TOOLS PLUS IDEAS DRILLING REAMING THREADING TURNING

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1 TOOLS PLUS IDEAS DRILLING REAMING THREADING Milling TURNING Lightweight machining Service Mechatronic Process monitoring

2 With innovative solutions and tool designs for bore machining, the KOMET GROUP holds a leading market role worldwide. Our developments for boring, reaming, tapping and milling contribute enormously to our customers' success. THE CUTTING EDGE Solutions for peak performance In this "TOOLS PLUS IDEAS" catalogue, we provide you with detailed information about our innovations and about the additions of new products to already existing ranges. For further information regarding the different areas of our product range, please see the relevant special catalogues. KomPass Milling KomPass DRilling Modular Assistance System ToolScope KomPass DRILLInG KomPass turning KomPass TURnInG KomPass MILLInG KomPass Threading KomPass Reaming KomPass REAMInG 2

3 Milling Page KOMET JEL PCD Face milling cutter ECO PERFORMANCE HPC 4 9 KOMET hi.aeq Face milling cutter with indexable insert Wiper 0 5 KOMET Quatron 90 Shoulder milling cutter 6 9 KOMET Copy milling cutter Q54-KCM Reaming KOMET DIHART hi.max Monobloc reaming tool KOMET DIHART REAMAX TS fix Modular reaming system KOMET DIHART Freemax Reaming with insert technology New DBG-P/DJP coating for better performance 53 Solid drilling KOMET KUB Drillmax XH 54 6 KOMET KUB Pentron for cutting depth 2 D 3 D 4 D 5 D 6 D KOMET KUB Pentron Step drill 90 9 KOMET Indexable insert W Fine boring KOMET MicroKom BluFlex 2 Precision boring system 94 Turning KOMET ISO PcBN Indexable inserts 2 3 KOMET ISO PCD / CVD-D Indexable inserts 4 5 Threading KOMET JEL GWF HPC VHM Thread milling tool 6 9 Adaptors KOMET PSC Semi-finished head 2 KOMET ABS Balanced adapter Drawbar tools KOMET KomTronic Facing head with direct encoder KOMET KomTronic SMS PKU Drawbar tools Process and machine monitoring KOMET BRINKHAUS ToolScope 40 4 Information KOMET SERVICE KOMET Company concept 48 KOMET praxisforum 49 KOMET APP 5 3

4 KOMET PCD Face milling cutter ECO PERFORMANCE HPC 3D-printed tools welcome to the machining revolution The benefits of 3D-printed tools: Their unique design affords productivity increases of up to 00% compared to conventional tools Lower cutting forces and minimised burring Reduced component weight material is only used where necessary for optimum component functionality Optimised cooling channel design for improved chip evacuation and more effective cooling Greater design freedom 3D printing is not restricted by conventional manufacturing rules. Innovative tool solutions thanks to new design freedom E 6-9 Face milling cutter 88 KOMET hi.aeq Q80 tangential indexable insert with two cutting edges and Wiper geometry Benefits for you: Boost productivity while producing the same surface quality Improve surface quality while maintaining the same productivity Optimum surface finish E 0-5 4

5 Shoulder milling cutter KOMET Quatron 90 When used together with the highly versatile Quatron indexable insert, the KOMET Quatron 90 shoulder milling cutter with universal geometry produces shoulders that are step-free and exactly 90 while reducing warehousing and logistics overheads. The stability and versatility of the KOMET Quatron 90's cutting edges put it head and shoulders above the rest. Benefits for you: The milling cutter runs exceptionally smoothly and quietly High material removal rate when plunge milling Universal W83 indexable insert reduces warehousing and logistics overheads Highly stable indexable insert for greater process reliability E 6-9 Copy milling cutter Q54-KCM Benefits for you: Eight usable cutting edges thanks to defined contact surfaces Indexable insert is secured in the insert seat to prevent it rotating in the insert seat during machining Low power consumption thanks to low cutting forces Quiet, low-vibration milling reduces the load on the spindle E Highly positive Q4-KFM face-milling cutter Indexable insert with eight cutting edges for cutting depths of up to ap = 4.5 mm with a 43 lead angle Optimised face-cutting edge geometry for smooth surfaces accompanied by low axial forces Symmetrical face-cutting edge design allows use in left- and right-cutting tools Specialised topographies for roughing and finishing applications available in Q 208 Benefits for you: Low component loading: Reduced breakage in cast iron machining Good chip clearance for optimum chip discharge Low cutting forces: Higher cutting depths also for low-performance machines, machining of unstable components, steady milling with a long projection 5

6 KOMET JEL X mm PCD Face milling cutter ECO PERFORMANCE HPC for workpiece material N PCD 3D DIN 8030 A 2 x D x d x d L L 3 Location screw N0 520 (M4,5x5,5-TX5) tighten crosswise in two passes: First pass, tightening torque 3 Nm Second pass, tightening torque 4.5 Nm 2 x D x d x d L L 6 very good $ good

7 KOMET JEL PCD Face milling cutter ECO PERFORMANCE HPC $ Arbor milling cutter Cylindrical screw 2 DIN 8030 XD form Xd H6 Xd L L Z Description Order No. Article Order No. 40 A A ECO ,3 PERFORMANCE HPC ECO ,4 PERFORMANCE HPC M8x M0x Supply includes milling cutter: with cylindrical screw 2. Screwdriver see chapter "Information". Arbor milling cutter Milling ring 3 Basic body Cylindrical screw 2 DIN 8030 XD form Xd H6 Xd L L Z Description Order No. Order No. Order No. Article 5 ECO A ,34 PERFORMANCE M0x25 20 HPC A A ECO ,62 PERFORMANCE HPC ECO ,0 PERFORMANCE HPC Supply includes milling cutter: Basic body with location screws N0 520 (M4,5x5,5-TX5) and cylindrical screw 2. Please order milling ring 3 separately. Screwdriver see chapter "Information" Replacement milling rings are available ex stock as an exchange at a discounted price. To do this, please send in the worn repairable tool with the order M2x M6x45 available in Q4 207 Cutting values for milling: Page 8. 7

8 KOMET JEL Recommended cutting data Guideline values for milling PCD Face milling cutter ECO PERFORMANCE HPC Material group Strength Rm (N/mm²) Hardness HB v c (m/min) = Cutting speed f z (mm/tooth) = Milling feed x 0 x 2 x x v c f z v c f z v c f z v c f z Material m/min mm/tooth m/min mm/tooth m/min mm/tooth m/min mm/tooth 6. m350 m00 non-alloy copper 6.2 m700 m short chip, brass, bronze, red brass , , , m700 m long chip brass 6.4 m500 m470 Cu-Al-Fe alloy (Ampco) 7. m350 m00 Al, Mg non-alloy , , , m600 m80 Al wrought alloy, breaking strain (A 5) <4 % , , ,04- N 7.3 m600 m80 Al wrought alloy, breaking strain (A 5) 4 % , , , m600 m80 Al cast alloy, Si <0 % , , , m600 m80 Al cast alloy, Si 0 % , , ,04-8. thermoplastics 8.2 thermosetting plastics 8.3 fibre reinforced plastics , , , ,05-8 Important: See chapter "Information" for more application details and safety notes!

9 KOMET JEL 3D-printed HPC PCD milling cutters Face milling into flange using 20 mm dia. tool Face milling into filter housing using 32 mm dia. tool The challenge: Material: Workpiece: Tool: Machining task: Objective: (AlSiMgMn) Connector Conventional 20 mm diameter tool with four teeth Producing a 60 mm diameter collar with a flange facing, ap = 3 mm, ae = 20 mm Reduce machining time per unit The challenge: Material: Workpiece: Tool: Machining task: Objective: (AlSi7Mg0.3) Filter housing Conventional 50 mm diameter tool with seven teeth vc = 600 m/min, ft = 0.03 mm/tooth Milling various webs, lands, surfaces, reliefs and shoulders ap = -3 mm, ae = 9-32 mm Reduce machining time per unit The solution: 20 mm dia. KOMET JEL HPC PCD screw-in cutter with six teeth ( ) Cutting values: vc = 068 m/min = 7,000 rpm ft = 0. mm/tooth The solution: 32 mm dia. KOMET JEL HPC PCD screw-in cutter with 0 teeth ( ), A = 29 mm Cutting values: vc = 6 m/min = 2,000 rpm (max. speed) ft = 0.04 mm/tooth Customer benefits: The milling cutter runs very smoothly and quietly. Machining time per unit is reduced from min 45 s to 55 s. Machining time per unit is reduced by 48% Customer benefits: Machining time per unit is reduced from min 23 s to 23 s. 00 min machining time saved per day. Machining time per unit is reduced by 72% Face milling into cylinder head using 40 mm dia. tool The challenge: Material: Workpiece: Tool: Machining task: Objective: The solution: KOMET JEL 40 mm dia. PCD arbour milling cutter with 2 teeth (G-AlSi7Mg) Cylinder head Conventional tool with six teeth for roughing, ap = 2 mm Milling the contact surface Increase productivity Cutting values: vc = 382 m/min =,000 rpm ft = 0. mm/tooth = F 3, mm/min Customer benefits: This tool runs much more smoothly and quietly than conventional tools. No noticeable burr on the edge of the workpiece, unlike when conventional tools are used for machining. Machining time per unit is reduced by 45% Face milling into gearbox cover using 40 mm dia. tool The challenge: Material: Workpiece: Tool: Machining task: Objective: The solution: KOMET JEL 40 mm dia. PCD milling cutter with 2 teeth HSK-A63, A = mm Cutting values: vc = 0 m/min = 5,924 rpm ft = 0.5 mm/tooth EN AC (Al Si2CuNiMg) Gearbox cover Conventional 40 mm diameter tool with seven teeth Milling webs or lands, ap = mm, requisite max. surface roughness Ra =.6 µm Increase productivity Customer benefits: This tool runs much more smoothly and quietly than conventional tools, surface roughness Ra =.5 µm Tool life to date 07,000 parts, still in use. Machining time per unit is reduced by 30% 9

10 88 88 KOMET hi.aeq X mm Face milling cutter 88 for workpiece material P M K N S DIN 8030 A / B DIN 8030 C 88 DIN 8030 form A 2 3 x D 2 3 x D x d x d x d x d L DIN 8030 form B L DIN 8030 form C 2 x D x d x d L x d2 0

11 ap max. 3 mm 4 mm KOMET hi.aeq Face milling cutter 88 To reduce the surface roughness by as much as 80% compared to standard tipping, we recommend using the Q80 tangential indexable insert with iper geometry. The indexable insert must only be installed horizontally, but any horizontal insert seat can be selected. If two iper indexable inserts are used, we recommend installing them opposite one another, but only ever horizontally. Two indexable insert sizes with two coatings are available. These have to be adapted to the standard equipment. Q8020FW06 0 and Q8032FW08 0, both in BK KDA (=BK65) and BK KEP (=BK275). Z = effective number of teeth for calculating vf Arbor milling cutter Indexable insert Clamping Cylindrical Coolant iper spindle screw screw 2 sleeve 3 DIN 8030 Bolt circle speed max. XD Order No. form Xd H6 Xd Xd2 L a p rpm Z Order No. Order No. Order No. Order No. Order No. max Article Article ISO Code ISO Code 40 F A ,36 N S3076-8IP 2,25 Nm M F A ,36 63 F A ,52 80 F B ,99 00 F5 400 B ,7 25 F5 4 B ,53 60 F5 460 C , ,66 N S3076-8IP 2,25 Nm M0 25 N S400-5IP 4,3 Nm M0 25 N S400-5IP 4,3 Nm M2 40 N S400-5IP 4,3 Nm M6 30 N S400-5IP 4,3 Nm M20 40 N S400-5IP 4,3 Nm M2 40 L ,05 Q LNGU090406EN-05 L ,05 L ,022 L L ,7 Q LNGU508EN-05 Q LNGU508EN-2 L Q ,396 LNGU508EN-05 Q LNGU508EN-2 For further details on selecting the cutting material, see page 3. Enter cutting material code G Q8020FW06 0 LNGH0904ZNER-FW Q8032FW08 0 LNGH5ZNER-FW 2 Q8032FW08 0 LNGH5ZNER-FW Supply includes milling cutter X mm: with clamping screws (pre-fitted with high-temperature paste, order no.: ) and cylindrical screw 2. Supply includes milling cutter X mm: with clamping screws (pre-fitted with high-temperature paste, order no.: ). Supply includes coolant sleeve 3: with cylindrical screw 2. Please order inserts separately. Screwdriver see chapter "Information". Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter. very good $ good Cutting values for milling: Page 3.

12 KOMET hi.aeq Application example face milling cutter 88 Face milling of large cast material pump casing Material: (EN-GJS-600-3) Machine: Mazak BAZ vc = 360 m/min fz = mm f = 3,0 mm/rev ap =,5 mm Quiet and quick machining Benefits for you: High stability for high cutting efficiency thanks to the use of tangential screw-fit Q80 indexable inserts Eight usable cutting edges thanks to indexable inserts which are fitted in an alternately standing and lying arrangement Low power consumption thanks to low cutting forces and a low-vibration, quiet milling characteristic reduces the spindle loads This concept guarantees extremely high process reliability when combined with modern, matched substrates and coatings Both PVD and CVD-coated indexable inserts are available If internal coolant supply is used, optimum cooling of every cutting edge is achieved by using the coolant sleeve Improper installation is prevented by a mark (on the surface) Wiper geometry for improved surface quality Q80 tangential indexable insert with two cutting edges and iper geometry. Boost productivity while producing the same surface quality Increasing the feed rate with Wiper tipping achieves the same surface finish as standard tipping without Wiper geometry. (observe maximum feed rates) 2. Improve surface quality while maintaining the same productivity Continuing to use the current feed rates produces significantly better surface quality. 3. Optimum surface finish To achieve the optimum surface finish, reduce the recommended feed rates by as much as 40%. (See Feed table). 2 Example: Mill dia. 63 mm, Z=8, Material (EN-GJS-600-3) Indexable insert f z (mm) v c (m/min) R z (µm) R a (µm) 8 standard 0, ,4 7 standard / Wiper 60 3,9 0,56 Marks to prevent mistakes pointing in an axial direction towards the workpiece surface. The indexable insert must only be installed horizontally, but any horizontal insert seat can be selected. If two iper indexable inserts are used, we recommend installing them opposite one another, but only ever horizontally. Two indexable insert sizes with two coatings are available. These have to be adapted to the standard equipment. Q8020FW06 0 and Q8032FW08 0, both in BK KDA (=BK65) and BK KEP (=BK275).

13 KOMET hi.aeq Recommended cutting data for face milling cutter 88 Feed fz (mm/tooth) at ae/d P 0, (0%) > 0,-0,2 (0-20%) > 0,2-0,3 (20-30%) > 0,3 (30%) ,3 0,48 0,09 0,22 0,35 0,29 0, ,37 0,58 0,27 0,42 0,22 0,35 0,9 0, ,26 0,39 0,09 0,9 0,28 0,23 0,2 ae ap ae = x D ap S 0,23 0,09 0, ,23 0,09 0,09 M 7.0 0,09 0,09 0,07 0,09 K 0,26 0,47 0,68 0,9 0,34 0,49 0,28 0,4 0,24 0,36 N 0,9 0,56 0,93 0,4 0,67 0,34 0,56 0,09 0,30 0,50 p.ex. mill dia. 00 mm, engagement width a e 0 mm = a e D = 0 = Factor 0, (i.e. 0% of x D are engaged) 00 Cutting speed vc (m/min) Geometry Q Q Coating type CVD PVD PVD PVD PVD Cutting material designation BK65 BK275 BK2730 BK2730 BK7935 Cutting material code Material non-alloy steels non-alloy / low alloy steels lead alloys low alloy steels high alloy steels HSS Material example, material code DIN.0037 (S235JR).075 (SMn30).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5).078 (SMnPb30).7225 (42CrMo4).22 (C60E).234 (6CrMo5-5).260 (X65CrMoV2) Strength Rm (N/mm²) # Hardness HB Material group < P > > super alloys: Inconel, Hastelloy, Nimonic, stc. titanium, titanium alloys (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) 3.75 (TiAl5Sn2.5) 5.0 S stainless steels stainless steels stainless / fireproof steels gray cast iron.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2).45 (X3CrNb7).457 (X0CrNiMoTi7-2-2).473 (X0CrAlSi7).4862 (X8NiCrSi38-8) (EN-GJL-) (EN-GJL-350) # <900 M > alloy gray cast iron (GGL-NiCr20 2) spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic/perlitic spheroidal graphite cast iron, perlitic, malleable iron alloyed spheroidal graphite cast iron vermicular cast iron copper alloy, brass, lead-alloy bronze, lead bronze: good cut copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content <0% magnesium alloy cast alum.alloy: Si-content >0% (EN-GJS-400-5) (EN-GJS-500-7) (GJS-55) (GTW-55) (EN-GJS-600-3) (GTS-65) (EN-GJSA-XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0, (CuZn36Pb3) (G-CuPb5Sn) (CuZn40Al2) (E-Cu57) (AlMg) (AlMnCu) (G-AlMg5) (G-AlSi9Mg wa) (G-AlSi0Mg) # K > N Cutting speed vc can be increased by reducing the width of cutting edge engagement ae Important: See chapter "Information" for more application details and safety notes! 3

14 KOMET Q LNGU Tangential indexable inserts Application range: Roughing Face milling cutter KOMET hi.aeq Setting angle = 88 Cutter geometry: R Topography -05: Cast materials, some steel materials a g b d2 d s Substrate Coating type Cutting material designation Carbide CVD PVD PVD BK65 BK275 BK2730 ISO Code Order No. Enter cutting d d2 a b s g R material code H LNGU 06T204 EN-05 Q G G G 4,74 2,3 6,35 4,73 2,88 4 0,4 LNGU EN-05 Q G G G 7,26 3,4 9,52 7,25 4,7 4 0,6 LNGU 508 EN-05 Q G G G 9,52 4,5 2,7 9,52 5,56 0 0,8 Steel P $ $ Order example: Stainless steel M $ ISO Code Cast iron K LNGU 508 EN-05 Cutting material Non-ferrous metals N BK275 Superalloys and titanium S Order No. Hardened materials H Q Main area of application $ Suitable in some cases G Availability: for delivery see current price and stock list

15 LNGH KOMET Q80..FW iper Tangential indexable inserts Application range: Cutter geometry: hhh iper Face milling cutter KOMET hi.aeq with Wiper geometry for setting angle = 88 R Wiper geometry for improved surface quality Improper installation is prevented by a mark (on the surface) b a g d2 d s Substrate Coating type Cutting material designation Carbide CVD PVD BK KDA (=BK65) BK KEP (=BK275) ISO Code Order No. Enter cutting d d2 a b s g R material code H KDA KEP LNGH 0904ZNER-FW Q8020FW06 0 G G 7,26 3,4 9,52 7,25 4,35 4 0,6 LNGH 5ZNER-FW Q8032FW08 0 G G 9,52 4,5 2,7 9,52 5,80 0 0,8 Steel P Order example: Stainless steel M ISO Code Cast iron K LNGH 0904ZNER-FW Cutting material Non-ferrous metals N BK KDA Superalloys and titanium S Order No. Hardened materials H Q8020FW06KDA0 Main area of application $ Suitable in some cases Important: See chapter "Information" for more application details and safety notes! 5

16 KOMET Quatron 90 X mm Shoulder milling cutter for workpiece material P M K N Thread DIN 835 T B DIN 8030 A Width across flats WAF x D x d a p L x D x d a p L L 2 x D x d x d a p L Supply includes: Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ). Supply includes arbor milling cutter: available in Q4 207 Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ) and cylindrical screw 2. Please order inserts separately. Screwdriver see chapter "Information". Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter. 6 very good $ good

17 ap max. 5,5 mm KOMET Quatron 90 Shoulder milling cutter Z = effective number of teeth for calculating vf Screw-in cutter Spindle speed Width across Tightening max. flats torque X D Order No. X d L a p rpm WAF Nm Z Order No. Order No. max Article ISO Code 20 F M0 30 5, ,09 N W S/M2,2 5,5-6IP,0 Nm SOEX F56 0 M ,09 32 F56 30 M ,22 42 F M6 42 8, ,27 Clamping screw N S/M2,5 6,3-8IP,28 Nm N S/M2,5 6,3-8IP,28 Nm N S3575-5IP 2,8 Nm Indexable insert W SOEX 07.. W SOEX 07.. W SOEX 09.. End milling cutter Clamping screw Indexable insert Spindle speed max. X D Order No. Xd h6 L L a p rpm Z Order No. Order No. max. Article ISO Code 25 F ,3 N W S/M2,5 6,3-8IP,28 Nm SOEX F , ,57 40 F , ,96 N S3575-5IP 2,8 Nm N S3575-5IP 2,8 Nm W SOEX 09.. W SOEX 09.. Arbor milling cutter Cylindrical screw Clamping screw Indexable insert Spindle speed max. 2 X D Order No. X d H6 X d L a p rpm Z Order No. Order No. Order No. max Article Article ISO Code 40 F , , F , , F , , F , , F , , F , , F , , F , , F , , F , F , F , F , F , N S3575-5IP 2,8 Nm N S IP 6,25 Nm W SOEX 09.. W SOEX 2.. For further details on selecting the cutting material, see page 8. Cutting values for milling: page 8. 7

18 KOMET Quatron 90 Recommended cutting data Feed fz (mm/tooth) at ae/d 0, (0%) > 0,-0,2 (0-20%) > 0,2-0,3 (20-30%) > 0,3 (30%) W ,22 0,29 0,2 0,09 0,7 0,07 P W ,25 0,35 0,26 0,09 0,2 0,07 0,9 W ,28 0,42 0,30 0,09 0,7 0,25 0,07 0,22 W ,3 0,48 0,23 0,35 0,09 0,9 0,29 0,07 0,26 W ,09 0,07 0,09 M W ,2 0,09 0,07 0,09 W ,9 0,23 0,09 0,07 ae ae = x D W ,26 0,9 0,09 0,07 W ,22 0,29 0,2 0,09 0,7 0,07 K W ,25 0,35 0,26 0,09 0,2 0,07 0,9 W ,28 0,42 0,30 0,09 0,7 0,25 0,07 0,22 W ,3 0,48 0,23 0,35 0,09 0,9 0,29 0,07 0,26 N 0,27 0,39 0,9 0,28 0,09 0,23 0,07 0,2 p.ex. mill dia. 00 mm, engagement width a e 0 mm = a e D = 0 = Factor 0, (i.e. 0% of x D are engaged) 00 ap ap Application examples Plunge milling Indexable insert Size Feed f z (mm/tooth) W ,05 a e Plunge milling P W W ,07 W ,07 Y M W ,05 0,07 0,09 W ,05 W ,05 0,09 Tool offset with optimum coverage Y Milling cutter dia. X D Indexable insert Size a e max ae ap K W ,05 W ,05 W W ,07 W ,07 W ,05 a e Tool offset for unstable conditions Y 20 W83 8 5, W , W ,5 W83 44,5 N W W ,07 W ,07 a e /2 Y max < 0,7 D 8

19 Indexable insert (enter topography and cutting material code) Topography Coating type Cutting material designation Cutting material code Cutting speed vc (m/min) KOMET Quatron 90 Recommended cutting data W / W / W / W PVD PVD PVD PVD BK7935 BK8425 BK8430 BK Material non-alloy steels non-alloy / low alloy steels Material example, material code DIN.0037 (S235JR).075 (SMn30).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5) Strength Rm (N/mm²) # Hardness HB Material group lead alloys low alloy steels: heat resistant structural, heat treated, nitride and tools steels high alloy steels HSS.078 (SMnPb30).7225 (42CrMo4).22 (C60E).234 (6CrMo5-5).260 (X65CrMoV2) < P > > stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) # stainless steels.45 (X3CrNb7).457 (X0CrNiMoTi7-2-2) <900 M stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) > gray cast iron (EN-GJL-) (EN-GJL-350) alloy gray cast iron (GGL-NiCr20 2) spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic/perlitic spheroidal graphite cast iron, perlitic, malleable iron alloyed spheroidal graphite cast iron vermicular cast iron (EN-GJS-400-5) (EN-GJS-500-7) (GJS-55) (GTW-55) (EN-GJS-600-3) (GTS-65) (EN-GJSA-XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0,2 # K > copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content <0% magnesium alloy cast alum.alloy: Si-content >0% (CuZn40Al2) (E-Cu57) (AlMg) (AlMnCu) (G-AlMg5) (G-AlSi9Mg wa) (G-AlSi0Mg) N Cutting speed vc can be increased by reducing the width of cutting edge engagement ae Important: See chapter "Information" for more application details and safety notes! 9

20 KOMET X mm Copy milling cutter Q54-KCM RPMX0 for workpiece material P M K N S H DIN 835 T B Thread DIN 8030 A x D x d a p L L Width across flats WAF x D a p x d L 2 x D x d x d a p L Supply includes: Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ). Supply includes arbor milling cutter: Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ) and cylindrical screw 2. Please order insert separately. Screwdriver see chapter "Information". Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter. 20 very good $ good

21 ap max. 5 mm KOMET Copy milling cutter Q54-KCM RPMX0 Z = effective number of teeth for calculating vf End milling cutter Clamping screw Indexable insert Spindle speed max. X D Order No. Xd h6 L L a p rpm Z Order No. Order No. max. Article ISO Code 20 F , F , ,336 N S3076-8IP 2,25 Nm Q RPMX 0T3M0 32 F , ,64 For further details on selecting the cutting material, see page 27. Enter cutting material code G Screw-in cutter Clamping screw Indexable insert Spindle Width speed across Tightening max. flats torque X D Order No. Xd L a p rpm WAF Nm Z Order No. Order No. max. Article ISO Code 20 F M , F M ,078 N S3076-8IP 2,25 Nm Q RPMX 0T3M0 32 F M ,97 For further details on selecting the cutting material, see page 27. Enter cutting material code G Arbor milling cutter Cylindrical screw Clamping screw Indexable insert Spindle speed max. 2 X D Order No. X d H6 X d L a p rpm Z Order No. Order No. Order No. max. Article Article ISO Code 40 F ,76 50 F , M8 25 N M0 25 S3076-8IP 2,25 Nm Q RPMX 0T3M0 For further details on selecting the cutting material, see page 27. Enter cutting material code G Recommended feed 4-fold 8-fold ap 2 a p a p a p max. max ap a p (mm) 3,0 2,5 2,0,5,0 0,5 0 Q RPMX0 0,30 0,40 0,50 With decreasing cutting depth the tooth feed can be increased. Example given for a e /D > 0,3-2,5 4,5,4 f z (mm) Cutting values for milling: page 27. 2

22 KOMET X mm Copy milling cutter Q54-KCM RPMX2 for workpiece material P M K N S H DIN 835 T B Thread DIN 8030 A x D x d a p L L Width across flats WAF x D x d a p L 2 x D x d x d a p L Supply includes: available in Q4 207 Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ). Supply includes arbor milling cutter: available in Q4 207 Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ) and cylindrical screw 2. Please order insert separately. Screwdriver see chapter "Information". Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter. 22 very good $ good

