MESA MAKINA. Since Company Presentation. Welcome. Since 1979 Update:
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- Claude Lane
- 5 years ago
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Transcription
1 Company Presentation Welcome Update:
2 Milestones Foundation by Mr. Mehmet Tekelioglu Manufacturing casting part in house Achieving ISO9001:2000 certification by BVQI Achieving ISO TS certification by BVQI Production by Full automatic moulding line Manufacturing first OEM Part for Automotive Becoming a Joint Stock Company Moving new foundry and machining facility Being a Member of UN Global Compact
3 Vision To set itself apart from its competitors and become a leader in its field. A leader that was innovative, with those two characteristics it had a bigger goal. This goal is to become a global name. With this global name, Mesa will continue to produce knowledge and technology with their employees, while holding firm to its belief in having a strong and trusted family oriented company.
4 Mission To become the global leader that will be your solution partner in your dreams for shaping metal.
5 Values MAKINA-DOKUM-A-S- Honest and Trust, that holds together our successful family The ability to be Dynamic, Flexible and Agile Complementary Teamwork Leading the field in Creativeness and being Innovative Making sure our work is Effective and Efficient Achieving excellent customer satisfaction, both domestic and internationally Being aware of our Community and Environmental- Friendly
6 We can cast and machine Mesa A.Ş. has wide product range We achieved ISO TS Latest engineering technology. MESA A.Ş. is known Europe market OEM Spare Part Manufacturer Flexible Company Capacity to Grow Reputation built on very high quality products Cost Competitive Family Company Strengths
7 Strong& Renown Quality Assurance Established Kaizen, 5S, Kaizen practices All certificates, and technical reporting provided with each shipment Foundry sand laboratory
8 Strategic goals We aim first; To be a Global Company by exporting for five continents To be a Known Brand for Aluminum sector To be a Company which effectively manage and use information To be a one of the best Cooperate Company in region To increase the competence and the participation of the employees
9 KONYA Location 6000 m 2 closed area and m 2 open area 500m 2 Head Quarter Office 3500m 2 Foundry 1500m 2 Machining Plant 500m 2 Aluminum Unit
10 Mesa Makina Family MESA 170 people Blue Collar 140 White Collar 30 Foundry 80 Machining Plant 60 Office 9 Enginering 5 Quality and R&D 16
11 Material range Grey Cast Iron Nodular Cast Iron Special Alloy Cast Aluminium GG 15 GG 20 GG 25 GG 30 GGG 40 GGG 50 GGG 60 GGG 70 GGG NiSiCr GGG SiMo GG Cr30 Al.. Al Alloys
12 Grey Cast Iron UP TO Casting capacity 800 Kg Nodular Cast Iron UP TO 460 Kg Aluminium Gravity Die Casting Chemically (resin) bonded mould Up to Up to 20 Kg 50 Kg
13 Machining capacity Horizontal DIMENSIONS Ø * Vertical Ø *1.000 Lathe Ø 600
14 Sectors Heavy Construction Equipments Automotive Agriculture Mining Wind Energy Defence Industry Railways
15 Group I Group II Group III Product groups -Brake Drums -Hubs -Brake Plate -Brake Discs -Pulley -Flywheel -Clutch parts -Gear Cover -Body -Etc -Hydraulic pump -Housing -Covers -Shafts -Caps -Wind Tirbune Parts
16 Potantial capacity 7500 tons/year iron casting. 400 tons/year Al. gravity die casting. 500 tons/year Al resin moulding pcs unit finished parts. With our new investments our capacity will be nearly %100 in 2015.
