AN INTRODUCTION TO OUR SERVICES

Transcription

1 Group of companies AN INTRODUCTION TO OUR SERVICES Presentation AW-GOC Rev. 02

2 Our Company Profile AXO WELDING Group is an organization specialized in a range of manufacturing and on-site services. Our manufacturing capability includes: Pressure vessels and heat exchangers. On-shore and off-shore structures. Piping and skidded plants Tanks. Electro-instrumental, hydraulic and pneumatic control cabins. Damming systems for the control of water flows. 2

3 Our Company Profile AXO WELDING Group is an organization specialized in a range of manufacturing and on-site services. Our range of site services includes: Modification and repair of urea high pressure equipment and piping. Servicing, replacement, erection, modification and repair of pressure vessels, heat exchangers, flares and structures. Revamping and hook-up of oil rigs. Assembling and installation of electrical and instrumental systems. Design, fabrication assembling and repair of storage tanks. 3

4 Our Company Profile We operate on: The plants: The equipment: Urea Reactor Stripper Carbamate condenser High pressure piping Oil and gas, Petrochemical Pipe lines Columns Tubular heat exchangers Air coolers Pressure vessels Storage tanks Flares Offshore oil rigs 4

5 Our Company Profile We operate on: The plants: The equipment: Chipboard panels manufacturing Erection and revamping of complete plants (mechanical) Dryers Cyclones Combustion chambers and mixing chambers Ducts and piping Energy Oil fired and coal fired boilers Gas turbine Combined Heat and Power Damming systems for the control of water flows in hydroelectric power plants 5

6 Our Company Profile Main facts: Staff About 200 workers Turnover Estimated Total revenues 2017: Euro 21 milion. Market Europe: Italy, Germany, UK Asia: Malaysia, India, Bangladesh Middle East: Bahrain, Iraq, Saudi Arabia, UAE Americas: USA, Canada, Brazil 6

7 Our Company Profile Some of the global companies that chose to work with us: 7

8 WELDING AXO WELDING is a byword for professional approach to welding Welding is the core of our competence and professional experience. As far as the formal aspects of quality and certification are concerned, we can claim: The company certification per ISO (quality system for welding-oriented organizations) issued by the German agency TÜV. Welding procedures certified in accordance with European Standard EN15614 and American Standard ASME IX for the processes 141/GTAW, 111/SMAW, 131/GMAW (inert gas), 135/GMAW (active gas), 136/FCAW, and a range of materials which includes carbon steel, low-alloyed steels, stainless steels, nickel alloys and titanium. ENI Livorno oil refinery: Coils in a process column, welding with the aid of mirror. 8

9 WELDING AXO WELDING is a byword for professional approach to welding The professional figures most relevant to welding are a full-time part of our organization. Within the persons who are permanent members of our team there are technicians holding certifications as: European Welding Engineer and European Welding Technologist, issued by Istituto Italiano della saldatura within the International Certification Scheme of the European Federation for Welding. Level III NDE Inspector, certified in accordance with the standard UNI EN 473 and ISO 9712 by CICPND (Italian Center of Certification for Nondestructive Examination). Certified Welding Inspector SOFINTER, divisione MACCHI SPA: LNG plant in Ruwais (UAE) Power boiler coils 9

10 WELDING AXO WELDING is a byword for professional approach to welding All our welders have been selected on the base of their proven experience and have been trained by us within a program of constant improvement of their performances. The welders are certified in the processes and materials of their pertinence in accordance with the European Scheme EN- 287 and the American Standard ASME-IX IFFCO, UREA plant Uttar Pradesh, India: Automatic GTAW welding of bimetallic stripper tube-totubesheet joints 10

11 We have solid references in repair and modification of critical equipment in urea high-pressure cycle. Urea We ve been serving urea producers worldwide since 2005 PETRONAS FERTILIZER, Gurun, MALAYSIA: Repair of reactor liner welds JIANGFENG FERTILIZER, Chongqing, CHINA: Repair of titanium stripper JAMUNA FERTILIZER Co. LTD., Tarakandi, BANGLADESH: Relining of reactor including top dome. 11

12 Urea We ve been serving urea producers worldwide since 2005 We carry out relinings, modification of internals, replacement of parts, repair of liners and tube-to-tubesheet welds. SAFCO Ibn Al Baytar, Al Jubail, SAUDI ARABIA: Relining of titanium stripper YARA ITALIA SPA, Ferrara, ITALY: Replacement of the gasket seating ring in the top manhole of the reactor Gulf Petrochemical Co. LTD., BAHRAIN: Replacement of reactor overflow pipe. 12