23 ap max. 6 mm KOMET Copy milling cutter Q54-KCM RPMX2 Z = effective number of teeth for calculating vf End milling cutter Clamping screw Indexable insert Spindle speed max. X D Order No. Xd h6 L L a p rpm Z Order No. Order No. max. Article ISO Code 25 F , , F , , F , , F , ,6 N S/M4 8,7-5IP 4,3 Nm Q RPMX 4M0 42 F , ,23 For further details on selecting the cutting material, see page 27. Enter cutting material code G Screw-in cutter Spindle speed Width across Tightening max. flats torque X D Order No. Xd L a p rpm WAF Nm Z Order No. Order No. max. Article ISO Code 25 F M , F M F M F56 05 M ,227 N S/M4 8,7-5IP 4,3 Nm Q RPMX 4M0 42 F M ,237 For further details on selecting the cutting material, see page 27. Enter cutting material code G Arbor milling cutter Cylindrical screw Clamping screw Indexable insert Spindle speed max. 2 X D Order No. X d H6 X d L a p rpm Z Order No. Order No. Order No. max. Article Article ISO Code 50 F , F , M F , F , F , F , M2 30 Clamping screw N S/M4 8,7-5IP 4,3 Nm Indexable insert Q RPMX 4M0 00 F ,7 For further details on selecting the cutting material, see page 27. Enter cutting material code G Recommended feed 4-fold 8-fold ap 2 a p a p a p max. max. 3 5,5, ap Cutting values for milling: page 27. Q RPMX 2 a p (mm) 4,0 3,5 3,0 2,5 2,0,5,0 0,5 0 0,30 f z (mm) 0,40 0,50 With decreasing cutting depth the tooth feed can be increased. Example given for a e /D > 0,3-23

24 KOMET X mm Copy milling cutter Q54-KCM RPMX6 for workpiece material P M K N S H DIN 835 T B Thread DIN 8030 A / B x D x d a p L L Width across flats WAF x D x d a p L DIN 8030 form A 2 x D x d x d a p L Supply includes: Milling cutter with clamping screws (pre-fitted with high-temperature paste, order no.: ). Supply includes milling cutter X mm: with clamping screws (pre-fitted with high-temperature paste, order no.: ) and cylindrical screw 2. Supply includes milling cutter X 25 mm: with clamping screws (pre-fitted with high-temperature paste, order no.: ) without coolant sleeve. Supply includes coolant sleeve 3: with cylindrical screw 2. Please order insert separately. Screwdriver see chapter "Information". Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter. 24 very good $ good

25 ap max. 8 mm KOMET Copy milling cutter Q54-KCM RPMX6 Z = effective number of teeth for calculating vf End milling cutter Clamping screw Indexable insert Spindle speed max. X D Order No. Xd h6 L L a p rpm Z Order No. Order No. max. Article ISO Code 32 F , , F , , F , ,6 N S/M5 0,4-20IP 6,25 Nm Q RPMX 605M0 42 F , ,22 For further details on selecting the cutting material, see page 27. Enter cutting material code G Screw-in cutter Spindle speed Width across Tightening max. flats torque X D Order No. Xd L a p rpm WAF Nm Z Order No. Order No. max. Article ISO Code 32 F M F M F56 08 M Clamping screw N S/M5 0,4-20IP 6,25 Nm Indexable insert Q RPMX 605M0 42 F M ,28 For further details on selecting the cutting material, see page 27. Enter cutting material code G 66 F56 09 A , F A ,895 M F A , F A ,57 M F56 09 B ,64 Recommended feed 4-fold 8-fold ap 2 a p a p a p max. max. 4,0 7,5 2, ap Arbor milling cutter Q RPMX 6 a p (mm) 4,0 3,5 3,0 2,5 2,0,5,0 0,5 0 0,30 0,40 f z (mm) 0,50 Cylindrical screw 2 spindle DIN 8030 speed max. X D Order No. form X d H6 X d L a p rpm Z Order No. Order No. Order No. Order No. max. Article Article ISO Code 52 F A , F A ,47 M M ,60 0,70 Coolant sleeve 3 L ,396 Clamping screw N S/M5 0,4-20IP 6,25 Nm Indexable insert Q RPMX 605M0 For further details on selecting the cutting material, see page 27. Enter cutting material code G With decreasing cutting depth the tooth feed can be increased. Example given for a e /D > 0,3- Cutting values for milling: page

26 KOMET Application examples for copy milling cutter Q54-KCM Circular plunging Inclined plunging d M = dmax D d M = dmin D a x d M Inclination L min. = a p tan a ap y x D x dmin-max a x D Ramping angle X d min X d max X D a X d Inclination X d Inclination max min (mm/rev) max (mm/rev) RPMX0 Q ,3 26 0,4 30 0,7 25,8 36, 40,5 32,5 50,5 54,8 40, 65,5 70,8 50 0,8 85,5 90,8 RPMX2 Q ,2 32 0,8 38,6 32,7 46,3 52,9 35,6 52,5 58 2,0 40,4 62,7 68 2, 42,4 66,8 72 2,3 50, 82,9 88 2,3 52, 86 2, 92 2,4 63 0,8 08 2,2 4 2,5 66 0,8 4 2,2 2,5 80 0,6 42 2,2 48 2,5 85 0,5 52 2,2 58 2,5 00 0,4 82 2,2 88 2,5 RPMX 6 Q ,3 40,0 48 2,0 35 2,3 46,4 54 2, ,8 64 2, ,0 68 2,9 52,5 80 2,3 88 3,0 63,2 02 2,6 0 3, 66,2 08 2,8 6 3,2 80 0,9 36 2,8 44 3,2 85 0,8 46 2,8 54 3,2 00 0,6 76 2,8 84 3,2 25 0, , ,2 Lift from workpiece if direction is Ramping angle reversed X D a p y a L max max min RPMX0 Q ,3, , , ,4 2, , RPMX2 Q , ,5 4, ,5 3, , ,5 2, ,5 2, ,5 2, ,5, ,5, ,5, ,5, ,4 0,9 382 RPMX 6 Q , , ,4 5, ,4 5, ,4 3, ,4 2, ,4 2, ,4 2, ,3, ,4, ,3,2 382 Axial plunging x D X Milling cutter dia. X D X max RPMX0 20 0,2 25 0,4 32 0, ,4 Milling cutter dia. X D X max RPMX2 25, , 40-42, ,5 Milling cutter dia. X D X max RPMX ,0 26

27 KOMET Recommended cutting data for copy milling cutter Q54-KCM Feed fz (mm/tooth) at ae/d 0, (0%) > 0,-0,2 (0-20%) > 0,2-0,3 (20-30%) > 0,3 (30%) a p RPMX0 Q P 0,22 0,32 0,4 0,23 0,29 0,9 0,25 0,22 2,5 S 0,26 0,9 0,09 0,07 2,5 M 0,9 0,24 0,30 0,7 0,2 0,09 2,5 K 0,22 0,32 0,4 0,23 0,29 0,9 0,25 0,22 2,5 N 0,22 0,32 0,4 0,23 0,29 0,9 0,25 0,22 2,5 H 0,34 0,4 0,48 0,25 0,30 0,35 0,2 0,25 0,29 0,7 0,26 0,5 RPMX2 Q P 0,22 0,35 0,48 0,25 0,35 0,2 0,29 0,7 0,26 3,0 S 0,26 0,9 0,09 0,07 3,0 M 0,9 0,26 0,33 0,9 0,24 0,09 3,0 ae ae = x D K 0,22 0,35 0,48 0,25 0,35 0,2 0,29 0,7 0,26 3,0 N 0,22 0,35 0,48 0,25 0,35 0,2 0,29 0,7 0,26 3,0 H 0,4 0,45 0,48 0,30 0,32 0,35 0,25 0,27 0,29 0,22 0,26 0,7 RPMX 6 Q P 0,22 0,39 0,56 0,28 0,40 0,23 0,33 0,9 0,30 4,0 p.ex. mill dia. 00 mm, engagement width a e 0 mm S 0,26 0,9 0,09 0,07 4,0 M 0,9 0,28 0,37 0,27 0,7 0,22 0,09 4,0 = a e K 0,22 0,39 0,56 0,28 0,40 0,23 0,33 0,9 0,30 4,0 D = 0 = Factor 0, (i.e. 0% of x D are engaged) 00 N 0,22 0,39 0,56 0,28 0,40 0,23 0,33 0,9 0,30 4,0 H 0,34 0,4 0,48 0,25 0,30 0,35 0,2 0,25 0,29 0,7 0,26,0 Cutting speed vc (m/min) ap ap Indexable insert Coating type Cutting material designation Cutting material code Q5434M5 0 (RPMX0) Q5442M5 0 (RPMX2) Q5454M5 0 (RPMX6) Q5434L5 0 (RPMX0) Q5442L5 0 (RPMX2) Q5454L5 0 (RPMX6) PVD CVD PVD BK PFQ BK KDA BK MGP PFQ KDA MGP Material non-alloy steels non-alloy / low alloy steels lead alloys low alloy steels high alloy steels Material example, material code DIN.0037 (S235JR).075 (SMn30).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5).078 (SMnPb30).7225 (42CrMo4).22 (C60E).234 (6CrMo5-5).260 (X65CrMoV2) Strength Rm (N/mm²) Hardness HB Material group dry wet dry dry wet # < P > > HSS super alloys: Inconel, Hastelloy, Nimonic, stc. titanium, titanium alloys (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) 3.75 (TiAl5Sn2.5) S stainless steels stainless steels stainless / fireproof steels gray cast iron.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2).45 (X3CrNb7).457 (X0CrNiMoTi7-2-2).473 (X0CrAlSi7).4862 (X8NiCrSi38-8) (EN-GJL-) (EN-GJL-350) # <900 M > alloy gray cast iron (GGL-NiCr20 2) spheroidal graphite cast iron, ferritic spheroidal graphite cast iron, ferritic/perlitic spheroidal graphite cast iron, perlitic, malleable iron alloyed spheroidal graphite cast iron vermicular cast iron copper alloy, brass, lead-alloy bronze, lead bronze: good cut copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content <0% magnesium alloy cast alum.alloy: Si-content >0% hardened steels < 45 HRC hardened steels > 45 HRC (EN-GJS-400-5) (EN-GJS-500-7) (GJS-55) (GTW-55) (EN-GJS-600-3) (GTS-65) (EN-GJSA-XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0, (CuZn36Pb3) (G-CuPb5Sn) (CuZn40Al2) (E-Cu57) (AlMg) (AlMnCu) (G-AlMg5) (G-AlSi9Mg wa) (G-AlSi0Mg) # K > N H Cutting speed vc can be increased by reducing the width of cutting edge engagement ae Important: See chapter "Information" for more application details and safety notes! 27

28 KOMET Q54 RPMX Indexable insert Application range: Cutter geometry: Copy milling cutter Q54-KCM Eight useful cutting edges per indexable insert. Use of different indexable insert clearance angles. a The indexable insert is supported with two surfaces, which allows high feed rates with maximum stability to be achieved. 8 indexing positions for optimum costefficiency. d d2 s Substrate Coating type Cutting material designation Solid carbide PVD CVD PVD BK PFQ BK KDA BK MGP ISO Code Order No. Enter cutting Topography H material code H PFQ KDA MGP RPMX 0T3M0-M5 Q5434M5 0 G G RPMX 0T3M0-L5 Q5434L5 0 G RPMX 4M0-M5 Q5442M5 0 G G RPMX 4M0-L5 Q5442L5 0 G RPMX 605M0-M5 Q5454M5 0 G G RPMX 605M0-L5 Q5454L5 0 G Steel Stainless steel Cast iron Non-ferrous metals Superalloys and titanium Hardened materials P M K N S H $ $ $ $ $ $ $ d d2 s a 0 3,4 3,97 2 4,5 4,76 6 5,6 5,56 Order example: ISO code RPMX0T3M0-M5 Cutting material BK PFQ Order No. Q5434M5PFQ0 28 Main area of application $ Suitable in some cases G Availability: for delivery see current price and stock list

29 KOMET Milling program For many decades, the KOMET GROUP has enjoyed a reputation for high-precision bore machining and reaming tool solutions and impeccable threading tool design. With the vast array of new additions to our milling range, we can offer a comprehensive portfolio that is of great value to our customers all across the globe. Alongside the KOMET JEL solid carbide milling cutters that cover all requirements in the diameter range 3.0 to 25.0 mm, the KOMET indexable insert milling cutters in particular have been causing a stir this year. The cutter holders in the completely redesigned KOMET JEL PCD milling cutters are manufactured using the generative process of laser melting, which means that these new tools can offer feed rates that are up to 50% higher than before. 3D printing enables up to twice as many cutting edges to be created, depending on the diameter. KOMET is also utilising the flexibility provided by the additive manufacturing process to optimise the course of the coolant channels inside these milling cutters. Curved channel routes now reduce pressure loss in the coolant and are positioned precisely, in such a way that ensures every cutting edge is optimally supplied with coolant from a separate channel. Aside from the new production process, KOMET is also expanding its milling range with new designs, such as the KOMET hi.aeq 45 face-milling cutter, which has a feed rate that is up to 40% higher than a shoulder milling cutter. KOMET is also launching new, standard PCD milling cutters that can be particularly productive when used in applications involving lightweight construction materials. 29

30 KOMET DIHART Reaming tools KOMET DIHART hi.max With the completely redeveloped KOMET DIHART hi.max monoblock tool, we have succeeded in producing the perfect upgrade to our proven KOMET DIHART reaming tools. The new KOMET DIHART hi.max stands out thanks to its extremely high level of stability, which guarantees reliable use and excellent machining performance. With the KOMET DIHART hi.max, it is no longer necessary to fit individual tool parts (thanks to the monoblock design). This makes the tool significantly easier to handle and use. Benefits for you: High machining performance due to combination of cutting topography and cutting material Diameter is easy to measure thanks to the cutting edges arranged opposite one another in pairs Carbide and cermet versions (uncoated and coated) available for machining various material groups in accordance with the ISO standard EASY-TO-USE principle: No accessories, no adjusting, no fitting of individual parts Optimum stability and process capability thanks to monoblock design and solid carbide or solid cement cutter part Low-cost H7 preferred range with universal geometry for machining through holes and blind holes High-performance Cermet H7 preferred range with special geometry for machining steel Cylindrical shank similar to DIN 835 Comes in 3 D and 5 D versions Dimeter range 2-30 mm E KOMET DIHART REAMAX TS fix Modular Reaming System Unlimited flexibility and cost-effectiveness: KOMET DIHART Reamax TS is a uniform clamping system with a standardised separation point for all reaming heads, offering flexibility and cost-effectiveness thanks to fast and high-precision tool changing. KOMET DIHART Reamax TS guarantees a maximum of system modularity thanks to a versatile and clearly structured range of reaming heads which can handle all commonly encountered diameter ranges and machining requirements. Tool costs and logistical expenditure are thereby reduced to a minimum. E Benefits for you: High machining performance due to combination of cutting topography and cutting material Diameter is easy to measure thanks to the cutting edges arranged opposite one another in pairs Carbide and cermet versions (uncoated and coated) available for machining various material groups in accordance with the ISO standard Low-cost H7 preferred range with universal geometry for machining through holes and blind holes High-performance Cermet H7 preferred range with special geometry for machining steel Dimeter range 8-30 mm 30

31 KOMET DIHART Freemax Indexable insert technology has revolutionised reaming with multiple-cutting-edge reamers and has set new standards in terms of cost efficiency and functionality. We have always focused on minimising tool wear and thus ensure maximum productivity at our customers. We have now applied this approach to our reaming tools and simplified handling at the same time. One new feature of our KOMET DIHART Freemax is that the user can choose the position of the inserts, similar to how other machining tools currently work. This means that they are easier to fit, quicker and more reliable. The KOMET DIHART Freemax has three cutting edges per insert, making handling for the user extremely flexible. This makes our KOMET DIHART Freemax truly unique. Benefits for you: Triple-edged indexable inserts that can be freely assigned Coated carbide and cermet inserts available for machining all material groups in accordance with the ISO standard The clear assignment of each cutting edge by marking on figures prevents incorrect positioning High level of stability thanks to the tangential fitting of the indexable inserts High-precision ground indexable inserts for maximum quality Can be fitted in KOMET DIHART DAH compensating holders or with ABS connection EASY-TO-USE principle: Handling is straightforward and the need for adjustments is minimal DBG-P coating for better performance E X mm (Q2 208) X mm X > 00 mm (Q3 208) KOMET DIHART Coating update E 53 The new DBG-P/DJP coating impresses by increasing the tool life by up to 30%. It replaces the DBF/DJF coating. DBG-P PVD-TiAlN-based: TiAlN-coated K0 fine-grained carbide For high cutting speeds Suitable for MQL applications For universal use in a large number of materials DJP PVD-AlCrN-based: AlCrN-coated Cermet For high cutting speeds Suitable for spheroidal graphite cast iron Suitable for MQL applications Not suitable for interrupted cuts 3

32 KOMET DIHART hi.max X 2 H7 30 H7 mm Diameter H7 available in Q4 207 for workpiece material P K P DIN 835 Universal reamer radially cooled, left slant, for through hole machining a a x D x d h6 x D b centrally cooled, straight, for blind hole machining b c L Diameter H7 available in Q4 207 P K P K 20 X D Xd c L b a Z Order No. Order No. ~ ~ DBG-U DBG-U 2 H ,092 58N.58.2H7 58M.57.2H7 4 H ,093 58N.58.4H7 58M.57.4H7 5 H ,098 58N.58.5H7 58M.57.5H7 6 H ,099 58N.58.6H7 58M.57.6H7 8 H N.58.8H7 58M.57.8H7 20 H N.58.20H7 58M.57.20H7 22 H N.58.22H7 58M.57.22H7 24 H ,39 58N.58.24H7 58M.57.24H7 25 H ,320 58N.58.25H7 58M.57.25H7 26 H ,32 58N.58.26H7 58M.57.26H7 28 H ,446 58N.58.28H7 58M.57.28H7 30 H ,452 58N.58.30H7 58M.57.30H7 Cutting speed and feed see pages

33 KOMET DIHART hi.max Diameter H7 available in Q4 207 for workpiece material P P DIN 835 Special reamer P radially cooled, left slant, for through hole machining a x d h6 c L a x D x d h6 x D b centrally cooled, straight, for blind hole machining b c L Diameter H7 available in Q4 207 P P X D Xd c L b a Z Order No. Order No. ~ ~ DST DST 2 H ,092 58N.92.2H7 58M.93.2H7 4 H ,093 58N.92.4H7 58M.93.4H7 5 H ,098 58N.92.5H7 58M.93.5H7 6 H ,099 58N.92.6H7 58M.93.6H7 8 H N.92.8H7 58M.93.8H7 20 H N.92.20H7 58M.93.20H7 22 H N.92.22H7 58M.93.22H7 24 H ,39 58N.92.24H7 58M.93.24H7 25 H ,320 58N.92.25H7 58M.93.25H7 26 H ,32 58N.92.26H7 58M.93.26H7 28 H ,446 58N.92.28H7 58M.93.28H7 30 H ,452 58N.92.30H7 58M.93.30H7 Cutting speed and feed see pages

34 P KOMET DIHART hi.max Tool recommendation reaming tool short version Material group Strength Rm (N/mm²) Hardness HB Material Machining: Material example, material code / DIN Hochgeschwindigkeit Order No. = cutting geometry conventional uni special uni special uni special uni special uni special uni uni.0 # <500 >900 >900 non-alloy steels non-alloy / low alloy steels lead alloys.0037 (S235JR).075 (SMn30).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5).078 (SMnPb30) non alloy / low alloy steels: heat resistant structural, heat treated, nitride.22 (C60E).7225 (42CrMo4) and tools steels high alloy steels.234 (6CrMo5-5).260 (X65Cr- MoV2) 58N.58 58N.58 58N.58 58N.58 58N.58 58N N N N N N.58 58N.58 58N.58 58N.58 58N.58 58M M M M M M M M M M M M M M M N.57 58N.57 58N.57 58N.57 58N.57 58N N N N N HSS S (NiuCrspecial alloys: Inconel, 9Fe9Nb5Mo3) Hastelloy, Nimonic, stc (Nimonic 80A) titanium, titanium alloys 3.75 (TiAl5Sn2.5) 58N M.2 03 M K N >600 #600 >900 <900 # stainless steels stainless steels stainless / fireproof steels gray cast iron alloy gray cast iron spheroidal graphite cast iron, ferritic.4306 (X2CrNi9-).440 (X5CrNi- Mo7-2-2).45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2).473 (X0CrAlSi7).4862 (X8NiCr- Si38-8) (EN-GJL-) (EN-GJL-350) (GGL-NiCr20 2) (EN-GJS-400-5) spheroidal graphite (EN-GJS-500-7) cast iron, ferritic/perlitic (GJS-55) (GTW-55) spheroidal graphite cast iron, perlitic malleable iron alloyed spheroidal graphite cast iron vermicular cast iron 58N N N N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.65 58N.65 58N.65 58N.65 58N.65 58N.65 58N.65 58N N N N N N N N N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.58 58N.65 58N.65 58N.65 58N.65 58N.65 58N.65 58N.65 58N N N N N M M M M M M M M M M M M M.65 58M.65 58M.65 58M.65 58M.65 58M.65 58M.65 58M M M M M M M M M M M M M M M M M M.65 58M.65 58M.65 58M.65 58M.65 58M.65 58M.65 58M M M M M N N N N.57 58N.57 58N.57 58N.57 58N.57 58N.57 58N.57 58N.57 58N.57 58N.65 58N.65 58N.65 58N.65 58N.65 58N.65 58N.65 58N N N N N H (EN-GJS-600-3) (GTS-65) (EN-GJSA- XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0, copper alloy, brass, CuZn36Pb3) lead-alloy bronze, lead bronze: good cut (G-CuPb5Sn) copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content <0% magnesium alloy cast alum. alloy: Si-content >0% (CuZn40Al2) (E-Cu57) (AlMg) (AlMnCu) (G-AlMg5) (G-AlSi9Mg wa) (G- AlSi0Mg) hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC 34 We are happy to take inquiries concerning tools for materials without a recommendation.

35 X 2,000 30,000 mm KOMET DIHART hi.max Reaming tool short version for workpiece material P M K N S P DIN 835 a radially cooled, left slant, for through hole machining x D x d h6 b c L a centrally cooled, straight, for blind hole machining x D x d h6 b c L a radially cooled, straight, for step drilling x D x d h6 b c L Custom reaming tool selection options! Dimensions Order No. Order No. Cutting material, coating 58N.92 58N.93 58M.93 DST 58N.82 58N.85 58M.85 DJP 58N.58 58N.57 58M.57 DBG-U 58N.62 58N.65 58M.65 DBG-P 58N.6 58N.7 58M.7 DBC 58N.2 58M.2 HM Cylindrical shank X D Xd c L b a Z ~ ~ 2,000-4, ,09 4,00-6, ,09 6,00-8, ,09 8,00-20, , ,00-24, ,00-26, ,32 26,00-28, ,32 28,00-30, ,45 Order example: Order No. 58N.58 Bore diameter 2 mm Bore tolerance H7 Material.0037 (S235JR) or (Cutting geometry page 34) Cutting speed and feed see pages

36 P KOMET DIHART hi.max Tool recommendation reaming tool long version Material group Strength Rm (N/mm²) Hardness HB Material Machining: Material example, material code / DIN High-speed Order No. = cutting geometry conventional uni special uni special uni special uni special uni special uni uni.0 # <500 >900 >900 non-alloy steels non-alloy / low alloy steels lead alloys.0037 (S235JR).075 (SMn30).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5).078 (SMnPb30) non alloy / low alloy steels: heat resistant structural, heat treated, nitride.22 (C60E).7225 (42CrMo4) and tools steels high alloy steels.234 (6CrMo5-5).260 (X65Cr- MoV2) 58U.58 58U.58 58U.58 58U.58 58U.58 58U U U U U U.58 58U.58 58U.58 58U.58 58U.58 58T T T T T T T T T T T T T T T U.57 58U.57 58U.57 58U.57 58U.57 58U U U U U HSS S (NiuCrspecial alloys: Inconel, 9Fe9Nb5Mo3) Hastelloy, Nimonic, stc (Nimonic 80A) titanium, titanium alloys 3.75 (TiAl5Sn2.5) 58U T.2 03 M K N >600 #600 >900 <900 # stainless steels stainless steels stainless / fireproof steels gray cast iron alloy gray cast iron spheroidal graphite cast iron, ferritic.4306 (X2CrNi9-).440 (X5CrNi- Mo7-2-2).45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2).473 (X0CrAlSi7).4862 (X8NiCr- Si38-8) (EN-GJL-) (EN-GJL-350) (GGL-NiCr20 2) (EN-GJS-400-5) spheroidal graphite (EN-GJS-500-7) cast iron, ferritic/perlitic (GJS-55) (GTW-55) spheroidal graphite cast iron, perlitic malleable iron alloyed spheroidal graphite cast iron vermicular cast iron 58U U U U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.65 58U.65 58U.65 58U.65 58U.65 58U.65 58U.65 58U U U U U U U U U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.58 58U.65 58U.65 58U.65 58U.65 58U.65 58U.65 58U.65 58U U U U U T T T T T T T T T T T T T.65 58T.65 58T.65 58T.65 58T.65 58T.65 58T.65 58T T T T T T T T T T T T T T T T T T.65 58T.65 58T.65 58T.65 58T.65 58T.65 58T.65 58T T T T T U U U U.57 58U.57 58U.57 58U.57 58U.57 58U.57 58U.57 58U.57 58U.57 58U.65 58U.65 58U.65 58U.65 58U.65 58U.65 58U.65 58U U U U U H (EN-GJS-600-3) (GTS-65) (EN-GJSA- XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0, copper alloy, brass, CuZn36Pb3) lead-alloy bronze, lead bronze: good cut (G-CuPb5Sn) copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content <0% magnesium alloy cast alum. alloy: Si-content >0% (CuZn40Al2) (E-Cu57) (AlMg) (AlMnCu) (G-AlMg5) (G-AlSi9Mg wa) (G- AlSi0Mg) hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC 36 We are happy to take inquiries concerning tools for materials without a recommendation.

