Manufacture of industrial machines, bridges and large metal structures

Transcription

1 Manufacture of industrial machines, bridges and large metal structures

2 TTS (TRANSPORTATION TECHNOLOGY SYSTEMS) HAS MORE THAN 25 YEARS OF EXPERIENCE IN MANUFACTURING OF INDUSTRIAL EQUIPMENT, BRIDGES AND OTHER LARGE STEEL STRUCTURES FOR EUROPEAN, SCANDINAVIAN AND BALTIC MARKETS. THE COMPANY OPERATES TWO PRODUCTION FACILITIES AND HIRES 250 EMPLOYEES. Design and engineering Fabrication of machinery and steel structures Machining of large steel frames Anticorrosive treatment Assembly and installation Testing and quality control Packing and shipping Bridge and infrastructure construction Dry bulk material handling Sea port and freight terminals Mining and processing of minerals and coal Wood processing and pulp industry Storage and warehouse mechanisation Recycling

3 Production capacity 20,000 sq.m 250 employees 2 production facilities GRANITA FACILITY - MANUFACTURE OF STEEL BRIDGES AND LARGE FRAMES DARZCIEMA FACILITY MANUFACTURE OF INDUSTRIAL MACHINES More than 70 skilled workers MIG, MAG, TIG and SAW welding machines and tractors Indoor crane capacity - 60 t 5-axis milling centre 2 х 24m x 6m x 6m shot blasting and painting chambers Large outdoor assembly area equipped with heavy cranes Direct railroad link 15 km from sea port MIG, MAG, TIG welding machines Blanking Precision machining: turning, milling, boring, grinding Surface treatment: shot blasting, painting Mechanical assembly, electrical, hydraulic, pneumatic installation, automation, FAT Heat treatment: hardening, stress relief 10 km from sea port

4 Engineering and design department Raw materials and components SOFTWARE: SOLIDWORKS, AUTOCAD, TEKLA, E-PLAN 30 SKILLED ENGINEERS: RAW MATERIALS: Project managers Designers Automation engineers SERVICES: Production Engineers Quality & NDT engineers Welding engineers and coordinators Standard and high-grade structural steel - S235, S355, S460, 42CrMo4 and others Stainless steel AISI 304, 316, 316Ti and others Wear resistant steel - Hardox, Ni-Hard, Weldox Other alloys CuSn12Zn, AlMg3 and others Plastics, rubber, plywood, composite materials 3D design & workshop drawings Electrical and automation design Fatigue and strength calculation Dimensional control: laser tracker, measuring arm NDT: VT, UT, MT, PT Procurement of components Raw material source certified EU suppliers Full raw material traceability during production (barcodes) On-receipt inspection and special tests Available special stock layout for large parts Raw materials with special conditions 3.2 certificates, Z-quality Procurement department: materials, outsourcing, mechanical/electrical/ hydraulic/pneumatic components, control equipment

5 Blanking Machining CNC thermal cutting plasma, oxygen Laser cutting Waterjet cutting 3D cutting for pipes and profiles Band sawing Guillotines and shears Cylindrical and conical rolling Sheet bending Chamfering Drilling and tapping Turning Milling Coordinate boring Grinding Large 5-axis milling with maximum machining dimensions of 30m x 7.5m x 4m

6 Welding Quality control MIG, MAG, TIG, SAW welding techniques by certified welders Welding processes 111, 121, 135, 136, 141, 783 EWM semiautomatic machines, welding tractors Certified welding engineers and specialists WPS, WPQR Welding jigs and rotators for large scale structures Special welding tables and fixtures Stress relief after welding furnace or induction heating 10 skilled and certified quality engineers Intermediate quality control Raw material testing (including lab tests) Dimension control: laser tracker, measuring arm, laser-optic measurements Paint dry film thickness gauges Component testing FAT and load testing 3rd party inspection services by Inspecta, Bureau Veritas, Tuv Nord Full traceability of welding and welding consumables Non-destructive testing: VT, UT, MT

7 Surface treatment Assembly and erection Shot blasting in closed chambers according to ISO EN FeSa 2.5) Alkaline and high pressure cleaning and degreasing Several painting & drying chambers Industrial 2K painting systems, special offshore painting systems for C1 C5Im range Powder painting Acid cleaning of stainless steel Hot-dip galvanization ISO 1461 Hot zinc spraying technology for large frames Teflon coating Temporary wax and compound coating for unpainted surfaces Galvanic coatings: zinc, chrome, blackening, anodizing Installation of mechanical equipment (bearings, racks, shafts, wheels etc.) Installation and tests of electrical equipment, automation, cabling works, automation Installation and tests of hydraulic and pneumatic equipment, piping works Large outside assembly area for large steel structures equipped with heavy cranes Laser measurement technologies for precise assembly Loading tests, test runs, cold commissioning, FAT High power electrical interfaces, hydraulic power units and high air pressure units available Seaport facility for oversized steel structures available Heavy jigs for straightening of large structures

8 Packing and logistics Separate workshop for woodworks box, crates according to ISPM17 Design and production of special transportation supports and stiffeners Thick film wrapping for extra large parts Loading into dry sea containers Railroad link (1520 mm wide rail track) Shipping of oversized and heavy structures by special road trucks Packing and shipping documentation, custom clearance services

9 Quality and certification Quality management system - ISO 9001:2009 EN1090-1:2009 EN ISO : quality management system standard in welding processes EN ISO :2005 quality management systems standard in welding processes ISO 9001: quality management system standard Environmental management system - ISO 14001:2004 Welding Quality Assurance - ISO Technical requirements for the execution of steel structures ISO Execution 4 Standard specification texts for bridges and quays Handbook R762 (Norway) All welders certified according to EN ISO (ЕN 287-1), EN 14732:2013 Welding procedures - ISO and ISO Deutcher Verband fuer Schweisen (DVS) - associated member International Welding Engineers according to IIW, International Welding Inspector according to IIW EN1090-1:2009 factory production control standard ISO 14001: environmental management systems standard International certificate of welding engineer

10 Products

11 60F Darzciema St., LV-1073, Riga, Latvia Phone: Business Centre «Биржа», Saint Petersburg, 26th line, 15, B-2А, office 11.05, Russia Phone: