rigid. Check seat in spindle or toolholder.check speeds and feeds. Inadequate coolant supply- Increase coolant pressure and volume, make sure that coolant flow is ample and constant at the inserts. Chips are being recut, causing the drill to jump- Increase coolant flow. Overall chip control problems- Modify feed and speed. Make sure there is ample coolant. Chatter- Adjust feed and speed. Call Us Or Visit Our Website For Our Complete Selection! Master Catalog 267 LATH BUSHINGS DRILL CHUCKS THRADING/GROOVING CARBID INSRTS CUTTING TOOLS MACHINRY PRCISION TOOLS DBURRING COOLANT/FLUIDS TOOL STORAG