M SERIES

Transcription

1 M SERIES

2 Kolarc M Series Professional Multiproses Welding Machines All MIG/MAG processes, One welding machine, One price! n Root / Root Pulse - for perfect root welding n Force / Force Pulse - high-performance arc with deep penetration n Position - for positional welding n Pulse and MIG/MAG n Dynamic / Dynamic Pulse - %100 penetration even at angled 15 o n Cold / Cold Pulse - minimises heat for thin metal sheet welding n TIG and MMA welding, gouging Information Line for Operating Status Thermal Overload Protection and indicator light protect machine if the duty cycle is exceeded or airflow is blocked. Digital display indicates the error codes. Access Authorization Welding parameters can be locked by menu adaptation and can t be changed without authorization. Quality is maintained. Connects to electric generators and can be used without any problems. Safe transportation with crane Kolarc intermediate hose packages n High quality for long usage n Industrial-quality plugs n Highly flexible control n Fabric-sheathed hoses for handling high pressure and temperature loads n Diffusion-proof gas hoses in accordance with EN 559 2

3 FM 4X Brings all functions to the workplace The wire feed unit is staggered for daily use Available in four practical, phased control variants: XPulse, Pulse, Synergic, Basic 100 Program Memory Increases productivity, prevents misuse. Saved programs can be called from front panel or torch via remote control. The number of memories can be limited via the function diagram. Steel / NiCr / Copper and Aluminum There are welding programs (Job) that provide the best performance for all metals. XPulse -300 Job Pulse - 30 Job Synergic - 30 Job Basic - 4 Job Advanced Inverter Technology Provides energy saving up to 35% and a steady arc characteristic without spatter during welding. Wind Tunnel Design Prevents the transport of dust, dirt and sand to the electrical components and electronic cards in the machine by the cooling air flow and extends machine s life. Inteligent Cooling System Operates air fan only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine. 3

4 FM 4X Front Panel Easy, intelligible design Nothing discomforts The interface is easy to read. Self-explanatory, intuitive operation. Only the currently active functions are shown. Access Authorization mm A V Right Click-Wheel to set arc length and arc dynamic XPulse F Job ST Dynamic Position 4T 4TF Force Pulse 2T 2TF Cold Synergic Left Click-Wheel to set Synergic working value (wire speed, material thickness and current) XPulse Welding Flow Parameters Under control to the smallest detail Quick and easy adjustment of many features such as front gas, hot start, post gas, crater fill and burn-back 4

5 5 A mm V V± Synergic T E P ST Pulse Double Pulse F Job 4T 2T Pulse 30 Job Synergic 30 Job Basic 4 Job A V Electrod T E P ST Ar+CO2 CO2 F Job Basic 4T 2T A mm V V± Synergic T E P ST Electrod 4T 2T 4TF 2TF F Job Synergic FM 4X mm Synergic A V ST F Job Force Cold Dynamic Pulse Position 4T 2T 4TF 2TF XPulse XPulse 300 Job

6 Perfect wire feeding, unique arc stability FM 4X Wire feeding Precise and practical 37 mm wire-feed wheel, Encoder engine and 4x4 wire-feed unit a steady arc characteristic without spatter during welding. Automatic wire inching saves time Simple, tool-free roll change Economic and long-lasting use with two different wire diameters on the same roll Interior space lightening Changing wires and operating the machine is easy even with poor lighting 6

7 Hardware - Conceived structure Tool-free changing of intermediate hose packages No need for intervention in the electric area thanks to externally accessible connections Strain-relieved hose package with strap and swivel Protected hose package connections Gas test push-button Gas flow value can be calculated safely. Wire inching push-button The wire is directed to the torch without wasting gas. Available in four practical, phased control variants: XPulse, Pulse, Synergic, Basic 7

8 M Series Water Cooling Unit Torch is always kept cold Particularly efficient welding torch water cooling for high-performance arcs guarantee cold torches and thus low follow-up costs for consumables and torch maintenance, even under difficult ambient conditions. Modular structure Cooling-unit designed as modular and is able to be re-equipped or replaced with several interventions. High capacity condenser and independent fan cooling As the fans of the motor and the condenser are separate, water cooling takes place at the highest efficiency. 8

9 Custom configurable As you want Kolarc machines are available in optionally air-cooling and water-cooling. Shipyard and heavy industrial applications Reinforced 4.5 bar water pump for areas where long hose packages are used. Easy service and maintaining Easy acces to the components in the cooling unit Filling level indicator Easy to read filling level indicator with min/max scale Inteligent Cooling System Operates air fan only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine. 9

10 Root - Welding of non-alloy and low-alloy steel n Perfect gap bridging n Good root formation and secure sidewall fusion n High arc force for root welding in all positions n Good welding speed and melt rate compared to TIG or MMA welding n Low-spatter process n Rapid digital control of the process, easy to guide and to control n Uses standard welding torches without additional wire movement n For manual and mechanised applications n Flat, smooth weld surface and virtually spatter-free process for reduced finishing work 5 3 Material thickness 5 mm Air gap 3 mm 15 o 10 4 Material thickness 10 mm, one-sided bevel 15 degrees, air gap 4 mm o Pipe welding, wall thickness 15 mm, included angle 60 10

11 Force Pulse - Welding of filler passes and cover passes in non-alloy and low-alloy steel n Easy to learn, even for inexperienced welders, thanks to rapid digital control of the process, virtually spatter free, reduced undercuts n Deep penetration for excellent root and sidewall fusion n Modified, heat-reduced, directionally stable pulsed arc n Enables weld seam volumes to be reduced, potential for over 50% reduction of welding times in production, manual and automated n Perfect welding even with very long stick-outs n Excellent gap bridging even in high power ranges n Excellent wetting of the material surface, smooth weld surface even on heavily oxidised or dirty sheet metal 30 o o 35 o mm, included angle 35 8 runs 20 mm, included angle 30 4 runs, Force Pulse 30 o 60 o mm, included angle runs 20 mm, included angle 60 8 runs, standard spray arc 11