37 X 2,000 30,000 mm KOMET DIHART hi.max Reaming tool long version for workpiece material P M K N S P DIN 835 a radially cooled, left slant, for through hole machining a x D x d h6 x D x d h6 b c L centrally cooled, straight, for blind hole machining b c L a radially cooled, straight, for step drilling x D x d h6 b c L Custom reaming tool selection options! Dimensions Order No. Order No. Cutting material, coating 58U.92 58U.93 58T.93 DST 58U.82 58U.85 58T.85 DJP 58U.58 58U.57 58T.57 DBG-U 58U.62 58U.65 58T.65 DBG-P Cylindrical shank X D Xd c L b a Z ~ ~ 2,000-4, ,00-6, ,00-8, ,7 8,00-20, , ,25 22,00-24, ,35 58U.6 58U.7 58T.7 DBC 24,00-26, ,45 26,00-28, ,55 58U.2 58T.2 HM 28,00-30, ,60 Order example: Order No. 58U.58 Bore diameter 2 mm Bore tolerance H7 Material.0037 (S235JR) or (Cutting geometry page 36) Cutting speed and feed see pages

38 KOMET DIHART hi.max Recommended cutting data Guideline values for reaming Cutting speed vc (m/min) Material group Strength Rm (N/mm²) Hardness HB Material Material example material code/din DST DBG-U optimum maximum 3 D Reamers short DJP DBG-P HM DBC DST DBG-U optimum maximum 5 D Reamers long DJP DBG-P P HM DBC.0 m 500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) < 500 lead alloys.078 (SMnPb30) > 900 non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels.7225 (42CrMo4).22 (C60E) > 900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) HSS 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) S titanium, titanium alloys 3.75 (TiAl5Sn2.5) m 600 stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) M 6. < 900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) > 900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) alloy gray cast iron (GGL-NiCr20 2) m spheroidal graphite cast iron, ferritic (EN-GJS-400-5) K > 600 spheroidal graphite cast iron, ferritic / perlitic spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-500-7) (GGG-55) (GTW-55) (EN-GJS-600-3) (GTS-65) alloyed spheroidal graphite cast iron (EN-GJSA-XNiCr20-2) vermicular cast iron 5.2 (EN-GJV-350) (EN-GJV-450) copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) copper alloy, brass, bronze:average cut (CuZn40Al2) (E-Cu57) N wrought aluminium alloys (AlMg) (AlMnCu) cast aluminium alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) cast aluminium alloy: Si-content > 0% (G-AlSi0Mg) H hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC Reaming allo wance in diameter (mm) 38

39 KOMET DIHART hi.max Recommended cutting data Feed f (mm/rev) optimum maximum optimum maximum x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8 x 2-8,099 6 x 8,- 30,0 8,20,50,80 2,20,20,50,80 2,40,20,50,80 2,20 0,90,20,50 2,00,20,50,80 2,20,20,50,80 2,40,20,50,80 2,20 0,90,20,50 2,00,20,50,80 2,20,0,40,80 2,40,20,50,80 2,20 0,90,20,50 2,00,20,50,80 2,20,0,40,80 2,40,20,50,80 2,20 0,90,20,50 2,00 0,90,5,20,50 0,90,5,20,50 0,60 0,80,00,40 0,70,00,2,60 0,70 0,90,20,60 0,70 0,90,20,60 0,70 0,90,20,60,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,0,70,50 2,30,0,70,50 2,30,0,70,50 2,30,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,0,70,50 2,30,0,70,50 2,30,0,70,50 2,30 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80,20,90,70 2,50,20,90,70 2,50,20,80,60 2,40,20,80,60 2,40,00,50,40 2,0,00,50,40 2,0 0,90,40,20,90 0,90,40,20,90,20,80,60 2,40,20,80,60 2,40,30 2,00,70 2,70,30 2,00,70 2,70,30 2,00,70 2,70,30 2,00,70 2,70-0,30-0,40-0,30-0,40-0,30-0,40-0,30 0,3-0,30 0,3-0,30 0,3-0,30-0,40-0,30-0,40-0,30-0,40 Important: See chapter "Information" for more application details and safety notes! 39

40 KOMET DIHART Reamax TS fix X 8 H7 30 H7 mm Diameter H7 available in Q4 207 for workpiece material P K Universal reaming head a l2 Pull stud included with the holder radially cooled, left slant, for through hole machining x D Holder A a l2 Pull stud included with the holder centrally cooled, straight, for blind hole machining x D Diameter H7 available in Q4 207 P K P K 20 X D a l2 Z Order No. Order No. ~ ~ ~ DBG-U DBG-U 8 H ,04 78N.58.8H7 78M.57.8H7 20 H ,053 78N.58.20H7 78M.57.20H7 22 H N.58.22H7 78M.57.22H7 24 H ,070 78N.58.24H7 78M.57.24H7 25 H ,092 78N.58.25H7 78M.57.25H7 26 H N.58.26H7 78M.57.26H7 28 H ,76 78N.58.28H7 78M.57.28H7 30 H ,96 78N.58.30H7 78M.57.30H7 40 Patented design

41 KOMET DIHART Reamax TS fix Diameter H7 available in Q4 207 for workpiece material P Special reaming head P a l2 Pull stud included with the holder radially cooled, left slant, for through hole machining x D Holder A a l2 Pull stud included with the holder centrally cooled, straight, for blind hole machining x D Diameter H7 available in Q4 207 P P X D a l2 Z Order No. Order No. ~ ~ ~ DST DST 8 H ,04 78N.92.8H7 78M.93.8H7 20 H ,053 78N.92.20H7 78M.93.20H7 22 H N.92.22H7 78M.93.22H7 24 H ,070 78N.92.24H7 78M.93.24H7 25 H ,092 78N.92.25H7 78M.93.25H7 26 H N.92.26H7 78M.93.26H7 28 H ,76 78N.92.28H7 78M.93.28H7 30 H ,96 78N.92.30H7 78M.93.30H7 Cutting speed and feed see pages Assembly instructions see catalogue "KomPass REAMING" 4

42 P KOMET DIHART Reamax TS fix Tool recommendation Material group Strength Rm (N/mm²) Hardness HB Material Machining: Material example, material code / DIN High-speed Order No. = cutting geometry conventional uni special uni special uni special uni special uni special uni uni.0 # <500 >900 >900 non-alloy steels non-alloy / low alloy steels lead alloys.0037 (S235JR).075 (SMn30).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5).078 (SMnPb30) non alloy / low alloy steels: heat resistant structural, heat treated, nitride.22 (C60E).7225 (42CrMo4) and tools steels high alloy steels.234 (6CrMo5-5).260 (X65Cr- MoV2) 78N.58 78N.58 78N.58 78N.58 78N.58 78N N N N N N.58 78N.58 78N.58 78N.58 78N.58 78M M M M M M M M M M M M M M M N.57 78N.57 78N.57 78N.57 78N.57 78N N N N N HSS S (NiuCrspecial alloys: Inconel, 9Fe9Nb5Mo3) Hastelloy, Nimonic, stc (Nimonic 80A) titanium, titanium alloys 3.75 (TiAl5Sn2.5) 78N M.2 03 M K N >600 #600 >900 <900 # stainless steels stainless steels stainless / fireproof steels gray cast iron alloy gray cast iron spheroidal graphite cast iron, ferritic.4306 (X2CrNi9-).440 (X5CrNi- Mo7-2-2).45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2).473 (X0CrAlSi7).4862 (X8NiCr- Si38-8) (EN-GJL-) (EN-GJL-350) (GGL-NiCr20 2) (EN-GJS-400-5) spheroidal graphite (EN-GJS-500-7) cast iron, ferritic/perlitic (GJS-55) (GTW-55) spheroidal graphite cast iron, perlitic malleable iron alloyed spheroidal graphite cast iron vermicular cast iron 78N N N N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.65 78N.65 78N.65 78N.65 78N.65 78N.65 78N.65 78N N N N N N N N N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.58 78N.65 78N.65 78N.65 78N.65 78N.65 78N.65 78N.65 78N N N N N M M M M M M M M M M M M M.65 78M.65 78M.65 78M.65 78M.65 78M.65 78M.65 78M M M M M M M M M M M M M M M M M M.65 78M.65 78M.65 78M.65 78M.65 78M.65 78M.65 78M M M M M N N N N.57 78N.57 78N.57 78N.57 78N.57 78N.57 78N.57 78N.57 78N.57 78N.65 78N.65 78N.65 78N.65 78N.65 78N.65 78N.65 78N N N N N H (EN-GJS-600-3) (GTS-65) (EN-GJSA- XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0, copper alloy, brass, CuZn36Pb3) lead-alloy bronze, lead bronze: good cut (G-CuPb5Sn) copper alloy, brass, bronze: average cut wrought aluminium alloys cast alum. alloy: Si-content <0% magnesium alloy cast alum. alloy: Si-content >0% (CuZn40Al2) (E-Cu57) (AlMg) (AlMnCu) (G-AlMg5) (G-AlSi9Mg wa) (G- AlSi0Mg) hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC 42 We are happy to take inquiries concerning tools for materials without a recommendation.

43 X 8,000 30,000 mm KOMET DIHART Reamax TS fix for workpiece material P M K N S Reaming head fix a l2 Pull stud included with the holder radially cooled, left slant, for through hole machining x D a l2 Pull stud included with the holder Holder A centrally cooled, straight, for blind hole machining x D a l2 Pull stud included with the holder radially cooled, straight, for step drilling x D Order No. Order No. 78N.92 78N.93 78M.93 DST 78N.82 78N.85 78M.85 DJP 78N.58 78N.57 78M.57 DBG-U 78N.62 78N.65 78M.65 DBG-P 78N.6 78N.7 78M.7 DBC 78N.2 78M.2 HM Custom reaming head selection options! Cutting material, coating Dimensions X D a l2 Z ~ ~ ~ 8,000-9, ,04 20,000-2, ,05 22,000-24, ,07 24,00-26, ,00-26, ,000-28, ,7 28,00-30, ,9 Order example: Order No. 78N.58 Bore diameter 2 mm Bore tolerance H7 Material.0037 (S235JR) or (Cutting geometry page 42) Patented design 43

44 KOMET DIHART Reamax TS Holder for X 8,000 70,000 mm P DIN 835 Reamax TS Pull stud REAMAX TS x D x d h6 b L c Reamax TS fix Reamax TS Duo REAMAX TS fix REAMAX TS Duo P DIN 835 short version long version Diameter range X D H7 X D H7 X D X D Order No. L b c X d Order No. L b c X d 8 H7 8 H7 8,000 9,999 75A ,2 75A ,3 20 H7 20 H7 20,000 2,999 75A ,2 75A ,3 22 H7 22 H7 24 H7 24 H7 22,000 26,999 75A ,3 75A ,4 25 H7 25 H7 26 H7 26 H7 30 H7 30 H7 27,000 34,999 75A ,5 75A ,7 28 H7 28 H7 32 H7 35 H7 35,000 4,999 75A ,6 75A ,0 40 H7 42 H H7 42,000 5,999 75A ,9 75A ,5 54 H ,000 70,000 75A ,0 75A ,0 60 Supply includes: Holder with pull stud. Please order reaming head separately. 44 Patented design

45 KOMET DIHART Reamax TS DAH Zero Holder for X 8,000 4,999 mm Please note: Holder is pre-clamped and set to a concentricity of < mm P DIN 835 Reamax TS Pull stud Adjustment screw x D x d x d h6 b (x 8,000 26,999) b (x 27,000 4,999) L c Reamax TS fix REAMAX TS REAMAX TS fix DAH Zero short version long version Diameter range X D H7 X D H7 X D Order No. L b c X d X d Order No. L b c X d X d 8 H7 8 H7 8,000 9,999 75A ,2 75A ,3 20 H7 20 H7 20,000 2,999 75A ,3 75A ,4 22 H7 22 H7 24 H7 24 H7 22,000 26,999 75A ,5 0,3 75A ,5 0,4 25 H7 25 H7 26 H7 26 H7 30 H7 30 H7 27,000 34,999 75A ,5 75A ,7 28 H7 28 H7 32 H7 35 H7 35,000 4,999 75A ,5 75A ,05 40 H7 Supply includes: Holder with pull stud. Please order reaming head separately. 45

46 KOMET DIHART Reamax TS fix Recommended cutting data Guideline values for reaming Cutting speed vc (m/min) Material group Strength Rm (N/mm²) Hardness HB Material Material example material code/din DST DBG-U optimum maximum 3 D Reamers short DJP DBG-P HM DBC DST DBG-U optimum maximum 5 D Reamers long DJP P DBG-P HM DBC.0 m 500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) < 500 lead alloys.078 (SMnPb30) > 900 non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels.7225 (42CrMo4).22 (C60E) > 900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) HSS 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) S titanium, titanium alloys 3.75 (TiAl5Sn2.5) m 600 stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) M 6. < 900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) > 900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) alloy gray cast iron (GGL-NiCr20 2) m spheroidal graphite cast iron, ferritic (EN-GJS-400-5) K > 600 spheroidal graphite cast iron, ferritic / perlitic spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-500-7) (GGG-55) (GTW-55) (EN-GJS-600-3) (GTS-65) alloyed spheroidal graphite cast iron (EN-GJSA-XNiCr20-2) vermicular cast iron 5.2 (EN-GJV-350) (EN-GJV-450) copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) copper alloy, brass, bronze:average cut (CuZn40Al2) (E-Cu57) N wrought aluminium alloys (AlMg) (AlMnCu) cast aluminium alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) cast aluminium alloy: Si-content > 0% (G-AlSi0Mg) H hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC Reaming allo wance in diameter (mm) 46

47 Feed f (mm/rev) KOMET DIHART Reamax TS fix Recommended cutting data optimum maximum optimum maximum x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8 x 8-8,099 6 x 8,- 30,099 8,20,50,80 2,20,20,50,80 2,40,20,50,80 2,20 0,90,20,50 2,00,20,50,80 2,20,20,50,80 2,40,20,50,80 2,20 0,90,20,50 2,00,20,50,80 2,20,0,40,80 2,40,20,50,80 2,20 0,90,20,50 2,00,20,50,80 2,20,0,40,80 2,40,20,50,80 2,20 0,90,20,50 2,00 0,90,5,20,50 0,90,5,20,50 0,60 0,80,00,40 0,70,00,2,60 0,70 0,90,20,60 0,70 0,90,20,60 0,70 0,90,20,60,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,0,70,50 2,30,0,70,50 2,30,0,70,50 2,30,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,40 2,00,90 2,70,0,70,50 2,30,0,70,50 2,30,0,70,50 2,30 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80 0,90,30,20,80,20,90,70 2,50,20,90,70 2,50,20,80,60 2,40,20,80,60 2,40,00,50,40 2,0,00,50,40 2,0 0,90,40,20,90 0,90,40,20,90,20,80,60 2,40,20,80,60 2,40,30 2,00,70 2,70,30 2,00,70 2,70,30 2,00,70 2,70,30 2,00,70 2,70-0,30-0,40-0,30-0,40-0,30-0,40-0,30 0,3-0,30 0,3-0,30 0,3-0,30-0,40-0,30-0,40-0,30-0,40 Important: See chapter "Information" for more application details and safety notes! 47

48 KOMET DIHART Freemax X 70 H7 00 H7 mm Diameter H7 available in Q4 207 x mm x mm Diameter H7 available in Q4 207 P K N 3) P P K ) N 2) P P K N 3) P X D Z Order No. Order No. Order No. Order No. DBG-P DBG-P DST DST 70 H7 6 7G N 7G D 7G N 7G D 75 H7 6 7G N 7G D 7G N 7G D 80 H7 8 7H N 7H D 7H N 7H D 85 H7 8 7H N 7H D 7H N 7H D 90 H7 8 7H N 7H D 7H N 7H D 95 H7 8 7H N 7H D 7H N 7H D 00 H7 8 7H N 7H D 7H N 7H D ) material group ) material group 2.0 3) material group Cutting speed and feed see page 5. 48

49 KOMET DIHART Freemax Holder x D x d DAH x D x d ABS63 a b a L L DAH ABS Clamping screw Order No. DAH X d L b a Order No. ABS X d L a Order No. ~ ~ Article 72A ,8 72A ,7 72A ,0 72A ,9 72A , ,3 72A ,2 72A , ,5 72A ,4 72A , ,7 72A ,7 72A , ,9 72A A , ,2 72A ,3 Supply includes: Holder with clamping screw. Please order insert separately. Screwdriver see chapter "Information". DAH adaptors see catalogue "KomPass REAMING". / ABS adaptors see catalogue "KomPass DRILLING". Further holders on request N S454-20IP 4,3 Nm Patent applied for inside and outside Germany 49

50 P KOMET DIHART Freemax Tool recommendation Machining: High-speed Material group Strength Rm (N/mm²) Hardness HB Material Material example, material code / DIN Order No. = cutting geometry Order No. = cutting geometry Order No. = cutting geometry Order No. = cutting geometry.0 #500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) 7G.93 7H G.65 7H G.93 7H G.65 7H non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) 7G.93 7H G.65 7H G.93 7H G.65 7H < > >900 lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels high alloy steels.078 (SMnPb30).7225 (42CrMo4).22 (C60E).234 (6CrMo5-5).260 (X65CrMoV2) 7G.93 7H G.93 7H G.93 7H G.65 7H G.65 7H G.65 7H G.93 7H G.93 7H G.93 7H G.65 7H G.65 7H G.65 7H HSS S 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) titanium, titanium alloys 3.75 (TiAl5Sn2.5) 6.0 #600 stainless steels.4306 (X2CrNi9-).440 (X5CrNi- Mo7-2-2) M 6. <900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) 7.0 >900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) 7G.65 7H G.65 7H G.65 7H G.65 7H alloy gray cast iron (GGL-NiCr20 2) 7G.65 7H G.65 7H G.65 7H G.65 7H # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) 7G.65 7H G.65 7H G.65 7H G.65 7H K spheroidal graphite cast iron, ferritic/perlitic (EN-GJS-500-7) (GJS-55) (GTW-55) 7G.65 7H G.65 7H G.65 7H G.65 7H >600 spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-600-3) (GTS-65) 7G.65 7H G.65 7H G.65 7H G.65 7H alloyed spheroidal graphite cast iron (EN-GJSA- XNiCr20-2) 7G.65 7H G.65 7H G.65 7H G.65 7H vermicular cast iron EN-GJV Ti < 0,2 EN-GJV Ti > 0,2 7G.65 7H G.65 7H G.65 7H G.65 7H copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) 7G.93 7H G.65 7H G.93 7H G.65 7H copper alloy, brass, bronze: average cut (CuZn40Al2) (E-Cu57) 7G.65 7H G.65 7H G.65 7H G.65 7H N wrought aluminium alloys (AlMg) (AlMnCu) cast alum. alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) H cast alum. alloy: Si-content >0% (G-AlSi0Mg) hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC 50 We are happy to take inquiries concerning tools for materials without a recommendation.

51 KOMET DIHART Freemax Recommended cutting data Material group.0 Strength Rm (N/mm²) #500 Guideline values for reaming Hardness HB Material non-alloy steels Material example, material code / DIN.0037 (S235JR).075 (SMn30).0044 (S2575JR) Cutting speed vc (m/min) optimum maximum Reamers short 3 D 5 D x 69,6-79,599 DST DBG-P DST DBG-P 6 optimum maximum Reamers long ,0,70 optimum maximum Feed f (mm/rev) x 79,6-00,599 8,50 2,30 x 69,6-79,599 6,40 2,00 optimum maximum x 79,6-00,599 8,90 2, non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) 60 60,0,70,50 2,30,40 2,00,90 2,70 P 2. < >900 lead alloys non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels.078 (SMnPb30).7225 (42CrMo4).22 (C60E) ,0,70,0,70,50 2,30,50 2,30,40 2,00,40 2,00,90 2,70,90 2, >900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) 60 0,80,20,0,60 4. HSS S 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) titanium, titanium alloys 3.75 (TiAl5Sn2.5) 6.0 #600 stainless steels.4306 (X2CrNi9-).440 (X5CrNi- Mo7-2-2) M 6. <900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) 7.0 >900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) 220,40 2,00,90 2,70 8. alloy gray cast iron (GGL-NiCr20 2) ,0,70,50 2, # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) ,40 2,00,90 2,70 K spheroidal graphite cast iron, ferritic/perlitic (EN-GJS-500-7) (GJS-55) (GTW-55) 60 60,40 2,00,90 2, >600 spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-600-3) (GTS-65) 80 80,0,70,50 2,30 0. alloyed spheroidal graphite cast iron (EN-GJSA- XNiCr20-2) ,90,30,20, vermicular cast iron EN-GJV Ti < 0,2 EN-GJV Ti > 0, ,90,30,20, copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) ,20,90,70 2, copper alloy, brass, bronze: average cut (CuZn40Al2) (E-Cu57) 00 00,00,50,40 2,0 N wrought aluminium alloys (AlMg) (AlMnCu) cast alum. alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) cast alum. alloy: Si-content >0% (G-AlSi0Mg) H hardened steels < 45 HRC hardened steels > 45 HRC, m 55 HRC Important: See chapter "Information" for more application details and safety notes! 5

52 KOMET DIHART Freemax Assembly instructions Cleaning Make sure that the end faces and contact surfaces on basic bodies and indexable inserts are absolutely clean/ grease-free. If necessary, remove tiny dust particles with compressed air. Assembly All indexable inserts have number markings. During assembly, make sure that all indexable inserts are fitted with the same cutting edge (number markings, 2, 3). Place the indexable insert on the collar and on the positioning pin 2. Tighten the clamping screw 3 to a defined torque => use a torque wrench. Perform exactly the same procedure when switching from cutting edge to cutting edge 2 or 3. 2 Diameter range Torque Clamping screw Torque tool Replaceable blade mm 4,30 Nm N S454-20IP L L

53 KOMET DIHART Coating update The new DBG-P/DJP coating impresses by increasing the tool life by up to 30%. Coating update KOMET DIHART Reamax Previously NEW DBF DBG-P DBF DBG-P Coating update KOMET DIHART Reamax TS Previously NEW 75J.47 DBF 75J.65 DBG-P 75J.87 DJF 75J.85 DJP 75H.47 DBF 75H.65 DBG-P 75H.87 DJF 75H.85 DJP 75J.47.8H7N DBF 75J.65.8H7N DBG-P 75J.47.20H7N DBF 75J.65.20H7N DBG-P 75J.47.22H7N DBF 75J.65.22H7N DBG-P 75J.47.24H7N DBF 75J.65.24H7N DBG-P 75J.47.25H7N DBF 75J.65.25H7N DBG-P 75J.47.28H7N DBF 75J.65.28H7N DBG-P 75J.47.30H7N DBF 75J.65.30H7N DBG-P 75J.47.32H7N DBF 75J.65.32H7N DBG-P 75J.47.35H7N DBF 75J.65.35H7N DBG-P 75J.47.40H7N DBF 75J.65.40H7N DBG-P 75J.47.50H7N DBF 75J.65.50H7N DBG-P Coating update KOMET DIHART Reamax TS Duo Previously NEW 76J.47 DBF 76J.65 DBG-P 76J.87 DJF 76J.85 DJP 76H.47 DBF 76H.65 DBG-P 76H.87 DJF 76H.85 DJP 77J.47 DBF 77J.65 DBG-P 77J.87 DJF 77J.85 DJP 77H.47 DBF 77H.65 DBG-P 77H.87 DJF 77H.85 DJP Coating update KOMET DIHART Cutting ring Previously NEW DBF DBG-P Coating update KOMET DIHART Monomax Previously NEW 56J.47 DBF 56J.65 DBG-P 56H.47 DBF 56H.65 DBG-P 56J.47.06H7N DBF 56J.65.06H7N DBG-P 56J.47.08H7N DBF 56J.65.08H7N DBG-P 56J.47.0H7N DBF 56J.65.0H7N DBG-P 56J.47.2H7N DBF 56J.65.2H7N DBG-P 56J.47.4H7N DBF 56J.65.4H7N DBG-P 56J.47.5H7N DBF 56J.65.5H7N DBG-P 56J.47.6H7N DBF 56J.65.6H7N DBG-P 56J.47.8H7N DBF 56J.65.8H7N DBG-P 56J.47.20H7N DBF 56J.65.20H7N DBG-P 56R.47 DBF 56R.65 DBG-P 56Q.47 DBF 56Q.65 DBG-P 56N.47 DBF 56N.65 DBG-P 56M.47 DBF 56M.65 DBG-P 56U.47 DBF 56U.65 DBG-P 56T.47 DBF 56T.65 DBG-P Coating update KOMET DIHART Monomax inch Previously NEW 55N.47 DBF 55N.65 DBG-P 55M.47 DBF 55M.65 DBG-P 55U.47 DBF 55U.65 DBG-P 55T.47 DBF 55T.65 DBG-P 55J.47 DBF 55J.65 DBG-P 55H.47 DBF 55H.65 DBG-P 55R.47 DBF 55R.65 DBG-P 55Q.47 DBF 55Q.65 DBG-P Coating update KOMET DIHART Duomax Previously NEW 33G.47 DBF 33G.65 DBG-P 33S.47 DBF 33S.65 DBG-P 33R.47 DBF 33R.65 DBG-P 33G.87 DJF 33G.85 DJP 33S.87 DJF 33S.85 DJP 33R.87 DJF 33R.85 DJP New coating KOMET DIHART Reamax NEW H7N H7N H7N H7N H7N H7N H7N H7N H7N H7N H7N H7D DBG-P DBG-P DBG-P DBG-P DBG-P DBG-P DBG-P DBG-P DBG-P DBG-P DST DST New coating KOMET DIHART Fullmax NEW 52Q.7.04H7 DBC 52Q.7.05H7 DBC 52Q.7.06H7 DBC 52Q.7.07H7 DBC 52Q.7.08H7 DBC 52Q.7.09H7 DBC 52Q.7.0H7 DBC 52Q.7.H7 DBC 52Q.7.2H7 DBC 52Q.7.6H7 DBC 52N.7.04H7 DBC 52N.7.05H7 DBC 52N.7.06H7 DBC 52N.7.07H7 DBC 52N.7.08H7 DBC 52N.7.09H7 DBC 52N.7.0H7 DBC 52N.7.H7 DBC 52N.7.2H7 DBC 52N.7.6H7 DBC New coating KOMET DIHART Rapid set head NEW DBG-P DBG-P 53

54 KOMET Solid drilling KOMET KUB Drillmax 3 D 5 D 7 8 D High-performance solid carbide drill The KUB Drillmax high-performance solid carbide drills complete our range for drill diameters of 3 to 6 mm and length/diameter ratios of 3 D, 5 D and 7-8 D. Optimised, special flutes are ideal for removing chips and for highly productive machining. KOMET KUB Drillmax VA 5 D Ideal for machining stainless steels KOMET KUB Drillmax XL 2 D 20 D 30 D High-performance drill for deep holes KOMET KUB Drillmax XL ALU 40 D for machining aluminium KOMET Drillmax 90 5 D 7 D NCD High-performance drill for machining composite materials KOMET Drillmax 5 D PCD High-performance drill for machining composite materials KOMET KUB Drillmax XH 5 D E 56-6 Ideal for machining hardened steel KOMET SERVICE Chapter "Information" The KOMET SERVICE TOOL life Box icon describes tools that are available for the high quality cost-efficient refurbishment of tools. 54

55 KOMET KUB Pentron continuous drill The KOMET KUB Pentron enables up to 20% higher cutting and feed rates, all the way through to a 5 D length/diameter ratio. It can handle extreme working conditions that were previously only feasible with 3 D. E KOMET KUB Pentron 6 D Productivity PLUS The new high-performance drill bit E KOMET KUB Pentron 2 D 3 D New addition to the range KOMET KUB Pentron Step drill for continuous drilling with up to three counterboring steps X 4 46 mm 4 D E

56 KOMET KUB Drillmax Overview KUB Drillmax KUB Drillmax VA Material Group Strength Rm (N/mm²) 3 D 5 D 7-8 D 5 D V07.. V03.. V04.. V09.. s.c. s.c. s.c. s.c. TiAlN TiAlN TiAlN TiAlN # 500 non-alloy steels.075 (SMn30) Hardness HB Material non-alloy / low alloy steels L D Cutting material Coating Page Cutting data: Page.0037 (S235JR).0044 (S2575JR).0050 (E295).0535 (C55).73 (6MnCr5) 2. < 500 lead alloys.078 (SMnPb30) P 3.0 > low alloy steels: heat resistant.7225 (42CrMo4) structural,.22 (C60E) heat treated, nitride and tools steels (6CrMo5-5).260 (X65CrMoV2) > high alloy steels 4. HSS S 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb- 5Mo3) (Nimonic 80A) titanium, titanium alloys 3.75 (TiAl5Sn2.5) M K N # 600 stainless steels $ $ $ < 900 stainless steels.457 (X0CrNiMo- $ $ $ > 900 $ $ $ 80 gray cast iron $ alloy gray cast iron (GGL-NiCr20 2) $ # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) $ (GJS-55) $ > 600 $ $ 300 vermicular cast iron $ copper alloy, brass, (CuZn36Pb3) 90 lead-alloy bronze, lead bronze: (G-CuPb5Sn) $ good cut 00 stainless / fireproof steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2).45 (X3CrNb7) Ti7-2-2).473 (X0CrAlSi7).4862 (X8NiCrSi38-8) (EN-GJL-) (EN-GJL-350) (EN-GJS-500-7) spheroidal graphite cast iron, ferritic/ perlitic (GTW-55) spheroidal graphite cast iron, perlitic malleable iron alloyed spheroidal graphite cast iron copper alloy, brass, bronze: average cut (EN-GJS-600-3) (GTS-65) (EN-GJSA- XNiCr20-2) EN-GJV Ti < 0,2 EN-GJV Ti > 0, (CuZn40Al2) (E-Cu57) wrought (AlMg) 60 aluminium alloys (AlMnCu) $ cast alum. alloy: (G-AlMg5) 75 Si-content <0% (G-AlSi9Mg wa) $ magnesium alloy cast alum.alloy: (G-AlSi0Mg) Si-content >0% $ hardened steels < 45 HRC H hardened steels > 45 HRC 56 very good $ good

57 KOMET KUB Drillmax Overview KUB Drillmax XH KUB Drillmax ALU KUB Drillmax XL Solid carbide 5 D 5 D 8 D 2 D 20 D 30 D spot drill V9.. V26.. V27.. V25.. V05.. V06.. V95.. solid carbide s.c. s.c. s.c. s.c. s.c. solid carbide AlTiN TiAlN TiAlN TiAlN PVD KUB Drillmax 90 KUB Drillmax 5 D 7 D 5 D V.. V2.. V.. V03.. NCD NCD PKD $ $ $ CFRP GFRP CFRP/Al stacks Honeycombs $ $ $ 57

58 KOMET KUB Drillmax XH X 2,5 6,0 mm High-performance solid carbide drill for workpiece material H 5 D DIN 6535 HA DIN 6535 HE 2 guide chamfer AlTiN L l N x d xd m D 5 D DIN 6535 HA DIN 6535 HE DIN 6535 HA DIN 6535 HE D m7 Order No. Order No. d l L N D m7 Order No. Order No. d l L N p p 2,5 V V ,07 5,0 V V ,024 2,6 V V ,07 5, V V ,024 3,0 V V ,07 5,5 V V ,024 3,3 V V ,07 5,9 V V ,024 3,4 V V ,07 6,0 V V ,024 3,5 V V ,07 6, V V ,028 3,9 V V ,09 6,5 V V ,032 4,0 V V ,022 6,8 V V ,035 4,2 V V ,022 6,9 V V ,036 4,3 V V ,022 7,0 V V ,037 4,5 V V ,022 7,5 V V ,043 4,9 V V ,022 7,9 V V ,047 Note: with clamping surface conforming to DIN 6535 HE or DIN 6535 HB (order example HB: V9 xxxxx.32930). Delivery time week (minimum purchase: 3 pieces) very good $ good & possible: see technical notes, page 6 X not possible 58

59 5 D KOMET KUB Drillmax XH High-performance solid carbide drill $ & & & & X & & X 5 D 5 D DIN 6535 HA DIN 6535 HE DIN 6535 HA DIN 6535 HE D m7 Order No. Order No. d l L N D m7 Order No. Order No. d l L N p p 8,0 V V ,049,0 V V ,5 V V ,5 V V ,6 V V ,9 V V ,0 V V ,073 2,0 V V ,5 V V ,2 V V ,73 9,6 V V ,5 V V ,9 V V ,6 V V ,0 V V ,09 3,0 V V ,96 0,3 V V ,4 V V ,5 V V ,6 V V ,8 V V ,22 4,0 V V ,228 4,2 V V ,276 4,5 V V ,287 4,6 V V ,29 Other diameters on request. 5,0 V V ,307 5,8 V V ,34 6,0 V V ,35 Guideline values for solid drilling: page

60 KOMET KUB Drillmax XH 5 D Recommended cutting data KUB Drillmax XH 5 D Material group Material hardened steels HRC Cutting speed v c (m/min) Feed f (mm/rev) x 2,5-5,0 x 5,-8,0 x 8,-0,0 x 0,-2,0 x 2,-4,0 x 4,-6,0 min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max ,05 0,07 0,07 0,07 0,09 0,09 0,09 0,0 H hardened steels HRC ,04 0,05 0,05 0,07 0,07 0,07 0,09 0,09 0,09 hardened steels HRC ,03 0,04 0,05 0,04 0,05 0,05 0,07 0,07 0,07 0,09 0,09 0, 60 Cutting values shown are relating to the basic recommendations for cutting materials given.

61 5 D KOMET KUB Drillmax Technical informations. Starting on straight, machined surfaces starting without feed rate reduction no need for chip removal cycles and pre-centring Please note: If centring has already been performed, care should be taken to ensure that the centring is concentric with the drilling axis and the centring angle is identical to the point angle of the solid carbide drill. 2. Starting on uneven surfaces (cast surfaces) depending on the quality of the surface or when spot drilling, reduce the feed Please note: Cast workpieces can have mould contours inclined up to an angle of 5 (see 3.) 3. Starting on angled surfaces depending on the angle of inclination, the feed rate when starting must be reduced accordingly. Rule of thumb for tools with a maximum projection length of 3 D: 2 80, 4 70, 6 50 spotfacing must be performed for greater angles of inclination 4. Angled bore exit reduce feed by 50 % in the exit area 5. Starting on cambered surfaces if the drill hole is started in the centre of convex surfaces, no parameter reductions are necessary. if the starting point is outside the radius centre, proceed as indicated at point Drilling through a cross bore drilling through a cross bore or interrupted cut is generally problematic half feed rate at interruption 7. Starting on a groove or large centering bore end-face the seam or centre beforehand where applicable (diameter min. 0. mm greater than drill diameter) possible under certain conditions. Reduce feed where necessary 8. Drilling a chamfer not possible 9. Starting on an edge not possible (start point must be flat) 0. Starting on a welded seam spot face surface before starting bore. Drilling through stacked plates if the contact surfaces have been machined and the workpieces firmly clamped on top of each other with no gaps, drilling can proceed. Please note: Welded-on eyes made of plate often form a gap between the workpieces. Problems caused by the tool hooking in are then to be expected. Edge fractures may occur more frequently. For this reason, this application is not recommended. 2. Roughing 3 D and 5 D possible 6

62 KOMET KUB Pentron X 4,0 23,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ABS L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL **max. roughing -channel -channel diameter size ABS X D with offset a X d Order No. N L Order No. N L mm (inch) 4,0 4,5,5 50 U ,38 U ,39 4,3 (0,562) 4,8,5 50 U ,39 U ,40 4,5 5,0,5 50 U ,39 U ,40 5,0 5,5,5 50 U ,39 U ,40 5, (0,593) 5,6,5 50 U ,40 U ,4 5,5 6,0,5 50 U ,40 U ,4 5,9 (0,625) 6,4,5 50 U ,40 U ,4 6,0 6,5,5 50 U ,40 U ,4 6,5 7,0,5 50 U ,4 U ,42 6,7 (0.656)* 7,2,5 50 U ,4 U ,42 7,0 7,5,5 50 U ,4 U ,43 7,5 (0.687) 8,0,5 50 U ,42 U ,43 7,9 (0.703)* 8,4,9 50 U ,42 U ,44 8,0 8,5,9 50 U ,42 U ,44 8,5 9,0,9 50 U ,42 U ,44 9,0 9,5,9 50 U ,42 U ,44 9, (0.750)* 9,6,9 50 U ,43 U ,45 9,4 (0.765)* 9,9,9 50 U ,43 U ,45 9,5 20,0,9 50 U ,43 U ,45 9,8 (0.78)* 20,3,9 50 U ,43 U ,45 20,0 20,5,9 50 U ,43 U ,45 20,5 2,0,9 50 U ,44 U ,47 20,6 (0.82)* 2,,9 50 U ,44 U ,47 2,0 (0.828) 2,5,9 50 U ,45 U ,47 2,5 22,0 2,4 50 U ,45 U ,48 2,7 22,2 2,4 50 U ,48 22,0 22,5 2,4 50 U ,46 U ,49 22,2 (0.875)* 22,7 2,4 50 U ,46 U ,50 22,5 23,0 2,4 50 U ,47 U ,50 23,0 (0.906) 23,5 2,4 50 U ,47 U ,5 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. ** Adjustment device see "KomPass DRILLING chapter 5" 62 Patent applied for inside and outside Germany

63 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size 4,0 U ,39 U ,40 (0,562) 4,3 U ,40 U ,4 4,5 U ,40 U ,4 5,0 U ,4 U ,4 (0,593) 5, U ,4 U ,42 5,5 U ,4 U ,42 (0,625) 5,9 U ,42 U ,43 6,0 U ,42 U ,43 6,5 U ,43 U ,44 *(0.656) 6,7 U ,43 U ,44 7,0 U ,43 U ,44 (0.687) 7,5 U ,44 U ,45 *(0.703) 7,9 U ,44 U ,45 8,0 U ,44 U ,46 8,5 U ,47 U ,5 9,0 U ,49 U ,52 *(0.750) 9, U ,49 U ,53 *(0.765) 9,4 U ,50 U ,53 9,5 U ,50 U ,53 *(0.78) 9,8 U ,5 U ,53 20,0 U ,5 U ,53 20,5 U ,5 U ,53 *(0.82) 20,6 U ,5 U ,53 (0.828) 2,0 U ,5 U ,54 2,5 U ,52 U ,55 2,7 U ,52 U ,55 22,0 U ,53 U ,56 *(0.875) 22,2 U ,54 U ,58 22,5 U ,55 U ,59 (0.906) 23,0 U ,56 U ,60 Clamping screw W SOGX BK8425 N W S/M,8 3,85- SOGX BK7935 5IP 0,38 Nm N S/M2 4,3-6IP 0,62 Nm Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". W SOGX BK65 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK65 W SOGX BK770 W SOGX BK8425 N W S/M2,2 5,5- SOGX BK7935 6IP,0 Nm W SOGX BK65 W SOGX BK770 N W S/M2,2 5,5- SOGX 07T208-0 BK7935 6IP,0 Nm Basic recommendation Indexable insert Indexable insert W SOGX 07T208-0 BK8425 W SOGX 07T208-0 BK65 W SOGX 07T208-0 BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX 07T208-0 BK8425 W SOGX 07T208-0 BK7935 W SOGX 07T208-0 BK8425 W SOGX 07T208-0 BK770 Piece for workpiece material P M S K H N P M S K H N P M S K H N P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

64 KOMET KUB Pentron X 23,5 33,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ABS L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL **max. roughing -channel -channel diameter size ABS X D with offset a X d Order No. N L Order No. N L mm (inch) 23,5 24,0 2,4 50 U ,47 U ,5 23,8 (0.937)* 24,3 2,4 50 U ,47 U ,5 24,0 24,5 2,4 50 U ,47 U ,5 24,5 25,0 2,4 50 U ,49 U ,53 25,0 (0.985) 25,5 2,4 50 U ,49 U ,54 25,4 (.000)* 25,9 2,4 50 U ,50 U ,55 25,5 26,0 2,4 50 U ,50 U ,55 26,0 26,5 2,4 50 U ,5 U ,56 26,2 (.03)* 26,7 2,4 50 U ,52 U ,57 26,5 27,0 2,4 50 U ,52 U ,57 27,0 (.062) 27,5 2,8 50 U ,53 U ,58 27,5 28,0 2,8 50 U ,53 U ,60 28,0 28,5 2,8 50 U ,54 U ,6 28,2 (.09)* 28,7 2,8 50 U ,56 U ,63 28,5 29,0 2,8 50 U ,56 U ,63 28,6 (.25)* 29, 2,8 50 U ,56 U ,63 29,0 29,5 2,8 50 U ,57 U ,64 29,4 (.56)* 29,9 2,8 50 U ,58 U ,66 29,5 30,0 2,8 50 U ,58 U ,66 30,0 30,5 2,8 50 U ,59 U ,67 30,2 (.87)* 30,7 2,8 63 U ,92 U ,0 30,5 3,0 2,8 63 U ,93 U ,0 30,9 (.28)* 3,4 2,8 63 U ,93 U ,02 3,0 3,5 2,8 63 U ,93 U ,02 3,5 32,0 2,8 63 U ,95 U ,04 3,8 (.)* 32,3 2,8 63 U ,95 U ,05 32,0 32,5 2,8 63 U ,96 U ,06 32,5 (.28) 33,0 2,8 63 U ,99 U ,09 33,0 33,5 2,8 63 U ,99 U ,0 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. ** Adjustment device see "KomPass DRILLING chapter 5" 64 Patent applied for inside and outside Germany

65 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size 23,5 U ,56 U ,60 (0.937)* 23,8 U ,57 U ,6 24,0 U ,57 U ,6 24,5 U ,59 U ,63 (0.985) 25,0 U ,60 U ,64 *(.000) 25,4 U ,6 U ,66 25,5 U ,6 U ,66 26,0 U ,63 U ,68 *(.03) 26,2 U ,6 U ,66 26,5 U ,6 U ,66 (.062) 27,0 U ,62 U ,67 27,5 U ,64 U ,70 28,0 U ,65 U ,7 *(.09) 28,2 U ,67 U ,73 28,5 U ,68 U ,74 *(.25) 28,6 U ,68 U ,75 29,0 U ,69 U ,76 *(.56) 29,4 U ,70 U ,77 29,5 U ,70 U ,77 30,0 U ,7 U ,79 *(.87) 30,2 U ,03 U ,2 30,5 U ,05 U ,3 *(.28) 30,9 U ,06 U ,5 3,0 U ,07 U ,5 3,5 U ,0 U ,8 *(.) 3,8 U ,0 U ,9 32,0 U , U ,20 (.28) 32,5 U ,5 U ,25 33,0 U ,7 U ,27 Clamping screw W SOGX BK8425 N W S/M2,5 6,3- SOGX BK7935 8IP,28 Nm N S3076-8IP 2,25 Nm N S3575-5IP 2,8 Nm Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". Basic recommendation Indexable insert Indexable insert W SOGX BK65 W SOGX BK770 W SOGX 09T308-0 BK8425 W SOGX 09T308-0 BK7935 W SOGX 09T308-0 BK65 W SOGX 09T308-0 BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK65 W SOGX BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX 09T308-0 BK8425 W SOGX 09T308-0 BK7935 W SOGX 09T308-0 BK8425 W SOGX 09T308-0 BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 Piece for workpiece material P M S K H N P M S K H N P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

66 KOMET KUB Pentron X 33,2 42,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ABS L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL **max. roughing -channel -channel diameter size ABS X D with offset a X d Order No. N L Order No. N L mm (inch) 33,2 33,7 3,0 63 U ,99 U ,0 33,3 (.32)* 33,8 3,0 63 U ,99 U ,0 33,5 34,0 3,0 63 U ,00 U , 33,7 (.328)* 34,2 3,0 63 U ,00 U , 34,0 34,5 3,0 63 U ,00 U ,2 34,5 35,0 3,0 63 U ,03 U ,6 34,9 (.375)* 35,4 3,0 63 U ,04 U ,7 35,0 35,5 3,0 63 U ,04 U ,7 35,5 36,0 3,0 63 U ,06 U ,20 36,0 36,5 3,0 63 U ,07 U ,2 36,5 (.437) 37,0 3,0 63 U ,0 U ,25 37,0 37,5 3,0 63 U , U ,27 37,3 (.469)* 37,8 3,0 63 U ,2 U ,27 37,5 38,0 3,0 63 U ,2 U ,28 38,0 38,5 3,0 63 U ,3 U ,29 38, (.500)* 38,6 3,0 63 U ,5 U ,32 38,5 39,0 3,0 63 U ,6 U ,33 39,0 39,5 3,0 63 U ,8 U ,35 39,2 39,7 3,0 63 U ,9 U ,37 39,5 40,0 3,0 63 U ,20 U ,38 39,7 (.562)* 40,2 3,0 63 U ,20 U ,39 40,0 40,5 3,0 63 U ,2 U ,40 40,5 4,0 3,0 63 U ,25 U ,45 4,0 4,5 3,0 63 U ,26 U ,47 4,3 (.625)* 4,8 3,0 63 U ,28 U ,49 4,5 42,0 3,0 63 U ,28 U ,50 42,0 42,5 3,0 63 U ,30 U ,52 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. ** Adjustment device see "KomPass DRILLING chapter 5" 66 Patent applied for inside and outside Germany

67 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size 33,2 U ,8 U ,28 *(.32) 33,3 U ,8 U ,28 33,5 U ,8 U ,29 *(.328) 33,7 U ,9 U ,29 34,0 U ,9 U ,30 34,5 U ,23 U ,34 *(.375) 34,9 U ,24 U ,36 35,0 U ,24 U ,36 35,5 U ,27 U ,40 36,0 U ,29 U ,42 (.437) 36,5 U ,34 U ,48 37,0 U ,36 U ,50 *(.469) 37,3 U ,38 U ,52 37,5 U ,39 U ,53 38,0 U ,40 U ,55 *(.500) 38, U ,42 U ,57 38,5 U ,43 U ,58 39,0 U ,44 U ,60 39,2 U ,48 U ,64 39,5 U ,49 U ,65 *(.562) 39,7 U ,50 U ,66 40,0 U ,5 U ,68 40,5 U ,56 U ,74 4,0 U ,58 U ,77 * (.625) 4,3 U ,62 U ,82 4,5 U ,63 U ,83 42,0 U ,65 U ,86 Clamping screw N S3575-5IP 2,8 Nm Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". W SOGX BK8425 W SOGX BK7935 W SOGX BK65 W SOGX BK770 W SOGX BK8425 W N SOGX BK7935 S IP 6,25 Nm Basic recommendation Indexable insert Indexable insert W SOGX BK65 W SOGX BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 Piece for workpiece material P M S K H N P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

68 KOMET KUB Pentron X 42, 46,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ABS L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL **max. roughing -channel -channel diameter size ABS X D with offset a X d Order No. N L Order No. N L mm (inch) 42, (.656)* 42,6 3,0 63 U ,30 U ,52 42,5 43,0 3,0 63 U ,3 U ,54 42,9 (.687)* 43,4 3,0 63 U ,32 U ,56 43,0 43,5 3,0 63 U ,33 U ,56 43,5 44,0 3,0 63 U ,35 U ,60 44,0 44,5 3,0 63 U ,37 U ,62 44,5 (.750) 45,0 3,3 63 U ,4 U ,68 45,0 45,5 3,3 63 U ,42 U ,70 45,5 46,0 3,3 63 U ,43 U ,7 46,0 46,5 3,3 63 U ,44 U ,73 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. ** Adjustment device see "KomPass DRILLING chapter 5" 68 Patent applied for inside and outside Germany

69 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size *(.656) 42, U ,66 U ,89 42,5 U ,68 U ,90 *(.687) 42,9 U ,70 U ,92 43,0 U ,70 U ,92 43,5 U ,75 U ,99 44,0 U ,78 U ,02 (.750) 44,5 U ,84 U ,09 45,0 U ,87 U ,3 45,5 U ,93 U ,20 46,0 U ,96 U ,24 Clamping screw Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". W SOGX BK8425 W N SOGX BK7935 S IP 6,25 Nm Basic recommendation Indexable insert Indexable insert W SOGX BK65 W SOGX BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 Piece for workpiece material P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

70 KOMET KUB Pentron X 4,0 23,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ISO 9766 l L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. 2 D 3 D Starting / MQL MQL max. roughing -channel -channel diameter size X D with offset a X d l Order No. N L Order No. N L mm (inch) 4,0 4,5, U U ,3 (0,562) 4,8, U U ,5 5,0, U U ,0 5,5, U U , (0,593) 5,6, U U ,5 6,0, U U ,9 (0,625) 6,4, U U ,0 6,5, U U ,5 7,0, U U ,7 (0.656)* 7,2,5 20x50 U U ,0 7,5, U U ,5 (0.687) 8,0, U ,22 U ,23 7,9 (0.703)* 8,4,9 25x56 U ,22 U ,24 8,0 8,5, U ,22 U ,24 8,5 9,0, U ,22 U ,5 75 0,24 9,0 9,5, U ,23 U ,24 9, (0.750)* 9,6,9 25x56 U ,23 U ,25 9,4 (0.765)* 9,9,9 25x56 U ,23 U ,25 9,5 20,0, U ,23 U ,25 9,8 (0.78)* 20,3,9 25x56 U ,23 U ,25 20,0 20,5, U ,23 U ,25 20,5 2,0, U ,25 U ,5 82 0,27 20,6 (0.82)* 2,,9 25x56 U ,25 U ,27 2,0 (0.828) 2,5, U ,25 U ,28 2,5 22,0 2, U ,26 U ,28 2,7 22,2 2, U ,26 U ,28 22,0 22,5 2, U ,26 U ,29 22,2 (0.875)* 22,7 2,4 25x56 U ,27 U ,30 22,5 23,0 2, U ,27 U ,30 23,0 (0.906) 23,5 2, U ,27 U ,3 70 Patent applied for inside and outside Germany

71 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size 4,0 U U (0,562) 4,3 U U ,5 U U ,0 U U (0,593) 5, U U ,7 5,5 U U ,7 (0,625) 5,9 U U ,7 6,0 U U ,7 6,5 U ,7 U *(0.656) 6,7 U ,7 U ,0 U ,7 U ,9 (0.687) 7,5 U ,25 U ,27 *(0.703) 7,9 U ,26 U ,28 8,0 U ,26 U ,28 8,5 U ,26 U ,28 9,0 U ,27 U ,29 *(0.750) 9, U ,28 U ,30 *(0.765) 9,4 U ,28 U ,30 9,5 U ,28 U ,30 *(0.78) 9,8 U ,29 U ,3 20,0 U ,29 U ,3 20,5 U ,3 U ,33 *(0.82) 20,6 U ,3 U ,33 (0.828) 2,0 U ,3 U ,34 2,5 U ,32 U ,35 2,7 U ,32 U ,0 U ,33 U ,36 *(0.875) 22,2 U ,34 U ,37 22,5 U ,35 U ,38 (0.906) 23,0 U ,36 U ,39 Clamping screw W SOGX BK8425 N W S/M,8 3,85- SOGX BK7935 5IP 0,38 Nm N S/M2 4,3-6IP 0,62 Nm Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". W SOGX BK65 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK65 W SOGX BK770 W SOGX BK8425 N W S/M2,2 5,5- SOGX BK7935 6IP,0 Nm W SOGX BK65 W SOGX BK770 N W S/M2,2 5,5- SOGX 07T208-0 BK7935 6IP,0 Nm Basic recommendation Indexable insert Indexable insert W SOGX 07T208-0 BK8425 W SOGX 07T208-0 BK65 W SOGX 07T208-0 BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX 07T208-0 BK8425 W SOGX 07T208-0 BK7935 W SOGX 07T208-0 BK8425 W SOGX 07T208-0 BK770 Piece for workpiece material P M S K H N P M S K H N P M S K H N P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page 84. 7

72 KOMET KUB Pentron X 23,5 33,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ISO 9766 l L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL max. roughing -channel -channel diameter size X D with offset a X d l Order No. N L Order No. N L mm (inch) 23,5 24,0 2, U ,42 U ,46 23,8 (0.937)* 24,3 2,4 32x60 U ,43 U ,46 24,0 24,5 2, U ,43 U ,46 24,5 25,0 2, U ,44 U ,48 25,0 (0.985) 25,5 2, U ,44 U ,48 25,4 (.000)* 25,9 2,4 32x60 U ,45 U ,50 25,5 26,0 2, U ,45 U ,50 26,0 26,5 2, U ,46 U ,50 26,2 (.03)* 26,7 2,4 32x60 U ,47 U ,53 26,5 27,0 2, U ,47 U ,53 27,0 (.062) 27,5 2, U ,47 U ,54 27,5 28,0 2, U ,48 U ,56 28,0 28,5 2, U ,48 U ,57 28,2 (.09)* 28,6 2,8 32x60 U ,50 U ,58 28,5 29,0 2, U ,50 U ,59 28,6 (.25)* 29, 2,8 32x60 U ,50 U ,59 29,0 29,5 2, U ,50 U ,60 29,4 (.56)* 29,9 2,8 32x60 U ,5 U ,6 29,5 30,0 2, U ,5 U ,6 30,0 30,5 2, U ,52 U ,62 30,2 (.87)* 30,7 2,8 40x68 U ,75 U ,85 30,5 3,0 2,8 40x68 U ,75 U ,85 30,9 (.28)* 3,4 2,8 40x68 U ,75 U ,86 3,0 3,5 2,8 40x68 U ,75 U ,86 3,5 32,0 2,8 40x68 U ,77 U ,88 3,8 (.)* 32,3 2,8 40x68 U ,77 U ,89 32,0 32,5 2,8 40x68 U ,77 U ,90 32,5 (.28) 33,0 2,8 40x68 U ,79 U ,93 33,0 33,5 2,8 40x68 U ,80 U ,94 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. 72 Patent applied for inside and outside Germany

73 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size 23,5 U ,5 U ,54 (0.937)* 23,8 U ,5 U ,55 24,0 U ,5 U ,55 24,5 U ,54 U ,59 (0.985) 25,0 U ,55 U ,60 *(.000) 25,4 U ,56 U ,6 25,5 U ,56 U ,6 26,0 U ,57 U ,62 *(.03) 26,2 U ,57 U ,63 26,5 U ,57 U ,63 (.062) 27,0 U ,58 U ,64 27,5 U ,60 U ,66 28,0 U ,62 U ,68 *(.09) 28,2 U ,63 U ,70 28,5 U ,64 U ,7 *(.25) 28,6 U ,64 U ,7 29,0 U ,65 U ,72 *(.56) 29,4 U ,66 U ,73 29,5 U ,66 U ,73 30,0 U ,67 U ,75 *(.87) 30,2 U ,89 U ,99 30,5 U ,90 U ,00 *(.28) 30,9 U ,9 U ,0 3,0 U ,92 U ,0 3,5 U ,96 U ,05 *(.) 3,8 U ,97 U ,06 32,0 U ,97 U ,06 (.28) 32,5 U ,0 U ,0 33,0 U ,02 U ,2 Clamping screw W SOGX BK8425 N W S/M2,5 6,3- SOGX BK7935 8IP,28 Nm N S3076-8IP 2,25 Nm N S3575-5IP 2,8 Nm Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". Basic recommendation Indexable insert Indexable insert W SOGX BK65 W SOGX BK770 W SOGX 09T308-0 BK8425 W SOGX 09T308-0 BK7935 W SOGX 09T308-0 BK65 W SOGX 09T308-0 BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK65 W SOGX BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX 09T308-0 BK8425 W SOGX 09T308-0 BK7935 W SOGX 09T308-0 BK8425 W SOGX 09T308-0 BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 Piece for workpiece material P M S K H N P M S K H N P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

74 KOMET KUB Pentron X 33,2 42,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ISO 9766 l L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL max. roughing -channel -channel diameter size X D with offset a X d l Order No. N L Order No. N L mm (inch) 33,2 33,7 3,0 40x68 U ,8 U ,94 33,3 (.32)* 33,8 3,0 40x68 U ,8 U ,94 33,5 34,0 3,0 40x68 U ,8 U ,94 33,7 (.328)* 34,2 3,0 40x68 U ,82 U ,95 34,0 34,5 3,0 40x68 U ,82 U ,96 34,5 35,0 3,0 40x68 U ,83 U ,99 34,9 (.375)* 35,4 3,0 40x68 U ,84 U ,00 35,0 35,5 3,0 40x68 U ,84 U ,00 35,5 36,0 3,0 40x68 U ,86 U ,03 36,0 36,5 3,0 40x68 U ,87 U ,04 36,5 (.437) 37,0 3,0 40x68 U ,90 U ,08 37,0 37,5 3,0 40x68 U ,9 U ,09 37,3 (.469)* 37,8 3,0 40x68 U ,9 U ,0 37,5 38,0 3,0 40x68 U ,9 U , 38,0 38,5 3,0 40x68 U ,92 U ,2 38, (.500)* 38,6 3,0 40x68 U ,94 U ,5 38,5 39,0 3,0 40x68 U ,95 U ,6 39,0 39,5 3,0 40x68 U ,96 U ,8 39,2 39,7 3,0 40x68 U ,98 U ,20 39,5 40,0 3,0 40x68 U ,98 U ,2 39,7 (.562)* 40,2 3,0 40x68 U ,99 U ,2 40,0 40,5 3,0 40x68 U ,99 U ,23 40,5 4,0 3,0 40x68 U ,04 U ,27 4,0 4,5 3,0 40x68 U ,06 U ,29 4,3 (.625)* 4,8 3,0 40x68 U ,06 U ,3 4,5 42,0 3,0 40x68 U ,06 U ,32 42,0 42,5 3,0 40x68 U ,07 U ,34 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. 74 Patent applied for inside and outside Germany