17 Production Shift Model 3 shifts 6days/week
18 Production cycle Automotive 33 % Agriculture Heavy Construction Equipments 26 % 17 % 100 % Wind Energy 14 % Defence Industury 7 % Railways 3 %
19 Europe %74 Italy %23 Germany %23 Netherland %5 Finland %8 France %6 Spain %5 Austria %3 Hungary % 1 TURKEY %21 Market Asia %2 Russia Africa %3 Algeria
20 Turnover MESA MAKINA Turnover. 12M 12,6 M 17 M 23 M 8,2 10,2M 6,9M 2,4M Estimated
21 Turnover MESA MAKINA Investments. 2M 1,2M 1M 1,1 M 1,6M 750K 800K 150K 500K Estimated
22 New projects Second Automatic Foundry Molding Line (560*720)- March 2014 New Induction Furnace (1500kg/h)- December 2014 New 1 Horizontal CNC Machines- June Core making machines with PLC controlled February m 2 closed area for new machining workshop- May Grinding machines- January 2014 EFQM Excellence Model studies will continue. OHSAS studies are beginning in January 2014 Sand Conveyor - January 2014 Ventilation system for foundry December 2014 Vertical turning machine- May 2015 Shoot blasting machine- August 2015 Note: Green are finished black are in plan
23 ITALY GERMANY FRANCE HOLLAND FINLAND SPAIN HUNGARY TURKEY
24 Certification
25 1 Induction furnace: 900 KW, 1000 Hz. Dual Trak Plus, Melding capacity 1500 Kg/hour in the foundry. (INDUCTOTHERM) MESA MAKINA Melting equipments for Cast Iron
26 Core making process 1 Hot box Core Machine 1 Amine gas Core Machine 3 Core Making Machine with PLC controlled.
27 Molding equipments 2 HFM 2040 High Vacuum Automatic Moulding Line (80 mold/h) (720*560*440mm) 1 Pneumatic Press Machine whose flaks dimensions are 650*550*( mm) (50 mold/h)
28 Heat treatment
29 Painting
30 Cleaning
31 HORIZONTAL MACHINING CENTERS 3 pcs OKUMA (max 1000) 3 pcs MORI SEIKI (max. 1000mm) 2 pcs SUPERMAX Machining equipments
32 Machining equipments CNC LATHE (Horizontal) 6 pcs
33 Machining equipments CNC LATHE 1 pc vertical Turning Machine Ø900x700
34 VERTICAL MACHINING CENTERS 5 pcs TURNING MACHINE 3 pcs Machining equipments DRILLING AND MILLINGMACHINE 9 pcs
35 Melting equipments for Aluminum According to customer request we can make die casting mold and chemical resin mold, we can cast aluminum and aluminum magnesium. Special die casting mold design and casting machine design for each product is making in our plant. In our plant 200 kg/hour 1 pcs LNG( Liquefied natural gas) melting furnace, and 2 holding furnace with 300 kg/hour and according to parts composition 100kg/hour furnace for heat treatment (Getting to the solution and artificial aging)
36 Core Machine for Aluminum Foundry
37 Molding in Aluminum Foundry
38 Melting in Aluminum Foundry
39 Casting in Aluminum Foundry
40 Casted Part in Aluminum Foundry
41 Casted Part in Aluminum Foundry
42 Aluminum heat treatment
43 Quality Control
44 Quality Control
45 AUTOMOTIVE MESA MAKINA
46 AUTOMOTIVE MESA MAKINA
47 AUTOMOTIVE MESA MAKINA
48 AUTOMOTIVE MESA MAKINA
49 AUTOMOTIVE MESA MAKINA
50 TRACTOR MESA MAKINA
51 TURBOCHARGER MESA MAKINA
52 TRACTOR MESA MAKINA
53 TRACTOR MESA MAKINA
54 HYDRAULIC MESA MAKINA
55 HYDRAULIC MESA MAKINA
56 INFRASTRUCTURE AND GENERATORS MESA MAKINA
57 HEAVY CONSTRUCTION MESA MAKINA
58 DEFENCE MESA MAKINA
59 WIND ENERGY MESA MAKINA
60 INFRASTRUCTURE AND GENERATORS MESA MAKINA
61 MINING MESA MAKINA
62 RAILWAYS MESA MAKINA
63 CO-DESIGN CAPABILITIES MAGMA 5
64 CO-DESIGN CAPABILITIES SOLIDWORKS 2014,AUTOCAD 2006,MASTERCAM X3
65 OUR QUALITY AWARD
66
67 THANKS