12 Position Positional welding without using the pine tree technique on non-alloy, low-alloy and high-alloy n Geleneksel çam ağacı tekniğiyle kıyasla yüksek kaynak hızları n Concentrated, digitally modified pulsed arc n Virtually spatter-free welding results thanks to rapid digital control of the welding process n Optimum, factory-configured switching between low and high welding power n Heat-reduced process with low arc power and energy per unit length n Flat, evenly spaced bead ripples and virtually spatter-free process for reduced finishing n Easy to set and easy to guide Material thickness 4 mm AlMg5 Material thickness 4 mm AlMg5 Pulse - Welding of Steel / NiCr / Copper and Aluminum alloy n Rapid process control thanks to the use of the latest microelectronics n Minimised weld spatter similar to mixed gas n Personal seem-look with freely adjustable double pulse function 12

13 Dynamic /Dynamic Pulse - Welding with consistent penetration and consistent power on non-alloy, low-alloy and high-alloy steel n Welding process with consistently high penetration depth regardless of alterations to the stick-out n Virtually spatter-free welding results thanks to rapid digital control of the welding process n Digital process control supplies a consistent welding current n The energy per unit length and heat input remain virtually consistent despite changes to the stick-out n Ability to reduce the seam s included angle and therefore the weld seam volume n Flat, even weld surface and virtually spatter-free process for reduced finishing work n Easy to learn and to control Cold / Cold Pulse - Welding and brazing of thin sheet metal made from nonalloy, low-alloy, highalloy steel and galvanised sheet metal n Lower heat input due to digital control of droplet transfer in short-circuit welding thanks to high speed inverter power unit n Less discolouration and distortion n Flat, smooth weld surface and virtually spatter-free process, less discolouration and distortion reduces finishing work, excellent wetting of surfaces when brazing n Optimum process performance configuration, steady and stable welding process n Rapid digital control of the process, easy to guide and control n Welding even with long hose packages without additional voltage measuring leads thanks to high speed inverter power unit n Minimal spatter formation, minimal impact on corrosion resistance even with galvanised materials 13

14 Kolarc M Series Technical Information POWER UNIT M 200 XPulse / M 200 Pulse M 200 Synergic M 300 XPulse / M 300 Pulse M 300 Synergic M 400 XPulse / M 400 Pulse X 400 Synergic M 500 XPulse / M 500 Pu M 500 Synergic Main Voltage(VAC) Current Range (MIG, A) Duty Cycle (40 o C) Max. Input Power (kva) Open Circuit Voltage (VDC) Dimensions (HxWxL, mm) Net Weight (kg) Standard Accessories Stock Code 230 ± % %25: 200 A, 23.0 V %60: 110 A, 19.0 V %100: 90 A, 18.1 V x 242 x m Power Cable (4 x 2.5 mm 2 ) 2 m Ground Cable (16 mm 2 ) Gas Regulator 3 m 200 A Torch M ± % %35: 280 A, 26.6 V %60 : 230 A, 24.4 V %100: 180 A, 22.1 V x 243 x m Power Cable (4 x 2.5 mm 2 ) 3 m Ground Cable (25 mm 2 ) Gas Regulator 3 m 300 A Torch M ± % %60: 400 A, 32.0 V %100: 300 A, 27.5 V x 243 x m Power Cable (4 x 4 mm 2 ) 3 m Ground Cable (50 mm 2 ) Gas Regulator 3 m 400 A Torch M ± % %60 : 500 A, 36.5 V %100: 400 A, 32.0 V x 243 x m Power Cable (4 x 6 mm 3 m Ground Cablei (70 mm Gas Regulator 3 m 400 A Torch M0045 Kolarc reserves the right to make changes. 14

15 lse KM 501 Basic KM 800 Basic COOLING UNIT WM 400 / WM 500 WKM 501 WKM ) 2 ) 400 ± % %60: 500 A, 36.5 V %100: 400 A, 32.0 V x 244 x m Power Cable (4 x 6 mm 2 ) 3 m Ground Cable (50 mm 2 ) Gas Regulator 3 m 400 A Torch M ± % %60 : 600 A, 41.0 V %100: 500 A, 36.5 V x 314 x m Power Cable (4 x 6 mm 2 ) 3 m Ground Cable (70 mm 2 ) Gas Regulator 3 m 400 A Torch M0066 Cooling Capacity (l/min) Tank Capacity (L) Max. Pressure (bar) Max. Tempreature (C o ) Standards Dimensions (HxWxL, mm) Weight (kg) CE 243 x 245 x CE 271 x 313 x WIRE FEEDING UNIT FM 4X FKM 4X Wire Feed Speed (m/min.) Wire Diameter (mm) Duty Cycle (40 o C) Torch Connection Protection Class Standards Dimensions (HxWxL, mm) Weight (kg) %60 : 600 A EURO IP 21 CE 336 x 242 x %60 : 600 A EURO IP 21 CE 322 x 223 x

16 Factory : Kargalıhanbaba OSB Mh. 3. Sk. No: Hendek / SAKARYA Tel : 0 (264) Fax : 0 (264) HQ : 100. Yıl Mh. İzci Sk. Ekin Apt. No:24/ Çankaya / ANKARA Tel : 0 (312) Fax : 0 (312)