INNOVATIVE RECYCLING- MILL with THERMAL TREATMENT. - return technology - Precise technology for a specific result

Transcription

1 Zurück zu dem Ursprung - wir machen aus Abfall Rohstoff! INNOVATIVE RECYCLING- MILL with THERMAL TREATMENT - return technology - Precise technology for a specific result

2 RHB GmbH is an innovative recycling and apparate company with ist headquarters in Marl, Germany. The patented recycling method is unique and cannot be compared with any other existing method. It is a return technology that is benefiting the environment. RECYCLING-MILL WITH FILL HOPPER AND PRELIMINARY CRUSHER

3 MILL (RM-S) WITH HEATING SYSTEM TESTING AND TRIALS PLANT

4 What is mineral wool? How is it used? The umbrella term mineral wool usually describes fibrous materials such as glass wool and stone wool. Owing to its fibrous structure and the resultant large volumes of air between the fibres, mineral wool has a low thermal transmittance factor and is consequently favoured as an insulating material in the building trade. To manufacture mineral wool, the raw mineral materials, in particular glass and stonewool fibres, as well as additives such as magnesium and cement, are melted in melting tank and then reduced to fibres in a so-called jet centrifuge process. After this, the fibres are treated with a binding agent. Plastics act in this as a binding agent, for example phenol formaldehyde resins. The binding agents guarantee stability of the mineral wool fibres and thus the stability of the insulating material. Mineral wool manufacturing process: When manufacturing insulating materials from mineral wall, significant quantities of waste or faulty production occur. A considerable portion of this waste has been deposited hitherto in specialist waste sites. Recycling of the waste generated in the mineral wool manufacturing process is difficult, as the binding agent contained in mineral wool has a disruptive effect on the manufacturing process. If there is too high a proportion in the raw materials used, the binding agent can endanger the manufacturing process and its quality, which causes quite considerable costs both through production failure and through repeat manufacture. The invention Methods are known with which the proportion of binding agent in the mineral wool waste can be reduced, but these methods are not economically efficient, so that its use is of only limited value. However, the amounts of energy required for this are enormous, so that its use is hardly profitable. The invention presented here addresses this problem. By means of a heating process, almost 100% of the binding agent is removed from the mineral wool, which can then be fed back completely into the production process.

5 INSULATION MATERIALS CRUSHING PROCESS OF INSULATION MATERIALS INSULATION MATERIAL RECYCLED- GRINDING INSULATION MATERIALS - RECYCELD - PURE FINISH/ GRANULES (ITS ADJUSTABLE INDIVIDUALLY FOR OPTIMUM GRADATION)

6 THE RECYCLING MILL THE RECYCLING MILL IS Was developed for economical recyling of insulating materials/ceiling panels etc. made from mineral wool (glass wool, stone wool). The machine is available in various versions and can be used for different fields of application. To ensure an ideal result, each machine is custom-built to the special requirements and wishes of the customer. The innovation of the process is the removal of additives from the ground mineral wool; these additives are removed almost completely by our patented combustion system. This is how the process leads to a pure source product (e.g. glass powder) High precision, high throughput. The standard version of the RM-S already grinds material volumes of 1 to 1,5 tonnes per hour. An even higher throughput can be achieved, like with the dual mill (RM-D). The processing capacity is dependent on the grain size, which can be regulated precisley from extremly fine to flaky. The grain size of the recycled product can be from 1 mm (powder/dust) to 8 mm (before delivery). The grain size is influenced by the type of crushing material and the design of the press worm. _versatile Various versions are available _individuell Optimal functionality through special customer solutions _efficient High throughput (standard mill RM-S 1,0 bis 1,5 t/h) with low energy consumption _long-live Low-maintenance construction through robust, lowear low-wear tools and secure segregation from shredding materials _complete solution consists of the RM-S, optionally with preliminary crusher and feed hopper

7 This drawing shows the recycling mill with optional filling hopper and trough screw conveyor, plus 1) 2) 3) thermal treatment. 5) 4) 6) Construction and function Functional description The recycling system (RM-S) consists optionally of the filling hopper, the preliminary crusher and the The material for recycling can be moved, say, with The 5) trough screw conveyor transports the housing of the actual recycling mill. a fork lift or conveyor belt into the product into, say, 6) bigbags supplied by the plant. 1) filling hopper. The material is loaded via Depending on the fittings, the machine can be the 2) service plattform. supplied with a conveyor belt or a trough screw conveyor for further movement of the product By means of optional interconnection of a Thermal treatment system in the combustion plant, separation of the binding agent is achieved. The material is fed to the 3) preliminary crusher. residual quantity appr. 1%), Here, the material is cut apart coarsely by a fieldtrials at the company G+H Isover & URSA. Installation conditions number of shafts with attachments and moved The machine must be installed with a further into the mill. safetyclearance of 1m on all sides. Each product can be customised by electrical switching, the grain size and the crushing process can be automated and In the mill, the material is ground and delivered by a 4) worm conveyor as granulated bulk material. controlled in a user-friendly manner.

8 RECYCLING-MILL

9 RECYCLING-MILL WITH FEED HOPPER sideview THROUGHED CONVEYOR WITH SERVICE PLATTFORM

10 RECYCLING-MILL PATENT 1 HEATING SYSTEM FOR THERMAL TREATMENTPATENT 2

11 RECYCLING-MILL PATENT 1

12 HEATING SYSTEM PATENT 2

13 This drawing shows the recycling mill - Dimensions and weights Total floor area requirement: 1.0 m x 2.7 m plus safety and manoeuvring distance (1m on all sides) Ambient conditions Temperature range: -20 C to +50 C The recycling mill with thermal treatment consists of: a housing, having, Height: 5,2 m Relative humidity: 20% to 70% a conveyor tube Hopper weight: 6,2 t a conveyor system for transporting Preliminary crusher weight Vibration-free mineral wool granulate (depending on version): up to 2.5 t a heating system for heating the Protected against moisture, rain and snow, minaeral wool granulate Recycling mill weight oils and acics (depending on version): up to 3.5 t In the combustion system, the mineral wool waste, Supply connections sfter it has been ground by the orm to a Trough screw conveyor weight Power supply - to be fused 125A mineral wool granulate, is freed or depending on version): up to 0.8 t seperated from the disruptive binding agents.

14 And anything else? RHB Recycling und Apparatebau GmbH is also proud of: Our family company profits from many years of experience and skills in the field Some 60 employees of conveyor systems and system construction square metres of production and assembly area Made in Germany Competent application engineering World wide projects, i.a. Tokyo, Doha, USA, Russia advice and engineering planning In-time production and delivery through our man power Price transparency and fast processing of queries Accurate workflow for a perfect result. Our patents and Many years of experience in planning, all the way to manufacture of special orders. New Goal for our future is the foundation of a new company in 2017 RHB Engineering GmbH. guarantee you customised economic solutions in the conveyor systems sector.

15 An overview of our consultancy services: Inter alia, we also offer: Stel construction special machines conveyor systems container construction special individual construction Gravel plants Laser cutting system x3000 mm format metal sheets, thickness mm Sheet metal machining with 4-metre canting machine and large guillotine shears Assembly, individual assembly Transport Supervision in many parts ex. construction site After-Sales-Services: Servicing and maintenance Screening machines Ore dressing plants

16 You are interested? We are happy to inform you in detail to our services and performance. contact us Telefon RHB Recycling und Apparatebau GmbH Am Petersberg Marl Phone fax info@rhb-recycling-und-apparatebau.de Web