BORING INSERTS. Thread Turning Index. Back to Main Index. VARDEX Ordering Code System...Page 173 TD0W Inserts...Page 174

Transcription

1 Boring > Inserts

2 BOING INSETS Thread Turning Index Back to ain Index VADEX Ordering Code System...Page 173 CD0W Inserts...Page 174 TD0W Inserts...Page 174 WC0W Inserts...Page 175 Boring - icro...page 176 Boring - icroscope...page 177 Copy - icro...page 178 Chamfer - icro...page 178 ong Nose - icro...page 179 ong Nose - icroscope...page 179 Back Edge - icro...page 180 Boredrill - icro...page 180 Boring Inserts 172

3 Vardex Ordering Code System PowerBore Inserts T 1 D W VTX 7 1- Insert Shape 2 - Clearance Angle 3 - Tolerance Class 4 - Insert Type C - Diamond 80 deg. T - Triangle W - Trigon 80 deg. C - 7 deg. D - 15 deg. 0 - Special Tolerance Class W - Hole + Countersink 5 - Insert Dimension 40-IC Thickness-1.02mm 41-IC Thickness-1.19mm 42-IC Thickness-1.57mm 50-IC Thickness-2.44mm 6 - Corner adius Carbide Grade VTX icro Boring Inserts - Double Ended 1 S 2 I Bore VX 9 1- Insert Dia. 2 - Tool Group 3 - Type of Insert 4 - H or H 5 - Corner adius S - Solid Carbide I - - ight Hand Insert - eft Hand Insert Tool ength 7 - Tool Application 8 - Front elief 9 - Carbide Grade U - Ultra Short S - Short - edium - ong Bore - Boring Copy - Boring Copy Chamfer - Boring Chamfer Back - Back Edge 3527, 3537, ong Nose BD - Bore Drill 1 - With elief 0 - Without elief VX Inserts - Single Ended 17 3 BC / 8 VBX 9 Boring Inserts 1 - Product ine 2 - Insert Size 3 - in Bore Dia. 4 - Type of Application 5-6 Nose adius - icroscope 4, 5, 6, BC - Boring C - Copy ong Nose 0.1, 0.15, 0.2 (mm) 7 - Overhang ength 8 - H or H 9 - Carbide Grade H - H VBX 173

4 Boring T IC 15 CD0W CD0W Inserts Insert Size Ordering Code Dimensions [mm] Insert Screw IC T.156 CD0W CD0W CD0W VS01 TD0W Boring Inserts TD0W Inserts Insert Size Ordering Code Dimensions [mm] IC T TD0W TD0W TD0W Insert Screw VS01, VS40 174

5 Boring IC T 7 WC0W 4213, 4214 WC0W Inserts Insert Size Ordering Code Dimensions [mm] IC T WC0W WC0W Insert Screw VS40 IC T 7 TD0W WC0W Inserts Insert Size Ordering Code Dimensions [mm] IC T WC0W WC0W Insert Screw VS41 Boring Inserts 175

6 icro Boring - Boring F S d H-Double Ended icro - Double Ended Insert dia. Ordering Code in. Bore Dia. d (mm) H S F mm Holder SI0.1U-Bore SI0.1S-Bore SI0.2S-Bore SI0.2-Bore SC SI0.2S-Bore SI0.2-Bore SC SI0.2-Bore SI0.2S-Bore SI0.2-Bore SC..- SI0.2-Bore SI0.2S-Bore SI0.2-Bore SC SI0.2 -Bore SI0.2S-Bore SI0.2-Bore SC SI0.2-Bore Boring Inserts 176

7 icro Boring - Boring 8 d F S max H-Single Ended icro - Single Ended Insert dia. Ordering Code in. Bore Dia. d (mm) H/H S max F mm Holder 410BC 10 06/ BC 10 09/ BC 10 09/ BC 10 09/ BC 10 4/ BC 15 0/ BC 15 6/ HC BC 15 20/ BC 15 0/ BC 15 6/ BC 15 21/ BC 15 26/ BC 20 0/ BC 20 6/ BC 20 21/ BC 20 26/ HC BC 20 30/ BC 20 35/ BC 20 6/ BC 20 21/ BC 20 26/ BC 20 30/ HC BC 20 35/ BC 20 40/ BC 20 25/ BC 20 35/ BC 20 40/ HC BC 20 45/ BC 20 50/ Boring Inserts icroscope eft-handed tools available upon request (Example: 417BC ) 177