13 Urea We ve been serving urea producers worldwide since 2005 In July 2016 we performed the shortening in place of a bimetallic-tubes high pressure stripper at IFFCO Aonla unit, Uttar Pradesh, India. 1. Cutting and shortening of the stripper shell 13

14 Urea We ve been serving urea producers worldwide since 2005 In July 2016 we performed the shortening in place of a bimetallic-tubes high pressure stripper at IFFCO Aonla unit, Uttar Pradesh, India. 2. New tube protrusion, reaming of tube ends and start of automatic, orbital GTAW welding 14

15 Urea We ve been serving urea producers worldwide since 2005 In July 2016 we performed the shortening in place of a bimetallic-tubes high pressure stripper at IFFCO Aonla unit, Uttar Pradesh, India. A job like this was performed only one other time in the whole world. 3. Completion of the automatic orbital GTAW welding and welding of the Shell. 15

16 Revamping of plant components Construction We ve got years of experience in organizing and performing site works in Italy and abroad Our professional competence is not limited to welding. Experience, ability and equipment consent us to take charge of activities such as: YARA ITALIA SPA, Ammonia plant in Ferrara, ITALY: Coil of ammonia reformer furnace. Redesign and total replacement with welding on site 16

17 Assembling of structures Erection We ve got years of experience in organizing and performing site works in Italy and abroad GBA SRL, Monza, for STATOIL LNG plant of Hammerfest, Norway: Assembling of 130m derrick flare. FRITZ EGGER GmbH Chipboard panels manufacturing plant, Radauti, Romania: Erection of the complete plant 17

18 Laying of Pipe Lines Pipe Lines We ve got years of experience in organizing and performing site works in Italy and abroad Laying of 24 Inconel-Clad and 34 carbon steel pipe line Lodi, Italy Main Contractor: SAIPEM 18

19 Offshore Oil and Gas We build and revamp offshore oil and gas structures. 1. Working at the construction yard on shore: 19

20 Storage tanks Design, fabrication and installation Our controlled company, TEBALDI Impianti, collects more than 50 years of experience in the design, fabrication and installation of storage tanks for a range of hydrocarbons, chemical and food products. 20

21 Water damming Hydroelectric power and water management BARUZZI Officine Meccaniche Ravenna has been designing and manufacturing radial gates, switch gates and sluice gates for the control of water floods in hydroelectric power plants and water management system since 1962 Hydroelectric Power Plant of Pont Ventoux, Turin. Trash rack flushing system and machine Hydroelectric Power Plant of Pont Ventoux, Turin. Radial gates on river Dora Riparia 21

22 Water damming Hydroelectric power and water management BARUZZI Officine Meccaniche Ravenna has been designing and manufacturing radial gates, switch gates and sluice gates for the control of water floods in hydroelectric power plants and water management system since 1962 Sluice gates on river Po in Cremona Hydroelectric Power Plant of Bonate, Bergamo Switch gates Radial gates for the flood management of river Tagliamento in Udine 22

23 Offshore Oil and Gas We build and revamp offshore oil and gas structures. 2. Working at sea 23

24 Technical services Design and certification Thanks to our experience, to our internal resources and to the co-operation with some suppliers of engineering services, we can provide: The component s mechanical design. The structured planning and logistic organization of the site jobs The certification in accordance to the European Pressure Vessel standard 97/23/EC (PED). 24

25 Manufacturing Production of equipment and parts Our workshop in Ravenna, Italy extends on an area of square meters, of which are workshop floor. 25

26 Manufacturing Production of equipment and parts Our workshop in Kempen, Germany extends on an area of square meters of which are workshop floor. 26

27 Manufacturing High pressure vessels, columns and heat exchangers We work at the production sites of some of the major manufacturers of high pressure equipment 27

28 Certification Within the group we hold certifications per: ISO-EN Quality Requirements for fusion welding of metallic materials Comprehensive quality requirements AD-Merkblätter HP-0 Manufacturing of pressure equipment in accordance with European Pressure Equipment Directive 97/23/EC. UNI-EN-ISO-9001 Quality Management System EN-ISO Technical requirements for the execution of steel structures SCC Occupational Safety, Health and Environmental Management System. 28

29 Contacts If you wish to obtain some further information about us and what we can do for your, or you wish to submit a request of offer, please contact: Mauro Orsini, General Manager AXO WELDING SRL Via Stroppata Alfonsine (RA) mauro.orsini@axowelding.com Or visit our internet site: 29