75 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size 33,2 U ,0 U ,3 *(.32) 33,3 U ,02 U ,3 33,5 U ,03 U ,4 *(.328) 33,7 U ,03 U ,4 34,0 U ,04 U ,5 34,5 U ,08 U ,9 *(.375) 34,9 U ,09 U ,2 35,0 U ,09 U ,2 35,5 U ,3 U ,25 36,0 U ,4 U ,27 (.437) 36,5 U ,8 U ,32 37,0 U ,20 U ,34 *(.469) 37,3 U ,22 U ,36 37,5 U ,23 U ,37 38,0 U ,24 U ,39 *(.500) 38, U ,27 U ,4 38,5 U ,28 U ,43 39,0 U ,29 U ,45 39,2 U ,33 U ,49 39,5 U ,34 U ,50 *(.562) 39,7 U ,34 U ,5 40,0 U ,35 U ,52 40,5 U ,40 U ,58 4,0 U ,42 U ,6 * (.625) 4,3 U ,46 U ,66 4,5 U ,47 U ,67 42,0 U ,49 U ,70 Clamping screw N S3575-5IP 2,8 Nm Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". W SOGX BK8425 W SOGX BK7935 W SOGX BK65 W SOGX BK770 W SOGX BK8425 W N SOGX BK7935 S IP 6,25 Nm Basic recommendation Indexable insert Indexable insert W SOGX BK65 W SOGX BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 Piece for workpiece material P M S K H N P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

76 KOMET KUB Pentron X 42, 46,0 mm Indexable insert drill for workpiece material P M K N S 2 D 5 D MQL 2 D 3 D ISO 9766 l L N 2 D 3 D a 4 D a 5 D a x d A B +0,2 0, x D +0,3 0, x D x D +0,35 0, 2 D 3 D Starting / MQL MQL max. roughing -channel -channel diameter size X D with offset a X d l Order No. N L Order No. N L mm (inch) 42, (.656)* 42,6 3,0 40x68 U ,08 U ,34 42,5 43,0 3,0 40x68 U ,09 U ,36 42,9 (.687)* 43,4 3,0 40x68 U ,0 U ,37 43,0 43,5 3,0 40x68 U , U ,38 43,5 44,0 3,0 40x68 U ,3 U ,42 44,0 44,5 3,0 40x68 U ,5 U ,44 44,5 (.750) 45,0 3,3 40x68 U ,22 U ,49 45,0 45,5 3, U ,24 U ,5 45,5 46,0 3, U ,27 U ,55 46,0 46,5 3, U ,29 U ,58 All intermediate dimensions can be supplied quickly on request. * Inch measurements marked with an asterisk (*) can be supplied quickly. 76 Patent applied for inside and outside Germany

77 2 D 5 D KOMET KUB Pentron Indexable insert drill 2 D $ $ 3 D $ $ 4 D $ $ $ $ $ & $ X $ 5 D $ $ $ $ $ X $ X $ 4 D 5 D A -0 B -0 Order No. N L Order No. N L Order No. Order No. ISO code Order No. ISO code x Article hh Size hh Size *(.656) 42, U ,52 U ,73 42,5 U ,53 U ,74 *(.687) 42,9 U ,54 U ,76 43,0 U ,54 U ,76 43,5 U ,60 U ,82 44,0 U ,62 U ,85 (.750) 44,5 U ,68 U ,92 45,0 U ,70 U ,96 45,5 U ,76 U ,03 46,0 U ,79 U ,07 Clamping screw Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". W SOGX BK8425 W N SOGX BK7935 S IP 6,25 Nm Basic recommendation Indexable insert Indexable insert W SOGX BK65 W SOGX BK770 Piece W SOGX BK8425 W SOGX BK7935 W SOGX BK8425 W SOGX BK770 Piece for workpiece material P M S K H N very good $ good & possible: see technical notes, page 85 X not possible Guideline values for solid drilling: pages / alternative inserts: page

78 KOMET KUB Pentron X 4,0 46,0 mm Recommended cutting data Guideline values for solid drilling Cutting speed vc (m/min) Material group Strength Rm (N/mm²) Hardness HB Material Material example, material code/din 2 D 3 D BK8425 BK7935 BK6425 BK65 BK770 min opt. max min opt. max min opt. max min opt. max min opt. max.0 # 500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) P < 500 lead alloys.078 (SMnPb30) > 900 low alloy steels: heat resistant.7225 (42CrMo4) structural,.22 (C60E) heat treated, nitride and tools steels > 900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) HSS S 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) on request titanium, titanium alloys 3.75 (TiAl5Sn2.5) on request 6.0 # 600 stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) M 6. < 900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) > 900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) alloy gray cast iron (GGL-NiCr20 2) # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) K spheroidal graphite cast iron, ferritic/perlitic (EN-GJS-500-7) (GJS-55) (GTW-55) > 600 spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-600-3) (GTS-65) alloyed spheroidal graphite cast iron (EN-GJSA-XNiCr20-2) vermicular cast iron EN-GJV Ti < 0,2 EN-GJV Ti > 0, copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) copper alloy, brass, bronze: average cut (CuZn40Al2) (E-Cu57) N wrought aluminium alloys (AlMg) (AlMnCu) cast alum. alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) cast alum.alloy: Si-content >0% (G-AlSi0Mg) H hardened steels < 45 HRC hardened steels > 45 HRC BK65 BK Cutting values shown are relating to the basic recommendations for cutting materials given. 78 Patent applied for inside and outside Germany

79 79 2 D 3 D 2 D 3 D x4,0 5,0 x5, 6,0 x6, 7,0 x7, 8,0 x8, 9,0 x9, 20,0 x20, 22,0 x22, 23,0 x23, 24,0 x24, 25,0 x25, 26,0 x26, 28,0 x28, 30,0 x30, 33,0 x33, 37,0 x37, 42,0 x42, 46,0 0,04 0, 0,04 0, 0,09 0,09 0,09 0, 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,04 0, 0,04 0, 0, 0, 0, 0, 0, 0, 0, 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,22 0,22 0,24 0,24 0,24 0,24 0,25 0,25 0,25 0, 0, 0, 0,09 0,09 0,2 0,2 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,09 0,09 0, 0, 0, 0, 0,09 0,09 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,22 0,22 0,2 0,25 0,22 0,27 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0, 0, 0, 0, 0, 0, 0,2 0,2 0,23 0,2 0,24 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,22 0,22 0,2 0,25 0,22 0,27 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,22 0,22 0,2 0,25 0,22 0,27 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,22 0,22 0,2 0,25 0,22 0,27 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0,2 0,25 0,3 0, 0, 0, 0, 0, 0,2 0,2 0,23 0,2 0,24 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0, 0,09 0,09 0,09 0,09 0,09 0,9 0,9 0,7 0,22 0,9 0,23 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,7 0,7 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,02 0,04 0,0 0,02 0,03 0,0 0,02 0,03 0,0 0,02 0,03 0,0 0,02 0,03 0,0 0,02 0,03 0,0 0,02 0,03 0,0 0,02 0,03 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 0,0 0,05 0,02 KOMET KUB Pentron Feed f (mm/rev) on request on request Important: See chapter "Information" for more application details and safety notes! Recommended cutting data min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max

80 KOMET KUB Pentron X 4,0 46,0 mm Recommended cutting data Material group Strength Rm (N/mm²) Guideline values for solid drilling Hardness HB Material Material example, material code/din Cutting speed vc (m/min) 4 D BK8425 BK7935 BK6425 BK65 BK770 min opt. max min opt. max min opt. max min opt. max min opt. max.0 # 500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) P < 500 lead alloys.078 (SMnPb30) > 900 low alloy steels: heat resistant.7225 (42CrMo4) structural,.22 (C60E) heat treated, nitride and tools steels > 900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) HSS S special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) on request titanium, titanium alloys 3.75 (TiAl5Sn2.5) on request 6.0 # 600 stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) M 6. < 900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) > 900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) alloy gray cast iron (GGL-NiCr20 2) # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) K spheroidal graphite cast iron, ferritic/perlitic (EN-GJS-500-7) (GJS-55) (GTW-55) > 600 spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-600-3) (GTS-65) alloyed spheroidal graphite cast iron (EN-GJSA-XNiCr20-2) vermicular cast iron EN-GJV Ti < 0,2 EN-GJV Ti > 0, copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) copper alloy, brass, bronze: average cut (CuZn40Al2) (E-Cu57) N wrought aluminium alloys (AlMg) (AlMnCu) cast alum. alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) cast alum.alloy: Si-content >0% (G-AlSi0Mg) H 400 hardened steels < 45 HRC on request hardened steels > 45 HRC on request Cutting values shown are relating to the basic recommendations for cutting materials given. 80 Patent applied for inside and outside Germany

81 8 4 D 4 D x4,0 5,0 x5, 6,0 x6, 7,0 x7, 8,0 x8, 9,0 x9, 20,0 x20, 22,0 x22, 23,0 x23, 24,0 x24, 25,0 x25, 26,0 x26, 28,0 x28, 30,0 x30, 33,0 x33, 37,0 x37, 42,0 x42, 46,0 0,04 0,04 0,07 0,05 0,07 0,09 0,05 0,07 0,05 0,07 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,04 0,04 0,09 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,09 0,09 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,22 0,09 0,09 0,22 0,22 0,25 0,22 0,27 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,23 0,24 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,22 0,22 0,25 0,22 0,27 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,22 0,22 0,25 0,22 0,27 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,22 0,22 0,25 0,22 0,27 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,25 0,30 0,23 0,24 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,09 0,09 0,09 0,09 0,09 0,9 0,9 0,7 0,22 0,9 0,23 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,22 0,27 0,7 0,7 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 KOMET KUB Pentron Feed f (mm/rev) on request on request on request on request Important: See chapter "Information" for more application details and safety notes! Recommended cutting data min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max

82 KOMET KUB Pentron X 4,0 46,0 mm Recommended cutting data Material group Strength Rm (N/mm²) Guideline values for solid drilling Hardness HB Material Material example, material code/din Cutting speed vc (m/min) 5 D BK8425 BK7935 BK6425 BK65 BK770 min opt. max min opt. max min opt. max min opt. max min opt. max.0 # 500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) P < 500 lead alloys.078 (SMnPb30) > 900 low alloy steels: heat resistant.7225 (42CrMo4) structural,.22 (C60E) heat treated, nitride and tools steels > 900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) HSS S special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) on request titanium, titanium alloys 3.75 (TiAl5Sn2.5) on request 6.0 # 600 stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) M 6. < 900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) > 900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) gray cast iron (EN-GJL-) (EN-GJL-350) alloy gray cast iron (GGL-NiCr20 2) # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) K spheroidal graphite cast iron, ferritic/perlitic (EN-GJS-500-7) (GJS-55) (GTW-55) > 600 spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-600-3) (GTS-65) alloyed spheroidal graphite cast iron (EN-GJSA-XNiCr20-2) vermicular cast iron EN-GJV Ti < 0,2 EN-GJV Ti > 0, copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) copper alloy, brass, bronze: average cut (CuZn40Al2) (E-Cu57) N wrought aluminium alloys (AlMg) (AlMnCu) cast alum. alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) cast alum.alloy: Si-content >0% (G-AlSi0Mg) H 400 hardened steels < 45 HRC on request hardened steels > 45 HRC on request Cutting values shown are relating to the basic recommendations for cutting materials given. 82 Patent applied for inside and outside Germany

83 83 5 D x4,0 5,0 x5, 6,0 x6, 7,0 x7, 8,0 x8, 9,0 x9, 20,0 x20, 22,0 x22, 23,0 x23, 24,0 x24, 25,0 x25, 26,0 x26, 28,0 x28, 30,0 x30, 33,0 x33, 37,0 x37, 42,0 x42, 46,0 0,04 0,09 0,05 0,07 0,05 0,07 0,09 0,09 0,09 0,09 0,09 0,04 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,22 0,22 0,22 0,09 0,09 0,09 0,09 0,22 0,22 0,22 0,22 0,22 0,09 0,09 0,09 0,09 0,07 0,09 0,07 0,09 0,23 0,25 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,2 0,22 0,2 0,26 0,26 0,26 0,26 0,26 0,26 0,26 0,23 0,25 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,25 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,25 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,23 0,28 0,2 0,23 0,2 0,26 0,2 0,26 0,2 0,26 0,2 0,26 0,2 0,26 0,2 0,26 0,2 0,26 0,07 0,07 0,07 0,07 0,09 0,7 0,09 0,7 0,7 0,22 0,25 0,25 0,25 0,25 0,25 0,25 0,25 0,7 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 KOMET KUB Pentron Important: See chapter "Information" for more application details and safety notes! Feed f (mm/rev) 5 D inserting the drill at a reduced feed (-30%) on request on request on request on request Recommended cutting data min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max min opt. max

84 KOMET KUB Pentron Alternative inserts X D Order No. for better chip control Indexable insert ISO code for workpiece material X D Order No. for higher cutting speed Indexable insert ISO code for workpiece material 4,0 6,0 W SOGX BK8430 P M 4,0 6,0 W W SOGX BK6425 SOGX BK65 P M 6, 8,0 W SOGX BK8430 P M 6, 8,0 W W SOGX BK6425 SOGX BK65 P M 8, 20,0 W SOGX BK8430 P M 8, 20,0 W W SOGX BK6425 SOGX BK65 P M 20, 23,0 W SOGX 07T BK8430 P M 20, 23,0 W W SOGX 07T208-0 BK6425 SOGX 07T208-0 BK65 P M 23, 26,0 W SOGX BK8430 P M 23, 26,0 W W SOGX BK6425 SOGX BK65 P M 26, 30,0 W SOGX 09T BK8430 P M 26, 30,0 W W SOGX 09T308-0 BK6425 SOGX 09T308-0 BK65 P M 30, 33,0 W SOGX BK8430 P M 30, 33,0 W W SOGX BK6425 SOGX BK65 P M 33, 37,0 W SOGX BK8430 P M 33, 37,0 W W SOGX BK6425 SOGX BK65 P M 37, 42,0 W SOGX BK8430 P M 37, 42,0 W W SOGX BK6425 SOGX BK65 P M 42, 46,0 W SOGX BK8430 P M 42, 46,0 W W SOGX BK6425 SOGX BK65 P M Note: Only use this insert with KUB Pentron as an external cutting edge: SOGX (geometry 0) in BK65, internal cutting edge in BK

85 2 D KOMET KUB Pentron Technical informations. Starting on uneven surfaces (cast surfaces) subject to the surface, reduce feed as required when starting the bore 2. Starting on angled surfaces subject to the starting angle, the feed must be reduced when starting the bore. Rule of thumb: 3 30%; 0 40%; 25 60% use tools max. 2 D use tough insert and stable corner radius 3. Angled bore exit from wear cut is interrupted reduce feed rate up to 50% use tough insertand stable corner radius 4. Starting on cambered surfaces no problems reduce feed rate if necessary 5. Drilling through a cross bore reduce feed rate 50% if necessary watch for chip jamming around tool use tough insert and stable corner radius 6. Starting on a groove or large centering bore use short tools, max. 3 D spot face if required reduce feed rate use tough insert for internal cutting edge 7. Drilling a chamber first bore Nos. +, then bore No. check distribution is symmetrical avoid chip jams if necessary reduce to approx. -.5 mm in the x on circumference reduce feed rate 50% for interrupted cut use tough insert and stable corner radius 8. Starting on an edge reduce feed rate by 50% use tough insert and stable corner radius 9. Starting on a welded seam reduce feed rate use max. 3 D tools 0. Drilling through stacked plates good workpiece clamping required max. gap = mm. Roughing possible 2. Adjustable using adjusting device (ABS-MV) and eccentric adjusting device for turning machines over axis Note: please note max. offset x in tables 85

86 KOMET KUB Pentron 3 D Technical informations. Starting on uneven surfaces (cast surfaces) subject to the surface, reduce feed as required when starting the bore 2. Starting on angled surfaces max. 3 angled position possible (cast angles) reduce feed rate when starting bore use stable corner radius 3. Angled bore exit from wear cut is interrupted reduce feed rate up to 50% use tough insertand stable corner radius 4. Starting on cambered surfaces no problems reduce feed rate if necessary 5. Drilling through a cross bore reduce feed rate 50% if necessary watch for chip jamming around tool use tough insertand stable corner radius 6. Starting on a groove or large centering bore use short tools, max. 3 D spot face if required reduce feed rate use tough insert for internal cutting edge 7. Drilling a chamber first bore Nos. +, then bore No. check distribution is symmetrical avoid chip jams if necessary reduce to approx. -.5 mm in the x on circumference reduce feed rate 50% for interrupted cut use tough insertand stable corner radius 8. Starting on an edge not possible for 3 D tools because of the undefined surface for starting the bore, pre-machining is required (spot facing, face milling) then continue as described under Point 9. Starting on a welded seam reduce feed rate use max. 3 D tools 0. Drilling through stacked plates good workpiece clamping required. Roughing possible 2. Adjustable using adjusting device (ABS MV) and eccentric adjusting device for turning machines over axis Note: please note max. offset x in tables 86

87 4 D 5 D KOMET KUB Pentron Technical informations. Starting on uneven surfaces (cast surfaces) when inserting and withdrawing the drill, reduce the feed rate by approx % (depending on component stability, clamping and surface quality) 2. Starting on angled surfaces / angled bore exit when inserting the drill, reduce the feed rate by approx % until full diameter is reached when withdrawing the drill after interruption to the cut, reduce the feed rate by approx % use tough insert and stable corner radius 3. Starting on cambered surfaces when inserting the drill, reduce the feed rate by approx % until full diameter is reached when withdrawing the drill after interruption to the cut, reduce the feed rate by approx % (depending on component stability and clamping). 4. Drilling through a cross bore when inserting and withdrawing the drill, reduce the feed rate by approx % (depending on component stability, clamping and surface quality) in the vicinity of the cross bore, reduce the feed rate by 50% watch for chip jamming around tool use tough insert and stable corner radius 5. Starting on a groove or large centering bore when inserting the drill, reduce the feed rate by approx % until centring depth is reached reduce feed rate use tough insert for internal cutting edge spot face if required 6. Drilling a chamber first bore Nos. +, then bore No. check distribution is symmetrical avoid chip jams use tough insertand stable corner radius Continuous drilling: when inserting the drill, reduce the feed rate by approx % (depending on component stability and clamping) Interruption to cut: when drilling the cut interruption, reduce the feed rate by approx % 7. Starting on an edge when inserting and withdrawing the drill, reduce the feed rate by approx % (depending on component stability, clamping and surface quality) use tough insert and stable corner radius 8. Starting on a welded seam when inserting the drill, reduce the feed rate by approx % until full diameter is reached when withdrawing the drill after interruption to the cut, reduce the feed rate by approx % (depending on component stability and clamping). 9. Drilling through stacked plates good workpiece clamping required max. gap = mm 0. Roughing not possible. Adjustable when inserting and withdrawing the drill reduce the feed rate by approx % until full bore diameter is reached (depending on component stability and clamping). use tough insert and stable corner radius 87

88 KOMET KUB Pentron 6 D Productivity PLUS 6 D indexable insert high-performance drill bit. Retains its stability without a centring point or guide rails. 5 D is as good as it gets when it comes to the length/diameter ratio of drilling tools. Or at least, that's what was previously thought, since larger ratios have a considerable adverse effect on stiffness; until now, stable machining operations and adequate feed rates have been mutually exclusive. But KOMET has been hard at work, pooling its many years of experience and sophisticated development methods to come up with the new KUB Pentron 6 D Productivity PLUS with performance data that will not fail to impress. Benefits for you: Drilling and chamfering in a single operation Low-cost, high-performance alternative without guide elements Does not compromise on productivity or process reliability Superior stiffness thanks to the optimised basic-body geometry Field test data: Roughing in 42CrMo4 quenched and tempered steel Feed rate of up to mm/rev Cutting speed of up to 76 m/min Tool life travel of up to 9,9 m In summary: With this kind of cutting data and the results it has achieved in testing, the KUB Pentron 6 D Productivity PLUS without additional centring point is set to be a highly productive tool. Not only are these figures considerably higher than comparable drill bits without guide elements, but they also demonstrate that the new tool can hold its own against its guided counterparts. 88

89 X mm KOMET KUB Pentron 6 D Productivity PLUS Indexable insert drill for workpiece material P K 6 D ABS L, N a x d A A B x D +0,5 0 6 D Starting / roughing size ABS X D a X d N L Clamping screw Basic recommendation Indexable insert Indexable insert A -0 B -0 Order No. Order No. Order No. ISO code Order No. ISO code Article hhsize hhsize Piece Piece for workpiece material 26,0 2,4 50 U ,74 N S/M2,5 6,3-8IP,28 Nm W SOGX BK8425 W SOGX BK65 2 W SOGX BK8425 W SOGX BK8425 P K 32,2 2,8 63 U ,45 32,8 2,8 63 U ,53 33,0 2,8 63 U ,53 N S3575-5IP 2,8 Nm W SOGX BK8425 W SOGX BK65 2 W SOGX BK8425 W SOGX BK8425 P K 38,8 3,0 63 U ,04 39,0 3,0 63 U ,04 39,2 3,0 63 U , ,02 N S IP 6,25 Nm W SOGX BK8425 W SOGX BK65 2 W SOGX BK8425 W SOGX BK8425 P K 44,8 3,3 63 U ,80 N W SOGX BK8425 S IP W ,0 3,3 63 U ,80 6,25 Nm SOGX BK65 2 W SOGX BK8425 W SOGX BK8425 P K Supply includes: KUB Pentron drill with clamping screw. Please order insert separately. Screwdriver see chapter "Information". KUB Pentron x 26.0 mm, available in Q 208 Patent applied for inside and outside Germany 89

90 KOMET KUB Pentron Design your own tool! Step drill for continuous drilling with up to three counterboring steps Diameters of 4 mm to 46 mm 4 D Can t find a suitable solution in our standard range? Can t find dimensions that suit your requirements? Our KUB Pentron step drill enables you to create your own combinations in a wide range of dimensions. Select the basic type and define the useful length. We check your requirements to ensure that they are technically feasible and create an individualised offer for you. Benefits for you: Continuous drilling, counterboring and chamfering in a single operation Does not compromise on productivity or process reliability Superior stiffness thanks to the optimised basic-body geometry Maximum performance and life with excellent drilling performance due to optimum main body stability Cost reductions in stocking and ease of handling due to identical internal and external indexable inserts Maximum tool life due to four fully useable cutting edges of modern substrates with appropriate coatings 90

91 Fax to KOMET KUB Pentron Enquiry KUB Pentron Step Drill Company: Customer No.: Address: Contact: Department: Phone: Fax: Bore variants: KUB Pentron Step Drill Dimension Tolerance x D +0,3 0, x D x D2 x D3 xd L min 4-6 9,5 6, - 8 8, ,5 20, , N (max 4 D) xd L min 26, , , , , ,5 L L2 L3 W L N (max. 4 D) ABS63 xd xd W (min. 2 ) N (max 4 D) W2 (min. 2 ) W2 W L2 L W3 (min. 2 ) internal cooling on xd standard ABS63 xd2 xd xd Workpiece Tools required units N (max 4 D) Workpiece units / year W3 W2 L3 W L2 L Material to be machined For a selection, see "Recommended cutting data" ABS63 xd3 xd2 xd xd Optional material (with surcharge and test): 9

92 KOMET Indexable inserts KOMET W80..2 SOGX Application range: Solid drilling with KUB Pentron Special tools Soft-cutting topography that reduces cutting forces for the KUB Pentron : Wear-resistant, high-positive indexable insert KOMET W80..0 SOGX Application range: Solid drilling with KUB Pentron Special tools All-round geometry for KUB Pentron : wear-resistant indexable insert for universal use KOMET W SOGX Application range: Solid drilling with KUB Pentron Special tools This geometry is suitable for all steels in general, especially for long-chipping and stainless steel materials. The SOGX indexable insert topography is predestined for use in long-chipping materials and, thanks to optimum chip formation, ensures the reliable removal of chips, even with high L/D ratios. 92

93 SOGX KOMET W80..2 Inserts R 9 d=l s Substrate Coating type Cutting material designation Carbide PVD PVD PVD BK8430 BK7935 BK770 ISO Code Enter cutting d s l R material code H SOGX W G G G 4,8 2,2 4,8 0,4 SOGX W G G G 5,5 2,4 5,5 0,4 SOGX W G G G 6,2 2,75 6,2 0,6 SOGX 07T208-2 W G G G 7, 2,97 7, 0,8 SOGX W G G G 8,0 3,4 8,0 0,8 SOGX 09T308-2 W G G G 8,9 3,9 8,9 0,8 SOGX W G G G 9,8 4,2 9,8 0,8 SOGX W G G G 0,9 4,5 0,9 0,8 SOGX W G G G 2,0 4,8 2,0 0,8 SOGX W G G G 3,2 5,2 3,2 0,8 Steel P $ Order example: Stainless steel M ISO Code Cast iron K SOGX $ $ Cutting material Non-ferrous metals N $ BK8430 Superalloys and titanium S $ Order No. Hardened materials H W External cutting edge Order No. Internal cutting edge Recommendation W BK8430 Main area of application $ Suitable in some cases G Availability: for delivery see current price and stock list 93

94 KOMET MicroKom BluFlex 2 Precision boring system with Bluetooth technology Precision boring head with integrated high-contrast OLED display and Bluetooth low-energy wireless technology for connecting to all common Bluetooth -compatible smartphones from Android 4.4 and ios 0 2 Finger on the pulse of time The clever alternative: MicroKom BluFlex APP for use as display unit in Google Play for Android smartphones or the App Store for smartphones running ios. Bluetooth is a registered trademark of Bluetooth SIG, Inc. ios is a registered trademark of Cisco Systems, Inc. Google Play and Android are registered trademarks of Google Inc. App Store is a trademark of Apple Inc. Patent applied 94

95 New and improved the second generation Besides its peerlessly innovative qualities and unparalleled precision, the second, completely redesigned version of our KOMET MicroKom BluFlex system boasts a sophisticated, extremely high-contrast OLED display and is exceptionally easy to use. BENEFITS for you: Display resolution precise to the nearest micrometre: 0.00 mm in diameter Sophisticated, high-contrast OLED display on the precision adjustment head itself Display can be rotated 80 Easy to operate on the touch display itself Additional Bluetooth low-energy interface that allows information to be displayed easily on a conventional smartphone Higher speeds due to integral part balancing Highly sensitive adjustment allows for a precise feed Absolute position measuring system the absolute and relative positions of the slide are displayed at every switch-on Universal ABS interface Batteries are easy to replace Same construction as the previous version Fully compatible with the old system variants 95

96 KOMET MicroKom BluFlex 2 Variation options UniTurn Adaptor Copying tool Boring tool X 3 8 mm Adaptor boring bar X 3 9 mm Micro-adjustable head Adaptor boring bar, low-vibration X 5,6 26 mm Boring bars for diameter range X 6 26 mm X inch Display panel shown at 90 angle Serrated body 2 Insert holder for diameter range X mm X inch Serrated body 2 Adaptor insert holder for diameter range X 3 66 mm X inch Insert holder for diameter range X mm X inch Adaptor insert holder for diameter range X mm X inch 9 Bridges insert holder for diameter range X mm X inch Mounting bridge for external machining 80 9 Bridges adaptor insert holder for diameter range X mm X inch X 5 70 mm 80 96

97 KOMET MicroKom BluFlex 2 Micro-adjustable head ABS adjustable rotating tool ABS 32 cylindrical L L C ABS x d 4 x d2 x d A B Order No. M M Micro-adjustable head Tool clamp: Battery Clamping screw Clamping screw compartment: Adjustment 3 ABS 2 Cover/O-ring x d x d x d2 S L L Order No. Order No. Order No. Article Article ABS32 x 6 2,3 7 38, M M N ( 4 ) ABS32-F Slide clamp 4: Clamping Sleeve screw Order No. Article M M Nm Order No. M Adjustment must be in line with cutting parameters and spindle speed. Screwdriver see chapter "Information". A radio certification is required for the distribution of radio-enabled devices (M ). This certification for the MicroKom BluFlex 2 currently exists for all CE countries, USA and Canada (FCC). In other countries, only the distribution of the fine adjustment head without Bluetooth (M ) is permitted. Fine boring set X 6 25 mm Contents of case Order No. Order No. Qty. Article M M Micro-adjustable head K J I H G F E L M A C B N M M M M M M B B B j B k B l m n L05 00 L05 0 L W W W Bluetooth is a registered trademark of Bluetooth SIG, Inc. Patent applied for inside and outside Germany M D Micro-adjustable head Bluetooth Insert holder x mm / Insert holder x mm /.73-4,92 Bridge x mm / 3,54-4,92 Serrated body x mm / Packing piece Boring bar x 6 mm / Boring bar x 0 mm / Boring bar x 4 mm / 0.55 Boring bar x 8 mm / Boring bar x 22 mm / Allen key SW3 Flag key 5IP Flag key 6IP Flag key 8IP Cylindrical screw M5 6 Insert BK60 Insert BK60 Insert BK8440 Operating Instructions Case 97

98 KOMET MicroKom BluFlex 2 X 6 26 mm Boring bar for workpiece material P M K N S H 3,5 D cylindrical L L2 N R x d f x D min HRC > 54 > 54 3,5 D $ $ X $ $ X Boring bar Basic recommendation Clamping Indexable insert screw for X D W00 W57..4 W57..2 W30 workpiece mm Order No. xd L L2 N f R Order No. Order No. ISO Code material inch Article hh size B ,7 40 B ,8 40 B ,4 40 B , 5 0,2 7 0,2 9 0,2 N S/M,8 2,9-5IP 0,38 Nm W WOHX 02T00EL-G2 BK8440 W WOHX 02T00EL-G2 BK270 W WOHX02T00FL-G2 K0 W N W S/M2,6 5,2-8IP W ,28 Nm W W TOGX EN-4 BK60 TOHX EL-G06 BK270 TOHX EL-G06 BK60 TOGX FN-2 K0 TOEX TN CBN40 P M K H N S P M K H <52 HRC N S H B , ,2 0,2 N S/M3,5 7,3-0IP 2,8 Nm W W W W W TOGX 40304EN-4 BK60 TOHX 40304EL-G06 BK270 TOHX 40304EL-G06 BK60 TOGX 40304FN-2 K0 TOEX 40304TN CBN40 P M K H <52 HRC N S H Supply includes boring bar: with clamping screw. Please order insert separately. Screwdriver see chapter "Information". 98 Patent applied for inside and outside Germany

99 X mm KOMET MicroKom BluFlex 2 Serrated body Insert holder for workpiece material P M K N 3,5 D cylindrical L2 N x d x d L L D = x mm 3 x inch 2 D = x mm x inch D = x mm x inch HRC > 54 > 54 3,5 D $ $ X $ $ X Serrated body Location screw Cup spring 2 3 Order No. d d N L L L2 M ,5 5,5 34, M ,2 92,2 76 0,296 M5 6-4 Supply includes serrated body: with location screw 2 and cup spring 3. Order No. Article Order No. Article D0 5,2 0,3 X D -4-2 W30 mm Order No. Order No. Order No. ISO Code inch mm inch Article hh size M M M M M M Insert holder 0,09 Clamping screw N S/M2 4,9-6IP 0,62 Nm 0,09 N00 56 S/M2,6 6,2-8IP 0,026,28 Nm Supply includes insert holder: with clamping screw. Supply includes insert holder M05 200: with clamping screw and location screw L (M5x6) Please order insert separately. Screwdriver see chapter "Information". W W W W W W W W Basic recommendation Indexable insert TOGX 06T02EN-4 BK60 TOHX 06T03EL-G06 BK2730 TOHX 06T03EL-G06 BK765 TOGX 06T02FN-2 K0 TOGX EN-4 BK60 TOHX EL-G06 BK270 TOHX EL-G06 BK765 TOGX FN-2 K0 for workpiece material P M K N P M K N very good $ good & possible X not possible Guideline values for fine boring and alternative inserts: Pages

100 KOMET MicroKom BluFlex 2 X mm Insert holder for workpiece material P M K N 3,5 D 84,7 3 2 D = x mm x inch Packing piece 4 to divert coolant HRC > 54 > 54 3,5 D $ $ X $ $ X X D -4-2 W30 mm Order No. Order No. Order No. ISO Code inch mm inch Article hh size M M Insert holder 0,026 Clamping screw N00 56 S/M2,6 6,2-8IP,28 Nm W W W W Supply includes insert holder: with clamping screw. Please order insert, location screw 2, cup spring 3 and packing piece 4 separately. Screwdriver see chapter "Information". Basic recommendation Indexable insert TOGX EN-4 BK60 TOHX EL-G06 BK270 TOHX EL-G06 BK765 TOGX FN-2 K0 for workpiece material P M K N Accessories Location screw Cup spring Packing piece M Order No. Order No. Order No. Article Article D0 5,2 0,3 M Patent applied for inside and outside Germany

101 X mm KOMET MicroKom BluFlex 2 Bridge Insert holder for workpiece material P M K N 3,5 D L 3 2 D = x mm x inch 2 4 Packing piece 4 to divert coolant HRC > 54 > 54 3,5 D $ $ X $ $ X Bridge Insert holder Basic recommendation Clamping screw Indexable insert X D L -4-2 W30 mm Order No. Order No. Order No. Order No. ISO Code inch mm inch Article hh size M , ,72 02,72 05,72 05,72 05,72 05,72 05,72 05,72 M M M ,229 M ,306 M ,349 M ,394 M ,435 M ,478 M M ,026 N00 56 S/M2,6 6,2-8IP,28 Nm W TOGX EN-4 BK60 W TOHX EL-G06 BK270 W TOHX EL-G06 BK765 W TOGX FN-2 K0 for workpiece material P M K N Supply includes bridge: bridge without insert holder. Supply includes insert holder: with clamping screw. Please order insert, location screw 2, cup spring 3 and packing piece 4 separately. Screwdriver see chapter "Information". Accessories Location screw Cup spring Packing piece M Order No. Order No. Order No. Article Article D0 5,2 0,3 M very good $ good & possible X not possible Guideline values for fine boring and alternative inserts: Pages

102 KOMET MicroKom BluFlex 2 X 3 66 mm Serrated body Adaptor Insert holder insert holder forwards L2 L (ISO point) L2 L2 L2 L L L L x 3-44 mm x inch D = D = x mm x inch L2 L2 L2 L L L L insert holder reverse Serrated body Adaptor Insert holder forwards Location Cup spring Location 90 5 screw 2 3 screw 5 X D mm Order No. Order No. inch Article Order No. Article Order No. mm inch Order No. Article Order No. L L2 Order No. L L M M5 6-4 M , D0 5,2 0,3 M M N S/M3,5 7,3-0IP M ,85 3,35 42,05 M03 77,2 72,62 78, M M5 6-4 M , D0 5,2 0,3 M05 2 M N S/M3,5 7,3-0IP M ,75 38,25 46,65 M ,02 79,52 87,89 Serrated body Adaptor Insert holder reverse Location Cup spring Location 90 5 screw 2 3 screw 5 X D mm Order No. Order No. inch Article Order No. Article Order No. mm inch Order No. Article Order No. L L2 Order No. L L M M5 6-4 M , D0 5,2 0,3 M M N S/M3,5 7,3-0IP M ,65 26,25,05 M ,92 67,52 6, M M5 6-4 M , D0 5,2 0,3 M05 2 M N S/M3,5 7,3-0IP M ,75 3,25 22,85 M ,02 72,52 64,4 02 Patent applied for inside and outside Germany

103 KOMET MicroKom BluFlex 2 Serrated body Adaptor Insert holder HRC > 54 > 54 > 3,5 D $ $ Supply includes serrated body: with location screw 2 and cup spring 3. Supply includes adaptor: with location screw 5. Supply includes insert holder: with clamping screw. Please order insert separately. Screwdriver see chapter "Information" Order No. L L2 Order No. L L2 Order No. Article M ,35 42,35 M ,35 42,35 73,62 79,6 74,62 79,4 0,002 Clamping screw N S/M2 4,9-6IP 0,62 Nm Basic recommendation Indexable insert -4-2 W30 Order No. ISO code hh size W TOGX 06T02EN-4 BK60 W TOHX 06T03EL-G06 BK270 W TOHX 06T03EL-G06 BK765 W TOGX06T02FN-2 K0 for workpiece material P M K N M ,25 46,75 4,55 47,65 M ,52 88,0 82,82 88,93 0,005 N S/M2,6 5,2-8IP,28 Nm W TOGX EN-4 BK60 W TOHX EL-G06 BK270 W TOHX EL-G06 BK765 W TOGX FN-2 K0 P M K N Order No. L L2 Order No. L L2 Order No. Article M ,25 9,75 M ,25 9,75 66,52 60,97 65,52 60,99 0,002 Clamping screw N S/M2 4,9-6IP 0,62 Nm Basic recommendation Indexable insert -4-2 W30 Order No. ISO code hh size W TOGX 06T02EN-4 BK60 W TOHX 06T03ER-G2 BK8425 W TOGX 06T02FN-2 K0 W TOEX 06T02TN CBN40 for workpiece material P M K H <52 HRC N S H >52 HRC M ,25 22,75 27,75 2,65 M ,52 64,02 69,02 62,90 0,005 N S/M2,6 5,2-8IP,28 Nm W TOGX EN-4 BK60 W TOHX ER-G2 BK765 W TOGX FN-2 K0 W TOEX TN CBN40 P M K H <52 HRC N S H >52 HRC very good $ good & possible X not possible Guideline values for fine boring and alternative inserts: Pages

104 KOMET MicroKom BluFlex 2 X mm Adaptor Insert holder insert holder forwards L2 L2 L2 L2 L (ISO point) D = x mm x inch L L L L L2 L2 L2 L L L L Packing piece 4 to divert coolant insert holder reverse Adaptor Location screw 5 Insert holder forwards 90 5 X D mm Order No. Order No. inch mm inch Article Order No. L L2 Order No. L L M05 2 M N S/M3,5 7,3-0IP M ,73 M ,23 96,63 Adaptor Location screw 5 Insert holder forwards 90 5 X D mm Order No. Order No. inch mm inch Article Order No. L L2 Order No. L L M05 2 M N S/M3,5 7,3-0IP M ,73 M ,23 72,83 04 Patent applied for inside and outside Germany

105 KOMET MicroKom BluFlex 2 Adaptor Insert holder HRC > 54 > 54 > 3,5 D $ $ Supply includes adaptor: with location screw 5. Supply includes insert holder: with clamping screw. Please order insert, location screw 2, cup spring 3 and packing piece 4 separately. Screwdriver see chapter "Information". Accessories Location screw Cup spring Packing piece M Order No. Order No. Order No. Article Article D0 5,2 0,3 M Order No. L L2 Order No. L L2 Order No. Article M ,23 96,73 M ,53 97,63 0, N S/M2,6 5,2-8IP,28 Nm Order No. L L2 Order No. L L2 Order No. Article M ,23 72,73 M ,73 7,63 0,005 Clamping screw Clamping screw N S/M2,6 5,2-8IP,28 Nm Basic recommendation Indexable insert -4-2 W30 Order No. ISO code hhsize W TOGX EN-4 BK60 W TOHX EL-G06 BK270 W TOHX EL-G06 BK765 W TOGX FN-2 K0 Basic recommendation Indexable insert -4-2 W30 Order No. ISO code hhsize W TOGX EN-4 BK60 W TOHX ER-G2 BK765 W TOGX FN-2 K0 W TOGX TN CBN40 for workpiece material P M K N for workpiece material P M K H <52 HRC N S H >52 HRC very good $ good & possible X not possible Guideline values for fine boring and alternative inserts: Pages

106 KOMET MicroKom BluFlex 2 Bridge Adaptor Insert holder insert holder forwards X mm L2 L2 L2 L2 L (ISO point) D = x mm x inch L L L L L2 L2 L2 L L L L 2 4 insert holder reverse Packing piece 4 to divert coolant Bridge Adaptor Insert holder forwards Location screw X D mm Order No. Order No. Order No. Order No. L L2 Order No. L L2 inch mm inch Article M ,74 02,24 0, M ,74 04,24 2, M ,74 06,24 4, M , M05 2 N M ,306 M S/M3,5 7,3-0IP M M M , M ,394 5,74 09,24 7, M , M ,478 Bridge Adaptor Insert holder forwards Location screw X D mm Order No. Order No. Order No. Order No. L L2 Order No. L L2 inch mm inch Article M ,74 94,24 85, M ,74 97,24 88, M ,74 99,24 90, M , M05 2 N M ,306 M S/M3,5 7,3-0IP M03 30 M M , M ,394 95,74 02,24 93, M , M , Patent applied for inside and outside Germany

107 KOMET MicroKom BluFlex 2 Bridge Adaptor Insert holder HRC > 54 > 54 > 3,5 D $ $ Supply includes bridge: bridge without adaptor. Supply includes adaptor: with location screw 5. Supply includes insert holder: with clamping screw. Please order insert, 5 location screw 2, cup spring 3 and packing piece 4 separately. Screwdriver see chapter "Information". Accessories Location screw Cup spring Packing piece M Order No. Order No. Order No. Article Article D0 5,2 0,3 M Order No. L L2 Order No. L L2 Order No. Article 03,24 0,74 05,54,64 Clamping screw Basic recommendation Indexable insert -4-2 W30 Order No. ISO code hh size for workpiece material 05,24 2,74 07,54 3,64 M ,24 4,74 09,54 5,64 M ,24 7,74 2,54 8,64 0,009 N S/M2,6 5,2-8IP,28 Nm W TOGX EN-4 BK60 W TOHX EL-G06 BK270 W TOHX EL-G06 BK765 W TOGX FN-2 K0 P M K N Order No. L L2 Order No. L L2 Order No. Article 93,24 85,74 90,74 84,64 Clamping screw hh Basic recommendation Indexable insert -4-2 W30 Order No. ISO code size for workpiece material 96,24 88,74 93,74 87,64 M ,24 90,74 95,74 89,64 M ,24 93,74 98,74 92,64 0,009 N S/M2,6 5,2-8IP,28 Nm W TOGX EN-4 BK60 W TOHX ER-G2 BK765 W TOGX FN-2 K0 W TOGX TN CBN40 P M K H <52 HRC N S H >52 HRC very good $ good & possible X not possible Guideline values for fine boring and alternative inserts: Pages

108 KOMET MicroKom BluFlex 2 X mm Recommended cutting data Guideline values for fine boring vc f (mm/rev) max. feed 3,5 D Material group Strength Rm (N/mm²) Hardness HB Material Material example, material code DIN Cutting speed v c (m/min) x 6 7,9 x 8,9 x 2 25 x x x # 500 non-alloy steels.0037 (S235JR).075 (SMn30).0044 (S2575JR) 300 0,04 0, non-alloy / low alloy steels.0050 (E295).0535 (C55).73 (6MnCr5) 0,04 P 2. < 500 lead alloys.078 (SMnPb30) 300 0,04 0, > 900 low alloy steels: heat resistant structural, heat treated, nitride and tools steels.7225 (42CrMo4).22 (C60E) 240 0, > 900 high alloy steels.234 (6CrMo5-5).260 (X65CrMoV2) 0,03 0,05 4. HSS 0,02 0,04 S 5.0 special alloys: Inconel, Hastelloy, Nimonic, stc (NiuCr9Fe9Nb5Mo3) (Nimonic 80A) 50 0,0 0, titanium,titanium alloys 3.75 (TiAl5Sn2.5) 30 0,0 0, # 600 stainless steels.4306 (X2CrNi9-).440 (X5CrNiMo7-2-2) 0,0 0,05 M 6. < 900 stainless steels.45 (X3CrNb7).457 (X0CrNiMo- Ti7-2-2) 80 0,0 0, > 900 stainless / fireproof steels.473 (X0CrAlSi7).4862 (X8NiCrSi38-8) 0,0 0, gray cast iron (EN-GJL-) (EN-GJL-350) 240 0,05 8. alloy gray cast iron (GGL-NiCr20 2) 0, # spheroidal graphite cast iron, ferritic (EN-GJS-400-5) 80 0,04 K spheroidal graphite cast iron, ferritic/perlitic (EN-GJS-500-7) (GGG-55) (GTW-55) 80 0, > 600 spheroidal graphite cast iron, perlitic malleable iron (EN-GJS-600-3) (GTS-65) 60 0,04 0. alloyed spheroidal graphite cast iron (EN-GJSA-XNiCr20-2) 40 0,03 0, vermicular cast iron EN-GJV Ti < 0,2 EN-GJV Ti > 0,2 0, copper alloy, brass, lead-alloy bronze, lead bronze: good cut (CuZn36Pb3) (G-CuPb5Sn) 400 0,02 0, copper alloy, brass, bronze: average cut (CuZn40Al2) (E-Cu57) 300 0,05 N wrought aluminium alloys (AlMg) (AlMnCu) 500 0, cast alum. alloy: Si-content <0% magnesium alloy (G-AlMg5) (G-AlSi9Mg wa) 350 0, cast alum.alloy: Si-content >0% (G-AlSi0Mg) 300 0, H 400 hardened steels < 45 HRC 80 0, hardened steels > 45 HRC 60 0,05 Cutting values shown are maximum values relating to the basic recommendations for cutting materials given. 08 Important: See chapter "Information" for more application details and safety notes!

109 3,5 D KOMET MicroKom BluFlex 2 Alternative inserts Insert size for better chip control Indexable insert W57..8 Order No. ISO-Code for workpiece material Insert size for higher cutting speed Indexable insert PKD CBN W30 W57 W Order No. ISO-Code for workpiece material W only for forward machining: W W TOHX 06T02EL-US2 CK32 TOHX 06TZZEL-39G2 BK77 P M S W W TOGX 06T02EN-4 CK320 W TOEX 06T02TN CBN57 W TOEX 06T02FN PKD550 W TOGX 06T02FN-2 BK770 only for forward machining: W TOHX 06T02EL-G2 CK38 P M only K (EN-GJL-) N N P M W only for forward machining: W W TOHX EL-US2 CK32 TOHX 0902ZZEL-39G2 BK77 P M S W W TOGX EN-4 CK320 W TOEX TN CBN57 W TOEX FN PKD550 W TOGX FN-2 BK770 only for forward machining: W TOHX EL-G2 CK38 P M only K (EN-GJL-) N N P M W only for forward machining: W W TOHX US2 CK32 TOHX 403ZZEL-39G2 BK77 P M S W W TOGX 40304EN-4 CK320 W TOEX 40304TN CBN57 W TOEX 40304FN PKD550 W TOGX 40304FN-2 BK770 only for forward machining: W TOHX 40304EL-G2 CK38 P M only K (EN-GJL-) N N P M iper for better surface for greater strength W W W TOGX EN-8 BK8430 TOGX EN-8 CK32 P M K P M W W TOGX 06T02EN-4 CK320 W TOEX 06T02FN PKD550 only for forward machining: W TOHX 06T03EL-G06 BK60 W TOHX 06T03FL-G20 K0 P M N K N S W W W TOGX EN-8 BK8430 TOGX EN-8 CK32 P M K P M W W TOGX EN-4 CK320 W TOEX FN PKD550 only for forward machining: W TOHX EL-G06 BK60 W TOHX FL-G20 K0 P M N K N S W W W TOGX EN-8 BK8430 TOGX EN-8 CK32 P M K P M W W TOGX 40304EN-4 CK320 W TOEX 40304FN PKD550 only for forward machining: W TOHX 40304EL-G06 BK60 W TOHX 40305FL-G20 K0 P M N K N S 09

110 KOMET MicroKom BluFlex 2 Adaptor for clamping vibration dampened fine boring bars L Boring bar x d xd x 3,0-9,0 Boring bar, low-vibration L x 5,6 / 6,9 L x 9 / x d2 xd x d x Adaptor Clamping screw Accessories Location screw 2 Order No. X d X d X d2 L L Article Order No. M M M M M M M M M M Supply includes: Adaptor with clamping screw. Please order location screw 2 separately. Order No M5 6-4 Instruction for adaptor M Please note: Before tightening the location screw 2, centre the adaptor with shank diameter for the boring bar on the micro-adjustable head

111 KOMET MicroKom BluFlex 2 Mounting bridge for external machining X 5 70 mm 2 2 X 5 34 mm Setting the diameter Position the mounting bridge on the micro-adjustable head. Set the coarse position on the upper scale, tighten screw 2. Important note: check position of screw 2 for required X range! 2 2 X mm Set the coarse position of the diameter on the setting device, tighten screw 3. Fine adjustment on the presetting device using the hex key and the OLED display in the head, or alternatively using any mobile end device (the "MicroKom BluFlex" app must be installed for this). Front scale 38 X mm Fine adjustment of the slide can also be performed in the machine using the hex key and the OLED display in the head, or can alternatively be carried out using any mobile end device. x max. 35 max. 37 max. 04,2 Upper scale X D -2-4 W30 Order No. Order No. Order No. Order No. ISO Code Article Article hh size 5 70 M ,377 Mounting bridge Clamping screw N S/M2,6 5,2-8IP,28 Nm Cylindrical screw M Supply includes: Mounting bridge with clamping screw and cylindrical screw 2. Please order insert separately. Screwdriver see chapter "Information". Basic recommendation Indexable insert W TOGX EN-4 BK60 W TOHX ER-G06 BK765 W TOGX FN-2 K0 for workpiece material P M K N

112 KOMET ISO CBN Indexable inserts Benefits for you KOMET CBN indexable inserts: K Large selection of cutting materials for cost-effective machining of hardened steels, cast iron, hightemperature alloys and sinter metals K Diverse portfolio of shapes and sizes K Double-sided model with up to eight insert corners for high efficiency K Unique cutting material concept for easy and application-specific process optimisation (Custom Solution) Benefits for you machining hardened steels with CBN indexable inserts instead of grinding: K Full machining flexibility with geometrically defined cutting edge K Reduced machine times and higher removal rates K Rotary machines typically less cost-intensive than grinding machines K Also successful with interrupted cuts K Lower energy consumption and power requirements than grinding equipment K Save up to 5% in costs thanks to dry machining K Easy chip disposal (recycling), reduced disposal costs compared with grinding sludge Benefits for you machining cast iron and sinter metal with CBN instead of carbide indexable inserts: K Potentially massive increase in productivity K Significant reduction in the number of tool changes K Significantly higher metal removal rate per cutting edge 2

113 KOMET Portfolio overview ISO PcBN Indexable inserts CCGW CNGA C C iper C C iper C C iper DCGW DNGA C C standard C strengthened C standard C strengthened C iper C standard C strengthened C standard C strengthened iper iper iper iper RNGN C standard C strengthened SCGW SNGA SNGN C C C C TCGW TNGA C C C VBGW VCGW VNGA C C C C WNGA C C iper C C iper CBN CBN: Polycrystalline cubic boron nitride, particularly suitable for machining hardened steels, as well as cast iron and many other hard and abrasive materials with very efficient machining parameters. After diamond, CBN is the second hardest material in the world. Laser-machined chip breakers CS stands for custom solution. The CS cutting materials from KOMET facilitate easy and application-specific process optimisation thanks to a wide range of slightly modified standard cutting materials. This guarantees a significant and welcome productivity boost when using the most extreme cutting forces and temperatures which are typical of CBN applications. 3

114 KOMET ISO Diamond indexable inserts With super-hard PCD / CVD-D diamond cutting tool materials. Superior performance at the cutting edge thanks to the use of state-of-the-art laser technology. Laser technology and the benefit for YOU The extra feature in the cutting tool material PCD mixed grain with bimodal microstructure By using large and small grains, the microstructure guarantees an increase in packing density and, consequently, a uniform diamond cutting edge with no gaps. As a result, the efficient machining of abrasive materials is guaranteed and the material can be used with interrupted cuts. CVD-D thickfilm diamond is pure polycrystalline diamond and, unlike PCD, is binder-free. That makes it the hardest and most wear-resistant cutting tool material for machining non-ferrous metals, composite materials, carbide, ceramic, plastic with fillers and MMC (metal matrix composite). This cutting tool material can only be machined with laser technology and its superior performance can be used to its full potential when maximum wear resistance is demanded. In addition to innovative laser technology, KOMET opts for high-vacuum soldering when fitting the diamond cutting edges. The high-strength solder used in this process wins favour in machining due to its higher temperature resistance, process reliability and service life. The extra feature at the cutting edge Despite the use of larger-sized diamond grains in the PCD mixed grain, the chipping of the cutting edge is significantly reduced and, as a result, a good surface quality is assured with simultaneously prolonged service life of the cutting edge. Due to the laser technology, the diamond grains are cut apart and not torn out of the microstructure, as is the case with conventional grinding operations. Even damage to the PCD microstructure caused by grinding pressure can be avoided in this way. In addition to the lower level of chipping, laser machining allows extremely good accuracy in terms of shape to be achieved in the cutting edge contour. Regardless of the size of the diamond grain, an extremely sharp cutting edge is created as a result of the diamond grains splitting apart. The benefit for you is a soft cutting action with low shearing forces and an excellent surface quality. The wiper geometries provide a further possibility of significantly improving the surface quality. The extra feature in chip control The laser technology enables the inclusion of 3D chip breakers and their arrangement in whatever formation may be desired. KOMET has optimised chip control and developed two outstanding chip breakers for finishing and roughing operations. As a result, excellent chip breaking properties are created in a wide application field of materials and cutting parameters. Ground PCD cutting edge Diamond grains that are torn out leave gaps in the microstructure and produce chipping. Microstructure close to cutting edges is also damaged by grinding pressure. Laser-machined PCD cutting edge The mixture of grain used and laser machining guarantee a uniform and undamaged cutting edge, with no gaps. Benefits for YOU in terms of service life, surface quality and accuracy of shape. 4

115 KOMET Portfolio overview ISO PCD/CVD-D Indexable inserts CCGT CCGW C C C C C C C C C h h hhh hhh h h hhh hhh iper iper L.H. R.H. L.H. R.H. C C85..9 C C iper L.H. R.H. CPGT CPGW C C C C C C h hhh h h hhh hhh L.H. R.H. L.H. R.H. DCGT C C C L.H. R.H. DCGW C C C C C h h hhh hhh iper iper C C86..9 iper RCGT RCGW RDHX C C C C h h hhh hhh standard strengthened standard strengthened C standard C strengthened C C C h hhh TCGT TCGW C C C C84..8 C C C C h hhh h hhh h hhh C C C VBGT VBGW VCGT VCGW C C C h hhh PCD C C C C h hhh C PKD550: Polycrystalline diamond cutting tool material for machining aluminium materials, abrasive materials, plastics and composite materials with high cutting speeds. CVD-D 99,9% DSD5605: CVD-D thick layer diamond is the latest generation of diamond cutting materials. The most wear-resistant cutting material for non-ferrous metals and non-metallic materials. Superior performance over PCD, particularly in applications requiring the greatest abrasion resistance. Laser-machined cutting edges, chip breakers, chamfers and rounding h hhh 3-D chip breaker for roughing 3-D chip breaker for finishing 5

116 KOMET JEL Fast. Faster. Threading tools HPC. Optimised for high feed rate speeds due to a higher number of teeth. KOMET JEL MGF HPC Thread milling tool with rear chamfer for machining steel to N/mm² tensile strength, stainless steel, cast materials and titanium alloys. Benefits for you: K Significantly shorter machining times compared to conventional thread milling Approximately the same machining times as tapping The same tool can be used for all threads with the same pitch internal thread Same tool can be used for different materials Full thread almost to the bottom of the hole KOMET JEL TOMILL GWF HPC PKD For cutting lightweight structural materials such as aluminium, magnesium and fibre-reinforced plastics. For producing large thread diameters 6 mm in line with the 2/3 concept. Special variants: Delivered within 2-3 weeks of order confirmation Additional thread profiles: Buttress, Whitworth, pipe thread, UN With deburring cutting edge With countersink step on front face or shank For tool diameter range between 2 and 32 mm, individual dimensioning of l, l2, l3 Click here for inquiry No. of teeth: MGF HPC vs. standard thread milling tool M4 M5 M6 M8 M0 M2 M4 M6 M20 Standard MGF HPC Convince yourself. The KOMET JEL MGF HPC in action. 6

117 KOMET JEL TOMILL GWF HPC For machining steel to N/mm² tensile strength, stainless steel, cast materials and titanium alloys. For producing large thread diameters 24 mm in line with the 2/3 concept. BENEFITS for you: K Standard range kept in stock K Significantly faster than conventional thread milling cutters due to the additional cutting edges K One and the same tool for different tolerances K One and the same tool for different diameters > nominal X with same pitch K One and the same tool for blind and through holes K Exact and repeatable thread depth K No chip root remaining in the thread K High speed cutting (HSC) possible K Other thread profiles and tool diameters available on request CNC programs for various control systems can be configured online at or can be obtained on request by telephoning: Also available as "TPT Mobile" app, with identical features for mobile end devices like iphone and ipad, in the webshop App Store as well as Google Play for Android smartphones. iphone and ipad are registered trademarks of Apple Inc. App Store is a trademark of Apple Inc. Google Play and Android are registered trademarks of Google Inc. 7

118 KOMET JEL TOMILL GWF HPC Thread milling tool M-GWF HPC MF-GWF HPC for workpiece material P M K S M MF s.c. AlCrN DIN 6535 HE DIN 6535 HA for machining steel to N/mm² tensile strength, stainless steel, cast materials and titanium alloys Extremely stable clamping of the tool is required! l l2 l3 d d2 t * without neck recess M-GWF HPC MF-GWF HPC DIN 6535 HE DIN 6535 HA AlCrN AlCrN Nut d l2 t d l l2 l3 d2 Z Order No. Order No. t = pitch in mm min ~ 6x25xM,0* , x25xM,5* , , x25xM2,0* , x32xM,0* , x32xM,5* , x32xM2,0* ,

119 KOMET JEL TOMILL GWF HPC Recommended cutting data Guideline values for thread milling Material group Strength Rm (N/mm²) Hardness HB GWF HPC v c (m/min) = Cutting speed f z (mm/tooth) = Milling feed Surface AlCrN M x 6 v c f z Material m/min mm/tooth. m400 m magnetic soft iron m700 m structural, case hardened steel H P m850 m m850 m >850 m m350 > > >350 m400 m400 m2 m600 carbon steel alloy steel alloy/heat treated steel alloy/heat treated steel hardened steel to 45 HRC hardened steel to 58 HRC m850 m stainless steel, sulphuretted M K m850 m austentic m000 m300 ferritic, ferritic & austentic, martensitic m500 m grey cast iron >500 m000 m300 > grey cast iron, heat treated vermicular cast iron m700 m spheroidal graphite cast iron >700 m000 m300 > spheroidal graphite cast iron, heat treated m700 m malleable iron >700 <000 m300 > malleable iron heat treated m700 m pure titanium , , ,05- S m900 m270 >900 m m300 >270 m500 m titanium alloys titanium alloys pure nickel , , m900 <270 nickel alloys, heat resistant >900 m m350 >270 nickel alloys, high heat resistance m350 m00 non-alloy copper m700 m short chip, brass, bronze, red brass m700 m long chip brass 6.4 m500 m470 Cu-Al-Fe alloy (Ampco) N m350 m600 m600 m600 m00 Al, Mg non-alloy m80 Al wrought alloy, breaking strain (A 5) <4 % m80 Al wrought alloy, breaking strain (A 5) 4 % m80 Al cast alloy, Si <0 % 7.5 m600 m80 Al cast alloy, Si 0 % 8. thermoplastics 8.2 thermosetting plastics 8.3 fibre reinforced plastics Cutting values shown are relating to the basic recommendations for cutting materials given. 9

120 KOMET Kometric Semi-finished heads with ABS HSK PSC connection KOMET Kometric is a proven, economical system comprising effective indexable inserts and fine turning inserts. The semi-finished heads allow you to produce a custom tool quickly and easily.

121 KOMET Kometric Semi-finished heads ABS Semi-finished heads ABS L 4 W Article Order No. ABS X d X d L W ABS x d x d x d soft zone for further machining ABS connection area hardened and ground ABS 25-HK B ,30 ABS 32-HK B ,57 ABS 40-HK B ,0 ABS 50-HK B ,02 ABS 63-HK B ,08 ABS 80-HK B ,76 ABS 00-HK B ,48 HSK-A Semi-finished heads L L HSK-A DIN T W Article Order No. HSK Xd Xd Xd2 L L W HSK x d x d2 x d HSK-A63-63x A ,87 HSK-A00-00x A ,38 soft zone for further machining HSK connection area hardened and ground PSC Semi-finished heads PSC ISO x C L W x d soft zone for further machining PSC connection area hardened and ground Article Order No. PSC X C X d L W C4-D50 A ,4 C4-D63 A ,6 C4-D80 A ,7 C5-D63 A ,8 C5-D80 A ,9 C5-D00 A ,2 C6-D80 A ,2 C6-D00 A ,4 C6-D A ,0 C8-D00 A ,5 C8-D40 A ,4 As all heavy-duty tools are completely hardened, semi-finished heads should only be used where there is no alternative. These semi-finished heads are hardened and ground on the connecting faces only and are soft at the front, i. e. not heat-treated. Further machining of semifinished heads can only be carried out in the area marked W. Note: Subsequent hardening of semi-finished heads can cause distortion and deviations in the dimensions; under these circumstances function and quality cannot be guaranteed. 2

122 KOMET ABS Balanced adapter with ABS connection 22

123 KOMET ABS Balanced adapter with ABS connection ABS rotating tool ABS L ABS x d ABS x d ABS W Article Order No. ABS ABS X d X d L ABS32-W35 A ABS40-W40 A ,35 ABS50-W50 A ,7 ABS63-W60 A ,38 ABS80-W70 A ,57 Supply includes: Adaptor without balancing screws. To finely balance tool adaptors with M6 balancing threads, we recommend the balancing screw set from HAIMER. Balancing screw set: - Assortment with different screw sizes with different weights - Screws are turned and tightened to the thread root - No screw locking device or adhesive required Patent applied for inside and outside Germany 23

124 KOMET KomTronic Facing head with direct encoder Mechatronic tools such as precision adjustment heads, facing slides and the KomTronic U-axis systems, available in several variants, are one of the KOMET GROUP s specialities. A direct encoder has been available as an optional extra for U-axes and the purely mechanical KomDrive facing heads for two years. In order to enable encoding to take place directly on the slider, the encoder also takes disturbance variables of mechanical elements into account, such as the drive element tolerances, the temperature range and wear. The control system can respond to the measurement data immediately, providing accuracy to ± 3 µm and thereby enabling outstanding machining quality to be achieved. Further information can be found in the following catalogues: KOMET KomTronic Feedout tools for machining centres KOMET KomTronic Drawbar tools for special purpose machines KOMET KomDrive Drawbar tools for special purpose machines KomTronic Aussteuerwerkzeuge für Bearbeitungszentren KomTronic Aussteuerwerkzeuge für Sondermaschinen KomDrive Aussteuerwerkzeuge für Sondermaschinen U-Achssysteme für ökonomische Drehkonturen auf dem Bearbeitungszentrum bei stehendem Werkstück Plandrehköpfe mit integriertem Messsystem und spindelintegrierbare KomTronic U-Achssysteme KOMET KomTronic u-axis slide adjustment accurate to a thousandth of a millimetre The KOMET KomTronic u-axis system adjusts the slide position accurate to a thousandth of a millimetre based on the numerical input of the target value. Unique positioning accuracy for even more precise machining. 24

125 KOMET KomTronic Technical data Stroke: ± 25 mm Max. feed: 350 mm/min (optional 700 mm/min) Spindle adapter: HSK00-A, SK50, CAT 50, BT50 Other spindle adapters on request Tool interface: Smooth slide with threads at 20 mm intervals for securing various snap-on tools External diameter: 60 mm, on the slide: 98 mm +50 mm stroke Length: 20 mm shorter than previous UAS-60 u-axis tools Weight: kg lighter than previous UAS-60 u-axis tools max. spindle speed: rpm (depending on slide position) Internal coolant: 40 bar Measuring system: Direct position measuring system on the slide, resolution of 0. µm Maintenance: The UAS-60 u-axes have an oil filler opening in the facing slide Oil level check interval: Every 3 months Oil change interval: Depending on use, every -2 years Lubricant: MOBILGEAR 600XP220 or a comparable oil Machining examples Grooving Turning valve seats Bearing seat Bore with coolant passages Tie rod Undercutting differential housing Internal and external contour turning 25

126 KOMET KomTronic The functionality of the tool combinations depends on the L/D ratio, weight and cutting parameter. ABS Boring bars KomPass BOHREN x 8 28 mm ABS 32 ABS 40 KomPass BOHREn x,9 30 mm ABS 32 x mm ABS 32 Complete program see catalogue KomPass DRILLING UniTurn Copying tool Boring tool Adaptor x 3 8 mm x 4 x 8 x 4 x 8 x6 x 3 8 mm x 4 x 8 x 2,7 7,5 mm x 8 x 4 x 8 ABS32 Boring bars Adaptor x 5,6 mm x 6,9 mm x 3,0 9,0 mm x 5,6 2 mm x 8 x 9 mm x mm x 6 x 8 x 8 x 0 Key ABS ABS N connection Cylindrical connection Toothing HSK connection UniTurn connection Front tool x 3 7 mm x 2 x 6 25 mm x 6 x 6 x 8 ABS 32 x 8 24 mm x 6 x 6 x 8 x 6 x 7 26 mm x 6 x 0 x 2 x 6 Serrated body + Insert holder x mm x 6 Insert holder x mm Bridge + Insert holder x mm Mounting bridge for external machining x 5 70 mm x 6 26

127 KOMET KomTronic Attachment tool range for U-Axis system ABS 32 KomTronic HPS-5-EM-ABS32 HSK Boring bars HSK 63 SK 40 x 8 4 mm HSK-C 32 UniTurn Adaptor x 4 x 8 HSK-C32 HSK-C 32 HSK 63 SK 40 CAT 40 BT 40 KomTronic HPS-5-UM-HSK32 Honing tools KomTronic HAS-5 HAS-60 HSK 63 HSK 00 Front tools x 4 x 8 ABS 32 ABS 40 ABS 50 x 0 x 2 x 6 x 20 x 25 x 32 HSK 63 SK 40 CAT 40 BT 40 KomTronic UAS-5-E-G-Z-22-2 UAS-5-EM-G-Z-22-2 UAS-5-E90-G-22-2 UAS-5-EM90-G-Z-22-2 ABS 32 x 6 KomTronic UAS-60-EM-G-50-3 HSK 00 SK 50 CAT 50 BT 50 ABS-N 32 ABS-N 40 ABS-N 50 ABS 32 ABS 40 ABS 50 KomTronic UAS-60-E-Z-22- x 4 x 8 x 0 x 2 x 6 x 20 x 25 x 32 HSK 00 SK 50 CAT 50 BT 50 ABS 32 x 6 KomTronic UAS-60-E-Z-50- Semi-finished product for customer-specific tool configuration HSK 00 SK 50 CAT 50 BT 50 27

128 KOMET KomTronic UAS-5-E-G-22-2 UAS-5-EM-G-22-2 Guide holes 26 Rotating dia. 59 x37 x L2 Radial stroke L Cutting edge position UAS-5-E-G-22-2 UAS-5-EM-G-22-2 Position sensor direct on slide Order No. Article Order No. Article Connection L L2 E2 200 UAS-5-HSK63-E-G-22-2 E3 200 UAS-5-HSK63-EM-G-22-2 HSK ,4 E2 220 UAS-5-SK40-E-G-22-2 E3 220 UAS-5-SK40-EM-G-22-2 SK ,5 E2 240 UAS-5-CAT40-E-G-22-2 E3 240 UAS-5-CAT40-EM-G-22-2 CAT ,8 E2 260 UAS-5-BT40-E-G-22-2 E3 260 UAS-5-BT40-EM-G-22-2 BT ,7 Technical data Stroke: 22 (±) mm Max. feed: 300 mm/min Spindle speed: rpm, depending on slide position (see stroke/spindle speed diagram) With internal coolant: 40 bar Versions with other strokes on request Protection class: IP67 Operating modes: full NC axis for interpolation Spindle speed [rpm] Max. stroke/spindle speed diagram up to kg front tool incl. adaptor Adaption into machine tool control and spindle: page 32. Front tools: page / stroke [mm] Patents have been registered both domestically and internationally

129 KOMET KomTronic UAS-5-E90-G-22-2 UAS-5-EM90-G-22-2 on request 26 Guide holes Notch rotated 90 Rotating dia. 59 x37 x L L2 Cutting edge position Radial stroke UAS-5-E90-G-22-2 UAS-5-EM90-G-22-2 Position sensor direct on slide Order No. Article Order No. Article Connection L L2 E2 20 UAS-5-HSK63-E90-G-22-2 E3 20 UAS-5-HSK63-EM90-G-22-2 HSK ,4 E2 22 UAS-5-SK40-E90-G-22-2 E3 22 UAS-5-SK40-EM90-G-22-2 SK ,5 E2 24 UAS-5-CAT40-E90-G-22-2 E3 24 UAS-5-CAT40-EM90-G-22-2 CAT ,8 E2 26 UAS-5-BT40-E90-G-22-2 E3 26 UAS-5-BT40-EM90-G-22-2 BT ,7 Technical data Stroke: 22 (±) mm Max. feed: 300 mm/min Spindle speed: rpm, depending on slide position (see stroke/spindle speed diagram) With internal coolant: 40 bar Versions with other strokes on request Protection class: IP67 Operating modes: full NC axis for interpolation Spindle speed [rpm] Max. stroke/spindle speed diagram up to kg front tool incl. adaptor Adaption into machine tool control and spindle: page 32. Front tools: page / stroke [mm] 29

130 KOMET KomTronic UAS-60-EM-G-50-3 Guide holes 26 Radial stroke Rotating dia. 248 x98 x L L2 Cutting edge position Technical data Stroke: 50 (±25) mm Max. feed: 350 mm/min Spindle speed: rpm, depending on slide position (see stroke/spindle speed diagram) With internal coolant: 40 bar Versions with other strokes on request UAS-60-EM-G-50-3 Position sensor direct on slide Order No. Article L L2 E UAS-60-HSK00-EM-G-50-3 HSK ,4 E UAS-60-SK50-EM-G-50-3 SK ,8 E UAS-60-CAT50-EM-G-50-3 CAT ,8 E UAS-60-BT50-EM-G-50-3 BT ,9 Connection Protection class: IP67 Operating modes: full NC axis for interpolation Max. stroke/spindle speed diagram up to,8 kg front tool incl. adaptor Adaption into machine tool control and spindle: page 33. Front tools: page 3. Spindle speed [rpm] / stroke [mm] 30 Patents have been registered both domestically and internationally

131 KOMET KomTronic The front tool can be mounted directly onto the slide. The following adaptors are available when using standard tools (others available on request). ABS Adaptor Front tools ABS x d Order No. ABS X d L L L L P ,5 0,28 P ,5 0,37 P ,64 UniTurn Adaptor x d x d Order No. X d X d L L L L P ,5 0,26 P ,5 0,29 Cylindrical adaptor x d x d L L Order No. X d X d L L P , ,5 0,22 P , ,5 0,23 P ,8 46,5 37 0,27 P ,8 46,5 37 0,38 P , ,5 0,53 P ,8 58,5 49 0,67 Universal adaptor x d x d Order No. X d X d L L P ABS ,56 L L Bridge adaptor x d Order No. X d L L P ,49 0,36 L L Patents have been registered both domestically and internationally 3

132 KOMET KomTronic UAS-5 HPS-5 HAS-5 Adaption into machine tool control and spindle Machine / spindle HPS-5 UAS-5 Stator with stator line x 8,4 mm max. length 5 m Modulator HAS-5 Bus line x 8,2 mm 48 V connection line x, mm Power pack 48V 5/230 V 240 W Electrical cabinet PLC: 3 I 4 O PLC interface NCA NC Adaptation from the machine NC: analogue axis module Line: ±0 V speed command Line: encoder value 24V 0,5A from the machine Machine manufacturer KOMET PLC connection 3 inputs and 4 outputs are required on the PLC. 3 M-commands are required for selecting u-axis functions. 2 Nominal value requirement ±0 V nominal speed value from analogue axis module of NC control to the KOMET NCA. 3 Incremental actual position value The current position is transmitted from the KOMET NCA to the analogue axis module for the NC control. The following signal forms are available: TTL level (5 V) in acc. with RS 422, interpolated, square signal form Vpp ( V peak to peak), sine signal form The KomTronic u-axis system does not need a power unit on the NC control. 32 Patents have been registered both domestically and internationally

133 KOMET KomTronic UAS-60 HAS-60 Adaption into machine tool control and spindle Machine / spindle UAS-60 Modulator Stator with wear protection and stator line x 8,4 mm fixed length 2 m HAS-60 Bus line x 6,5 mm 24 V connection line x, mm Power pack 24V 5/230 V 240 W Electrical cabinet PLC: I 3 O PLC interface 24V 0,5A NCA NC Adaptation from the machine NC: analogue axis module Line: ±0 V speed command Line: encoder value Machine manufacturer KOMET PLC connection inputs and 3 outputs are required on the PLC. 3 M-commands are required for selecting u-axis functions. 2 Nominal value requirement ±0 V nominal speed value from analogue axis module of NC control to the KOMET NCA. 3 Incremental actual position value The current position is transmitted from the KOMET NCA to the analogue axis module for the NC control. The following signal forms are available: TTL level (5 V) in acc. with RS 422, interpolated, square signal form Vpp ( V peak to peak), sine signal form The KomTronic u-axis system does not need a power unit on the NC control. 33

134 KOMET extension tools special solutions Machining examples Hydraulic block/rotary-driven slide boring bar The modular slide boring bar is rotary-driven by the machine spindle, supported by the counter bearing. The boring bar is used in hydraulic block manufacturing and machines the transition from the main bore to the cross bore. The slide stroke is 8 mm with an external diameter of 50 mm. The indexable insert holders can be replaced after each machining task (semi, finish). The modular structure means that the boring bar can be flexibly extended using an adapter. The boring bar has a length of 458 mm without an adapter (HSK00 collar up to cutting edge) and 790 mm with an adapter. Functional sequence: - Insertion when stationary and counter-bearing positioned - Retraction to the middle of the cross bore - Spindle set to machining speed - Transition removed (forwards and back) Slide - Boring bar moved to middle of cross bore - Spindle stopped - When stationary, removed from bore - The counter bearing is pulled out of the bearing hole Adapter attachment point Cutting data n = 260 U/min vc = 6-30 m/min f = mm/rev fz = mm/rev vf = 52 mm/min Counter bearing Cylinder bore in engine blocks/coolant-precision drilling system The tool is loaded with 40 bar (ICS), the cutting edges extend. The pressure is increased on the bottom of the hole, the cutting edges retract. The tool can be moved out of the fitted position in rapid mode G0 with no contour distortion. The cutting edge adjustment is performed via the machine control system/ spindle. BENEFITS for you: Central cutting edge adjustment Lifting of the cutting edge above ICS 40 bar Material (AlSi7MgCu0,5) Cutting data vc = 500 m/min vf = 45 mm/min n = 887 U/min f = 0,75 mm/rev ap = 0,35 mm in radius Surface Rz 25,8 34

135 Research project KOMET KomTronic HSK-I Standardisation of the communications peripherals With the machine control system and the CPS Component-compatible machine configuration Configuration in production via CPS (cyber-physical system) HSK-I tool/machine interface KomTronic u-axis for machining brake callipers Energy and data transfer via spindle unit 600 W rotary transmitter KomTronic u-axis with overspeed tool KomTronic u-axis with snap-on tool Modulator box Data/energy Machine control system: Data, USB, energy BENEFITS for you: Standardised HSK-I 63 interface CPS fitted with sensor and actuator for process monitoring Contact-free data and energy transfer at the spindle end Up to 600 W power transferable Can be switched between +5 V and +48 V Data transfer speed of 0 Mbit/s Transfer reliability through differential RS422 transfer Full duplex operation possible 35

136 KOMET KomTronic SMS SMS Slide Measurement System Produce turning contours economically when working with a stationary workpiece Facing heads with direct encoder on the slide KomTronic systems for spindle integration with own drive Based on decades of experience producing facing heads for special purpose machines, KOMET is expanding its product range to include KomTronic systems for spindle integration for different installation and usage requirements for facing heads. Direct KomTronic encoding in drawbar-actuated facing heads For the first time, the slide movement in the facing head can be measured directly and therefore controlled directly. The slide in the facing head is moved with draw and push bar via a drive on the machine side. The measuring signals are transmitted through contact-free power and data transfer at the spindle end. Signal lines must be fed through the spindle body to connect the sensors in the facing head. Conventional facing heads with direct encoder (SMS) KomDrive facing heads fitted with measuring system are conventionally operated with a drawbar. A high-resolution measuring system attached directly on the slide increases the level of positioning accuracy. Mechanical tolerances of the drive elements and the temperature range can be compensate. This results in machining accuracy that cannot be achieved with facing heads without measuring system. Benefits for you: Direct measuring system on slide increases positioning accuracy and thus machining quality Suppression of backlash, even in the case of wearrelated change Reduced influence of wear on machining quality Possible to compensate for heat cycle of draw bar drive Process capability is improved Adaption into machine tool control and spindle see page 39. Prior to integration in the machine tool, the following points must be clarified with the machine tool manufacturer: Housing of electronic components Integrating the electronics carrier and fitting the stator Feeding of cables through the spindle from the facing head to the electronics carrier Lubrication type and connection Setting of NC axis parameters and connection of position feedback system to the NC The facing heads can be customised for special machining tasks. The details concerning technical data for draw bar tools that can be integrated into a spindle differ depending on the combination selected. This is therefore not covered at this point. Planning for draw bar tools that can be integrated into a spindle is carried out in close coordination between machine manufacturer, spindle manufacturer and KOMET. Drawbar activity Rotating electronics carrier Facing head Flange Spindle Contact-free power supply and data transfer Signal line Positioning encoder 36 Patents have been registered both domestically and internationally

137 KOMET KomTronic SMS Slide Measurement System KOMET KomTronic direct encoder now also available in PKU facing heads Maximum precision in dimensional and form tolerances is possible thanks to the combination of direct encoder and imbalance compensation. The direct encoder can also be integrated into twin slide facing heads. Roughing and finishing are taken care of by fitting specially designed cutting bodies. PKU with imbalance compensation n = 3500 min - Example: PKU WMS Direct linear scale positioning 00 repetitions per mm Measuring range ± 0 mm min max max-min (spread) average value (median) deviation (mm) slide position (mm) 37

138 R8 KOMET KomTronic SMS Machining examples Workpiece: Double sphere Machining: Sphere turning with direct encoder Material Aluminium Stroke ± mm Spindle speed n = 3500 min - Feed f = mm/rev No. of teeth z = R5 R5 R0, , Grooving Turning valve seats Bearing seat Bore with coolant passages Tie rod Undercutting differential housing Internal and external contour turning 38

139 SMS KOMET KomTronic SMS Adaption into machine tool control and spindle KomTronic system for spindle integration Machine / spindle Stator with stator line x 8,4 mm max. length 5 m Modulator Bus line x 8,2 mm 48 V connection line x, mm Power pack 48V 5/230V or 400V 240 W Electrical cabinet PLC: 3 I 4 O PLC interface NCA NC Adaptation from the machine NC: analogue axis module 2 Line: encoder value 24V 0,5A from the machine Machine manufacturer KOMET PLC connection 3 inputs and 4 outputs are required on the PLC. 3 M-commands are required for selecting u-axis functions. 2 Incremental actual position value The current position is transmitted from the KOMET NCA to the analogue axis module for the NC control. The following signal forms are available: TTL level (5 V) in acc. with RS 422, interpolated, square signal form Vpp ( V peak to peak), sine signal form The KomTronic u-axis system does not need a power unit on the NC control. 39

140 KOMET BRINKHAUS ToolScope The modular assistance system for manufacturing 40

141 KOMET BRINKHAUS ToolScope Innovation through interaction A comprehensive Industry 4.0 solution for machining The KOMET GROUP marks a milestone for the machining industry in relation to the Industry 4.0 concept: With the introduction of firmware version 0, the ToolScope monitoring system developed by KOMET BRINKHAUS has become a comprehensive KOMET assistance system for production machining. In order to offer the customer independent added value, KOMET BRINKHAUS has developed a number of applications, known as apps, that can be simply licensed and activated. These allow users to easily access and utilise the recorded machine, operating and process data. The new developments focused on ease of operation and modularity. The KOMET BRINKHAUS ToolScope system is based on the latest technology in the field of process and machine monitoring. Using a special, patented method for statistical process control, it is possible to not only monitor tool breakage but also observe significantly lower manufacturing deviations. As a result, the system provides a method for quality control never seen before, in addition to the usual methods of process control. It also detects events such as tool changes and machine stoppages. To complement these features, KOMET offers various services relating to tools and the ToolScope assistance system. This is not the only reason why we are the partner by your side who you can count on. App TS-PM Tool / Process Monitoring App TS-CM Condition Monitoring App TS-QRep Quality Monitoring / Documentation App TS-Wear Tool Wear Monitoring App TS-VIB Chatter Control / Monitoring App TS-MDA Automatic Shift Log App TS-TCLog Automatic Tool Change Log App TS-AFC Adaptive Feed Control App TS-Cloud Cloud Function App CD-xDim Collision Detection 4

142 IDEEN-FABRIK + Inhalt IDEEN-FABRIK Die Fabrik der Ideen 254 Informationen 255 Leistungsberechnung 255 Anwendungstechnische Hinweise 255 Internationale Werkstoffklassifizierung 255 Lieferungs- und Zahlungsbedingungen 255 Fax-Bestellformular 255 Nummerischer Index 255 KOMET GROUP weltweit 255 KOMET 256 Leistungsberechnung 256 Vollbohren 257 KOMET 257 Leistungsberechnung 257 KOMET 258 Leistungsberechnung 258 Antriebsleistung kw 258 Vorschubkraft F Drehmoment M f 258 d 259 KOMET 259 Leistungsberechnung 259 KOMET 260 Anwendungs- und sicherheitstechnische Hinweise 260 Anwendungs- und sicherheitstechnische Hinweise 26 KOMET 26 Internationale Werkstoffklassifizierung (nach VDI 3323 Standard) 262 Internationale Werkstoffklassifizierung (nach VDI 3323 Standard) 263 Allgemeine Lieferungs- und Zahlungsbedingungen KOMET GROUP GmbH 264 Fax an KOMET SERVICE Partner Kontakt Seite Bestellung KomPass TOOL life 265 Nummerischer Index 266 Nummerischer Index 267 Nummerischer Index 268 Nummerischer Index 269 Nummerischer Index 270 Nummerischer Index 27 Nummerischer Index 272 Nummerischer Index 273 Nummerischer Index 274 Nummerischer Index 275 Notizen 276 KOMET GROUP Vertretungen weltweit 278 Europa 278 International 279 The ideas factory The IDEEN-FABRIK reflects the evolution of the KOMET GROUP from a tool manufacturer into a creative expert for solutions covering all aspects of boring, reaming, thread milling and mechatronic tools. The central objective is to offer our customers and employees scope for creative working and learning. On a total area of 2,500 m², we have created a modern, multi-storey factory environment. The IDEEN-FABRIK was deliberately not constructed as a separate, detached training building, but integrated directly above a manufacturing business. While the metal swarf flies down below, ideas are exchanged above. By this, we aim to demonstrate that the work here is always associated with new ideas and creative ambition. With the IDEEN-FABRIK and the comprehensive seminar programme for customers and employee qualification, we aim to offer you a measurable and permanent competitive advantage in your markets. Ask for our no-obligation specialist seminar brochure. 42

143 Informations Page KOMET SERVICE A network of local partners that provide professional tool refurbishment, trade tools and manufacture customized solid carbide special tools KOMET Company concept 48 KOMET praxisforum 49 KOMET APP 5 Screwdriver 52 Numerical index 54 Usage and safety notes 58 The KOMET GROUP is the worldwide technology leader for innovative tool concepts and complete solutions for drilling machining. Our customers know us as a manufacturer of premium tools, and know the ideas behind our solutions. The further creativity is still unused, and remains to be discovered. We have set ourselves the objective of exploiting the added value thus created for the benefit of our customers. We call this TOOLS+IDEAS. A new and different way of being able to offer our customers long-term, sustainable advantages through a plus in support and services. Our IDEEN-FABRIK in Besigheim is the first step in this direction. 43

144 The service brand name of the KOMET GROUP Fast, flexible and always close to you. A network of local partners that provide professional tool refurbishment, trade tools and manufacture customized solid carbide special tools: Everything from a single source. 44

145 Tool reconditioning that matches the original quality Our conditioning experts analyse your tools both from a technical point of view and in terms of cost-effectiveness, and custom recondition them based on this assessment. Tool reworking Our partners will happily adapt your tools for you, quickly and flexibly. Toollife range Fully customised coating It goes without saying that KOMET GROUP tools are always given the same coating as they had originally. We meet your specific needs and complete the coating within a few days even with other common coatings available on the market. Buy KomPass TOOL life tools directly from your KOMET SERVICE partner. Strong and supportive network Extensive network of KOMET SERVICE partners wherever you are. Special tools Thanks to expert technical project engineering and design planning by your KOMET SERVICE partner, you will be provided with a special tool tailor-made from solid carbide to your exact requirements in next to no time. Collection and delivery service Your KOMET SERVICE partner will get your tools back to you in just a few days. 45

146 KOMET SERVICE Partner Europe Görans Slipservice AB Ångpannegatan 3 SE Göteborg Tel Fax gorans@kometservice.com 7 Zero systems, s.r.o. Pod Tratí 493/6 CZ-32 Plzeň Tel Fax zero@kometservice.com 2 WEMA GmbH Raiffeisenstraße 9 D Pfaffenhofen Tel Fax wema@kometservice.com Werkzeugservice Wulf e.k. Inhaber: Karsten Wulf Industriestr. 40 D Wedemark Tel Fax wulf@kometservice.com Herbert Schaube Werkzeugschleiferei Alt-Blankenburg 25 D-329 Berlin Tel Fax schaube@kometservice.com D. Hermes GmbH & Co. KG Otto-Hahn-Str. 8 D Wickede Tel Fax hermes@kometservice.com Kanne Werkzeugtechnik GmbH Borsigstr. 29 D-3754 Northeim Tel Fax kanne@kometservice.com Andre Woitschach GmbH Max-Berk-Straße 2 D Nussloch Tel Fax woitschach@kometservice.com Werkzeugschleiferei Liebrich Obere Brandstr. 0 D Stuttgart Tel Fax liebrich@kometservice.com Werkzeugschleiferei Schlenker GmbH Mögglinger Str. 64 D Böbingen Tel Fax schlenker@kometservice.com NB Werkzeugtechnik Im Anwandel 2 D Albstadt Tel Fax nb@kometservice.com Gradauer G.M.B.H. Ternberger Straße a A-4596 Steinbach/Steyr Tel Fax gradauer@kometservice.com TBS Werkzeugschärferei AG Schändrichstrasse 6 CH-9230 Flawil Tel Fax tbs@kometservice.com AFLY, Affûtage Lyonnais S.A.S. rue Léon Blum F-6900 Villeurbanne Tel Fax afly@kometservice.com 6 CNC Werkzeugschleiferei und Werkzeughandel J. Steikert OT Göllingen Am Atzelsberg D Kyffhäuserland Tel Fax steikert@kometservice.com Fast, flexible and always close to you 46

147 KOMET SERVICE Partner North America Castelar Tool & Grinding Inc Slough St. L4T G2, Mississauga, Ontario, Canada Tel Fax castelar@kometservice.com 5 Countyline Tool, Inc N. Main Street East Peoria, IL 66, USA Tel Fax countyline@kometservice.com 8 Razor Tool, Inc. 4 Elm Street Stoneham, MA 0280, USA Tel razortool@kometservice.com 2 3 NTM, Inc. 40 NE Liberty Street Minneapolis, MN 55432, USA Tel Fax Toll Free ntm@kometservice.com Integrity Saw & Tool 507 West Rolling Meadows Drive Fond du Lac, WI 54937, USA Tel Fax integrity@kometservice.com 6 7 Tri-State Tool Grinding 53-A Robert Ave Cincinnati, OH 45248, USA Tel Fax tristate@kometservice.com Brecker's ABC Tool Company 599 East 2 Mile Road Roseville, MI 48066, USA Tel Fax breckers@kometservice.com 9 0 Cutting Tool Engineers, Inc. 208 Commerce Parkway Pelham, AL 3524, USA Tel Fax CTE@kometservice.com Grinding Technology, LLC 220 Barren Springs Drive Houston, TX 77090, USA Tel Fax GT@kometservice.com 4 Ekstrom Carlson th Avenue Rockford, IL 609, USA Tel Fax ekstrom@kometservice.com 47

148 A PLUS for our customers and the environment Certified Management System The company targets The KOMET GROUP pursues a consistent policy of investments and achieves long-term and profitable growth via continuous improvement of products and processes as well as via consistent qualification of employees. This increases the value of the company. The KOMET GROUP consistently increases its innovation quota via research and development, offering the market new products every year. The KOMET GROUP is a premium quality manufacturer and motivates employee qualification and customers in their IDEAS FACTORY. The training quota of vocational beginners is exemplary for the entire field of business. The products and services KOMET GROUP products and services offer the customer incomparable added value. The KOMET GROUP develops, manufactures and sells the comprehensive, modular portfolio on bore machining as full-range suppliers. The KOMET GROUP offers the innovative technologies, thereby taking the high economic viability, best quality and most attractive designs into account. The KOMET GROUP sees itself not purely as a tool manufacturer, but rather as suppliers of innovative solutions and ideas for the benefit of the customer:. The customer The KOMET GROUP places value on long-term, binding customer relations, seeing itself as a partner of the customer in a balance of benefit supplies and benefit harvests. The KOMET GROUP records customers' demands and then produces the most effective ideas and tool solutions for their machining tasks. The KOMET GROUP offers the customer information and collaboration via their worldwide presence in local Service Centres. The IDEAS FACTORY supports vocation-related training and further qualifications for customers. The environment / surroundings The KOMET GROUP feels itself obliged to avoid any wastage, and therefore commits itself to responsible usage of raw materials and careful utilisation of remaining materials. The KOMET GROUP management is well aware of its responsibilities towards society, and creates the foundations for modern working environments and working conditions. The specifications on ergonomics and work safety are taken into account. Beholden to the founder, Robert Breuning, the KOMET GROUP supports the site at Besigheim, maintaining direct contact to schools and social facilities in the region. With these claims in mind, the KOMET GROUP has introduced a modern, integrated management system, known as KMS (KOMET Management System), which is certified in accordance with ISO 900:8, ISO 400:9 and the German Akkreditierungs-und Zulassungsverordnung Arbeitsförderung AZAV. Certification carbon neutral natureoffice.com DE print production 48

149 The KOMET GROUP's praxisforum+ provides well-founded information and practical expertise on subjects from a range of different disciplines. The praxisforum+ provides thought-provoking ideas and scores points with a clear and professional profile. The series of events organised by the KOMET GROUP provides a platform for topics and questions arising from a range of different disciplines. Renowned speakers provide an insight into the various aspects of a selected range of topics. Emphasis is placed on communicating practice-based expertise. praxisforum+ on tour Right by our customers' side The concept is simple: We go wherever our customers are. Because our customers come from all over Germany, we want to be able to meet them on their home turf to assist them with any specific issues they may have, in order to reduce the burden on them whilst also maximising the benefits we can bring them. We want to do this because we are more than just a supplier: We consider ourselves to be a partner in increasing productivity. Einladung Zerspant wie geplant?! Lösungsansätze zur Optimierung von Zerspanungsprozessen Where in Germany will the praxisforum+ be making an appearance? We are working closely with our customers and are also seeking out training centres such as universities and other institutions of higher education where we can share our expertise. We will also continue to hold events in the IDEEN-FABRIK+ here in Besigheim. More detailed information can be found at AUS DER PRAXIS FÜR DIE PRAXIS + 49

150 KOMET Smartphone-Apps Get KOMET on your Android or Apple device: The KOMET apps provide you with useful tools such as the cutting data calculator, or the TPT tool selector with program generator. For use at home or on the road KOMET GROUP App Innovative tool concepts and integrated solutions have always been among the core competencies of the KOMET GROUP. We see ourselves not as a mere tool manufacturer, but as a provider of innovative ideas. With the new app KOMET GROUP we offer our customers a more in support and services. App Features KOMET GROUP Product Overview Cutting data calculator for calculating average speed, speed, feed, processing time, input power and torque Dictionary of German / English with full text search International Material classification Videos

151 KOMET Smartphone-Apps KOMET MicroKom BluFlex 2 Finger on the pulse of time The clever alternative: MicroKom BluFlex APP for use as display unit in Google Play for Android smartphones or the App Store for smartphones running ios. 2 KOMET Cutting Data Calculator Useful tool for calculating various machining parameters. Cutting speed (vc), spindle speed (n), feed (vf), feed (f), machining time (th), drive power (P) and the torque (Md) can be calculated. Simply enter the values. The app calculates in the backgroud. An optimal machining process requires the correct cutting data. With the use of the KOMET GROUP app you have the full control of the machining process. The app starts in German, but can be switched to English language Vc = p d n TPT mobile: Tool Selection and CNC Generating Program TPT mobile is listing you all suitable standard thread milling cutters, respective drill-/thread milling cutters after you have inkeyed your threading application. For the chosen tools you will receive a CNC-program. 6 different controls are available. TPT online can be operated in 6 languages, as well as the the data output. Available languages: English, French, German, Italian, Portuguese, Spanish CNC programs for various control systems can be configured online at or can be obtained on request by telephoning: Also available as "TPT Mobile" app, with identical features for mobile end devices like iphone and ipad, in the webshop App Store as well as Google Play for Android smartphones. KOMET Stock After entering a Username and Password, the new Stock checker app allows the user to view the current stock levels of the KOMET GROUP. The list shown can be sorted into to three different categories, Part number, Tool Description and Stock quantities. With an additional full-text search also possible. STOCK iphone and ipad are registered trademarks of Apple Inc. App Store is a trademark of Apple Inc. Google Play and Android are registered trademarks of Google Inc. 5

152 KOMET Torque tools Screwdriver Key Reduce your costs: The correct torque protects you from warranty claims. Protect your health: With a patented SoftFinish handle design to protect your hands and muscles while you work. Recommended by German doctors and therapists from the AGR (German Campaign for Healthier Backs). Increase your efficiency: The correct torque protects you from material damage and needing to perform rework. Increase your process reliability: Preset torque for repetitive processes. To ensure the correct starting torque on screws, the torque key from the TORX and TORX PLUS system has. Complies with the following requirements: EN ISO 6789, BS EN 26789, ASME B07.4M (with certificate). Preset torque tools For controlled screwdriving work, for example in series production or in applications that are frequently repeated. Click signal which can be heard and felt clearly when the set torque value is reached. Each rotary screwdriver handle provides a ratio between guidance, speed and torque that is perfectly adapted to the screwdriving task at hand. Logged inspection of individual parts immediately after manufacture in the plant. TorqueFix torque tool with fixed preset torque accuracy: ± 6% release torque: + 30% TorqueFix easytorque torque tool with fixed preset torque accuracy: ± 0% release torque: unbounded easytorque Replaceable blade Torque Order No. 0,38 Nm L ,62 Nm L ,90 Nm L ,0 Nm L ,28 Nm L ,25 Nm L ,50 Nm L ,80 Nm L ,30 Nm L ,25 Nm L Nm L Torque Order No. 0,38 Nm L ,62 Nm L ,0 Nm L ,28 Nm L ,8 Nm L ,25 Nm L ,50 Nm L ,80 Nm L ,30 Nm L Size Order No. Torque max. 5IP L ,5 Nm 6IP L ,0 Nm 7IP L ,3 Nm 8IP L ,25 Nm 9IP L ,0 Nm 0IP L ,5 Nm 5IP L ,6 Nm 20IP L ,0 Nm SW4 L ,0 Nm Torx Plus Torx Plus TORX TORX Size Order No. Size Order No. Size Order No. Size Order No. 5IP L IP L IP L IP L IP L IP L IP L IP L IP L IP L05 0 8IP L T5 L T20 L T8 L The TORX keys do fit the new TORX PLUS shape but we recommend only. TORX PLUS keys be used for tightening screws. TORX and TORX PLUS are registered trademarks for the Acument Intellectual Properties, LLC, Troy Mich., US TorqueFix, TorqueVario and SoftFinish are registered trademarks for the Wiha Werkzeuge GmbH, Schonach 52

153 KOMET Torque tools Screwdriver Key 2 3 Changing the torque Remove blade 2 Insert adjusting key in variable torque key handle and turn to set the required torque. The appropriate IP size can be read from the graduated scale. 3 Push blade in again TorqueVario torque tool Variable adjustment TorqueVario TorqueVario -S torque tool Variable adjustment TorqueVario -S appropriate replaceable blade Size Torque Order No. Adjusting key 5IP 7IP 9IP 20IP 0,38,0 Nm 2,25 6,25 Nm L L L L Replaceable blades 5IP L IP L IP L IP L IP L IP L IP L Supply includes: Torque wrench with adjusting key and replaceable blades. Size Torque Order No. Size Order No. T8 T20 0,8 5 Nm (0,2 Nm) L T8 L T5 L T20 L Supply includes: Torque wrench with adjusting key without replaceable blade. Allen key Allen key Key ~ISO 2936L DIN 6368 Size Order No. Size Order No. Size Order No. SW, SW2, SW SW SW SW SW SW

154 Numerical Index Order No. Page E E E E Q5434L Q5434M Q5442L Q5442M Q5454L Q5454M Q8020FW Q8032FW M.57.2H M.57.4H M.57.5H M.57.6H M.57.8H M.57.20H M.57.22H M.57.24H M.57.25H M.57.26H M.57.28H7 32 Order No. Page Order No. Page Order No. Page Order No. Page 58M.57.30H M.93.2H M.93.4H M.93.5H M.93.6H M.93.8H M.93.20H M.93.22H M.93.24H M.93.25H M.93.26H M.93.28H M.93.30H N.58.2H N.58.4H N.58.5H N.58.6H N.58.8H N.58.20H N.58.22H N.58.24H N.58.25H N.58.26H N.58.28H N.58.30H N.92.2H N.92.4H N.92.5H N.92.6H N.92.8H N.92.20H N.92.22H N.92.24H N.92.25H N.92.26H N.92.28H N.92.30H7 33 7G D 48 7G N 48 7G D 48 7G N 48 7G D 48 7G N 48 7G D 48 7G N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 7H D 48 7H N 48 72A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A M.57.8H M.57.20H M.57.22H M.57.24H M.57.25H M.57.26H M.57.28H M.57.30H M.93.8H7 4 78M.93.20H7 4 78M.93.22H7 4 78M.93.24H7 4 78M.93.25H7 4 78M.93.26H7 4 78M.93.28H7 4 78M.93.30H7 4 78N.58.8H N.58.20H N.58.22H N.58.24H N.58.25H N.58.26H N.58.28H N.58.30H N.92.8H7 4 78N.92.20H7 4 78N.92.22H7 4 78N.92.24H7 4 78N.92.25H7 4 78N.92.26H7 4 78N.92.28H7 4 78N.92.30H7 4 A A A A A A A A A A A A A A A A A A B B B B B B B B B B B B E E E E E E E E E E E E E E E E F F F F F5 400 F5 4 F5 460 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F L L L L L L

155 Numerical Index Order No. Page L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L M M M03 02 M M M M M M M M M M M M M M Order No. Page Order No. Page Order No. Page Order No. Page M M M M M M M M M M M M M M M M M M M M M M M M M M M M M P P P P P P P P P8 2 3 P P P P Q Q Q U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U

156 Numerical Index Order No. Page U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U Order No. Page Order No. Page Order No. Page Order No. Page U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U

157 Numerical Index Order No. Page U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U Order No. Page Order No. Page Order No. Page Order No. Page U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V W W W W W W W W W W

158 KOMET Usage and Safety Notes The application details given depend on the environmental and application conditions (e.g. machine, ambient temperature, lubricant/coolant used and machining result required): they are based on the correct application conditions, correct use and compliance with the spindle speed limits given for the tools. All measurement specifications stated in the catalogue apply to the metric unit system, unless they are expressly identified using another unit of measurement. Hazard warning: If using tungsten carbide-based hard metal products together with cobalt as a binder metal, please read our safety data sheets, which are available for you to download from our website. ( Balancing note: Tool holders or adaptors are only balanced as supplied, i.e. no allowance has been made for items which can alter this, such as boring tools, milling cutters, inserts, etc. When used at high speeds, we recommend precision balancing be carried out when the tool is fitted ready for use. In accordance with German battery legislation, we are required to state the following: Do not dispose of old batteries along with household waste. You can return used batteries free of charge to our shipping depot. As a consumer, you are legally obliged to return old batteries. Batteries containing hazardous substances are marked with a crossed-out wheelie bin and the chemical symbol (Cd, Hg or Pb) that determines its classification as a hazardous-substance-containing heavy metal. Cd Hg 2 Pb 3 Cd stands for cadmium 2 Hg stands for mercury 3 Pb stands for lead 58

159 59

160 60

161 6

162 AR AT AU BA BG BR CA CH CN CZ DE DK EG ES VORTEX S.R.L. Pedro Morán 858, Lomas del Mirador, Buenos Aires Tel. +54-() Fax +54-() vortex@vortex.com.ar KOMET GROUP GmbH Zeppelinstraße 3, DE Besigheim Tel Fax info.at@kometgroup.com Rosler International PTY Ltd. P.O. BOX 696, 2 The Nook, Bayswater, Vic. 353 Tel Fax Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si SolTec EOOD Kapitan Burago, 4205 Kostievo, Bulgaria Tel Fax sales@soltec.bg JOTA REPRESENTAÇÃO E CONSULTORIA TECNICA" Rua dos Agapantos, 53 - Taubaté, SP, Tel KOMET of CANADA Tooling Solutions ULC 2775 Slough St., Mississauga, Ontario L4T G2,Canada Tel. + (905) customerservice.ca@kometgroup.com KOMET GROUP GmbH Zeppelinstraße 3, DE Besigheim Tel Fax info@kometgroup.com KOMET GROUP Precision Tools (Taicang) Co.,Ltd. No. 5 Schaeffler Road Taicang, Jiangsu Province, PRC Tel Fax info.cn@kometgroup.com KOMET GROUP CZ s.r.o. Přípotoční 59/0b, Praha 0 Tel Fax info.cz@kometgroup.com KOMET GROUP GmbH Zeppelinstraße 3, Besigheim Tel Fax info@kometgroup.com KOMET Scandinavia AB Box 977, SE- 39 Malmö Tel Fax scandinavia@kometgroup.com ZAHRANCO, ENGINEERING TRADE 5, Ali Amer Str. 6th Sector Nasr City Cairo, Egypt Tel Fax Telex YAZCO UN KOMET IBERICA TOOLS S.L. Av. Corts Catalanes 9- Planta baja, local 6B 0873 Sant Cugat del Valles Tel Fax info.es@kometgroup.com FI FR GB HR HU ID IE IL IN IR IT JP P.Aro Oy Hallimestarinkatu 9, FI KAARINA Tel (0) Fax +358-(0) info@p-aro.com KOMET S.à.r.l. 4 rue de Copenhague Schiltigheim Tel. +33(0) Fax +33(0) info.fr@kometgroup.com KOMET (UK) Ltd. Palmerston House 84 Brighton Road CR8 2BR Purley / Surrey Tel. +44(0) Fax +44(0) info.uk@kometgroup.com Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si POWER TOOLS KFT 909 GYOR, Tavirózsa u. 3/F Tel Fax info@power-tools.hu KOMET GROUP Precision Tools (Thailand) Co.,Ltd. 6th Floor Unit A, Bangna Tower A, 2/3 Moo 4, Bangna - Trad Road K.M. 6.5, Bangkaew, Bangplee, Samutprakarn, 0540 Tel. +66 (0) info.sea@kometgroup.com KOMET (UK) Ltd. Palmerston House 84 Brighton Road CR8 2BR Purley / Surrey Tel. +44(0) Fax +44(0) info.uk@kometgroup.com ARNOLD TRADING Co., Ltd. P.O.B. 2080, 6 Hamachtesh St., Ind. Area, Holon 5880 Tel Fax KOMET Precision Tools India Pvt. Ltd. 6J, Attibele Industrial Area, BANGALORE Tel Fax info.in@kometgroup.com SHIVEH TOLID Co. LTD. # 270, West Dr. Fatemi Ave., Post Code : 486, Tehran Tel Fax info@shivehtolid.com KOMET Utensili S.R.L. Via Massimo Gorki n., 98 S. Giuliano Mil. Tel Fax info.it@kometgroup.com KOMET GROUP KK # , Naka-cho Musashino-shi, Tokyo Japan Grand Preo Musashino 203 Tel. +8(0) Fax +8(0) info.jp@kometgroup.com

163 Kosovo KR ME MK MX MY NL NO NZ PL PT Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si KOMET Korea Co.,Ltd. #20,Lotte IT Castle-2, 98, Gasan digital 2-ro, Geumcheon-gu, Seoul, Korea Tel. +82(0) Fax +82(0) info.kr@kometkorea.com Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si KOMET de México S. de R. L. de C.V Acceso Nave 8 No. 6, Fraccionamiento Industrial La Montaña Querétaro, Qro. C.P 76 México Tel customerservice.mx@kometgroup.com KOMET GROUP Precision Tools (Thailand) Co.,Ltd. 6th Floor Unit A, Bangna Tower A, 2/3 Moo 4, Bangna - Trad Road K.M. 6.5, Bangkaew, Bangplee, Samutprakarn, 0540 Tel. +66 (0) info.sea@kometgroup.com Roco B.V. Willem Barentszweg 6, 5928 LM Venlo Tel Fax info@roco.nl KOMET Scandinavia AB Box 977, SE- 39 Malmö Tel Fax scandinavia@kometgroup.com Coulson Carbide Limited Double J Centre, 24 Gum Road, Henderson Valley, Henderson P.O.Box 2-228, Henderson, Auckland Tel Fax KOMET-URPOL Sp. z o.o ul. Przyjaźni 47 b, PL Kędzierzyn-Koźle Tel Fax info.pl@kometgroup.com KOMET IBERICA TOOLS S.L. Av. Corts Catalanes 9-, Planta baja, local 6B 0873 Sant Cugat del Valles Tel Fax RO RS RU SE SG SK SI TH TR TW US VN ZA S.C. INMAACRO S.R.L. Avram Iancu 86, Săcele-Braşov Tel Fax info@inmaacro.com Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si OOO KOMET GROUP ul. Bakhrushina 32/, 54 Moscow Tel Fax info.ru@kometgroup.com KOMET Scandinavia AB Box 977, SE- 39 Malmö Tel Fax scandinavia@kometgroup.com KOMET GROUP Precision Tools (Thailand) Co.,Ltd. 6th Floor Unit A, Bangna Tower A, 2/3 Moo 4, Bangna - Trad Road K.M. 6.5, Bangkaew, Bangplee, Samutprakarn, 0540 Tel. +66 (0) info.sea@kometgroup.com KOMET GROUP CZ s.r.o. Přípotoční 59/0b, Praha 0 Tel Fax info.cz@kometgroup.com Schmidt HSC, d.o.o. Trg celjskih knezov 3, 3000 Celje Tel Fax peter@hsc-schmidt.si KOMET GROUP Precision Tools (Thailand) Co.,Ltd. 6th Floor Unit A, Bangna Tower A, 2/3 Moo 4, Bangna - Trad Road K.M. 6.5, Bangkaew, Bangplee, Samutprakarn, 0540 Tel. +66 (0) info.sea@kometgroup.com KOMET KESICI TAKIMLAR SAN VE TIC LTD STI Istanbul World Trade Center EGS Business Park Block B2 / Yesilköy-Bakirköy / Istanbul Tel Fax info.tr@kometgroup.com Hung Chih Ltd., Co. No. 37, Chung Cheng Road, Tainan, Taiwan, R.O.C. Tel Fax hclhsu@ms26.hinet.net KOMET of America, Inc Mitchell Blvd., Schaumburg, IL Tel. + (847) Tel. + (847) Fax + (800) customerservice.us@kometgroup.com KOMET GROUP Precision Tools (Thailand) Co.,Ltd. 6th Floor Unit A, Bangna Tower A, 2/3 Moo 4, Bangna - Trad Road K.M. 6.5, Bangkaew, Bangplee, Samutprakarn, 0540 Tel. +66 (0) info.sea@kometgroup.com MULTITRADE DISTRIBUTORS P.O. Box 35, Kempton Park, 620 Tel Fax