8 icro Boring Copy F 25 S d H-Double Ended icro - Double Ended Insert dia. Ordering Code in. Bore Dia. d (mm) H S F mm Holder 4.0SI0.2S-Copy SI0.2-Copy SC SI0.2-Copy SI0.2S-Copy SI0.2-Copy SC..- SI0.2-Copy icro Boring Chamfer F 90 d S S1 H-Double Ended Boring Inserts icro - Double Ended Insert dia. Ordering Code in. Bore Dia. d (mm) H F S1 S mm Holder 4.0SI0.2S-Chamfer SI0.2-Chamfer SC SI0.2-Chamfer SI0.2S-Chamfer SI0.2-Chamfer SC...- SI0.2-Chamfer

9 icro Boring - ong Nose 35 F S d H-Double Ended icro - Double Ended Insert dia. Ordering Code in. Bore Dia. d(mm) H F S mm Holder SI0.2S SI SC...- SI SI0.2S SI SC SI SI0.2S SI SC SI icro Boring - ong Nose 47º d 3º H-Single Ended F S max icro - Single Ended Insert dia. Ordering Code in. Bore Dia. d(mm) H/H S max F mm Holder 442C 15 0/ C 15 6/ HC C 15 21/ C 20 6/ C 20 25/ HC C 20 6/ C 20 21/ HC C 20 30/ icroscope eft-handed tools available upon request (Example: 442C 15 0) Boring Inserts 179

10 icro Boring - Back Edge A 7º W F d S S1 W1 min. width H-Double Ended icro - Double Ended Insert dia. Ordering Code in. Bore Dia. d(mm) H A W W1 S S1 F mm Holder SI0.2S-Back SI0.2-Back SC SI0.2S-Back SI0.2-Back SC SI0.2-Back SI0.2S-Back SI0.2-Back SC...- SI0.2-Back icro Boring - Boredrill 0.2 D Hole D A d H-Double Ended Boring Inserts icro - Double Ended Insert dia. Ordering Code in. Bore Dia. d(mm) H A mm Holder SI0.2-BD SC SI0.2-BD SI0.2-BD SC SI0.2S-BD SI0.2-BD SC SI0.2-BD

11 Boring > Toolholders

12 BOING TOOHODES Thread Turning Index Back to ain Index VADEX Ordering Code System...Page 182 PowerBore Boring Bars for CD0W Inserts...Page 183 PowerBore Boring Bars for TD0W Inserts...Page 184 PowerBore Boring Bars for WC0W Inserts (4213, 4214)...Page 185 PowerBore Boring Bars for WC0W Inserts (5013, 5014)...Page 186 Toolholders - icro Double Ended...Page 187 Toolholders - icroscope Single Ended...Page 188 Vardex Ordering Code System PowerBore Toolholders C D 3 T 4 J Shank Style C - Carbide S - Steel 2 - Shank Dia mm mm 06 - mm mm mm mm 3 - Bar Dia. [D1] A B C D E F - G H J Insert Shape 5 - Holder ength [2] C - Diamond 80 Deg. T - Triangle W- Trigon 80 Deg. A - 57 C - 64 D - 70 E - 76 G - 89 J P Front elief Angle 0, 5, 7 icro and S 1 2 C Holder Shape 2 - Holder Type 3 - Cooling 4 - Holder Dia. 5 - Bore Size S - Sleeve (Double Ended) - icroscope (Single Ended) - icro (Double Ended) H - icroscope (Single Ended) C - Coolant Channel 10, 12, 16, 20 icro Size 3, 4, 5, 6, 7, 8, 10 Boring Holders 182

13 PowerBore Boring Bars for CD0W Inser ts D1 A* Alloy Steel or Carbide Shank D Alloy Steel Oversize Shank D1 A* 2 D 2 Alloy Steel Shanks - Standard Size Shank Ordering Code A D D1 2 angle shank dia. bar dia. min.bore overall length bar length Insert Type Screw Torx Key S05-ACC S05-BCC S05-DCC CD0W VS01 VT51 S05-DCC D1=D S06-FCE S06-FCE Solid Carbide Shank with Alloy Steel Head - Standard Size Shank Ordering Code A D D1 2 angle shank dia. bar dia. min.bore overall length bar length Insert Type Screw Torx Key 4.0 C04-ACP C05-CCJ C05-DCJ CD0W VS01 VT51 C05-DCJ D1=D C06-FCJ C06-FCJ Alloy Steel Shanks- Oversize Shank Ordering Code A D D1 2 angle shank dia. bar dia. min.bore overall length bar length Insert Type Screw Torx Key S08-BCA S08-ECA S08-ECA CD0W VS01 VT51 S08-GCC S08-GCC Boring Holders * 5 angle for facing and thru-hole boring * 0 angle for thru-hole boring and boring to a shoulder 183

14 PowerBore Boring Bars for TD0W Inser ts D1 A* Alloy Steel or Carbide Shank D D1 A* Alloy Steel Oversize Shank 2 D 2 Alloy Steel Shanks - Standard Size Shank Ordering Code A D=D1 2 angle bar dia. min.bore overall length Insert Type Screw Torx Key S05-DTG VS01 S05-DTG S06-FTJ TD0W VT51 S06-FTJ VS40 S08-JTJ S08-JTJ Solid Carbide Shank with Alloy Steel Head - Standard Size Shank Ordering Code A D=D1 2 angle bar dia. min.bore overall length Insert Type Screw Torx Key C05-DTJ VS01 C05-DTJ C06-FTJ TD0W VT51 C06-FTJ VS40 C08-JTJ C08-JTJ Boring Holders Alloy Steel Shanks - Oversize Shank Ordering Code A D D1 2 angle shank dia. bar dia. min.bore overall length bar length Insert Type Screw Torx Key S12-ETC VS01 S12-ETC S12-GTD TD0W VT51 S12-GTD VS40 S12-HTE S12-HTE * 5 angle for facing and thru-hole boring * 0 angle for thru-hole boring and boring to a shoulder

15 PowerBore Boring Bars for WC0W Inserts (4213, 4214) A* Alloy Steel or Carbide Shank D1 D D1 A* Alloy Steel Oversize Shank D 2 Alloy Steel Shanks - Standard Size Shank 5.0 Ordering Code A D=D1 angle bar dia. min.bore bar Iength Insert Type Screw Torx Key S05-DWC S05-DWC S06-FWJ S06-FWJ WC0W4213 WC0W4214 VS40 VT51 Solid Carbide Shank with Alloy Steel Head - Standard Size Shank 5.0 Ordering Code A D=D1 angle bar dia. min.bore bar Iength Insert Type Screw Torx Key C05-DWJ C05-DWJ C06-FWJ C06-FWJ WC0W4213 WC0W4214 VS40 VT51 Alloy Steel Shanks - Oversize Shank 10.0 Ordering Code A D D1 2 angle shank dia. bar dia. min.bore overall length bar length Insert Type Screw Torx Key S10-EWA S10-EWA S10-GWC S10-GWC WC0W4213 WC0W4214 VS40 VT51 Boring Holders * 5 angle for facing and thru-hole boring * 0 angle for thru-hole boring and boring to a shoulder 185

16 PowerBore Boring Bars for WC0W Inserts (5013, 5014) D1 A* Alloy Steel or Carbide Shank D D1 Alloy Steel Oversize Shank A* D 2 Alloy Steel Shanks - Standard Size Shank 8.0 Ordering Code A D=D1 angle bar dia. min.bore bar Iength Insert Type Screw Torx Key S08-JWJ S08-JWJ WC0W5013 WC0W5014 VS41 VT51 Solid Carbide Shank with Alloy Steel Head - Standard Size Shank 8.0 Ordering Code A D=D1 angle bar dia. min.bore bar Iength Insert Type Screw Torx Key C08-JWJ C08-JWJ WC0W5013 WC0W5014 VS41 VT51 Alloy Steel Shanks - Oversize Shank 10.0 Ordering Code A D D1 2 angle shank dia bar dia. min.bore overall length bar length Insert Type Screw Torx Key S10-HWE S10-HWE WC0W5013 WC0W5014 VS41 VT51 Boring Holders 186 * 5 angle for facing and thru-hole boring * 0 angle for thru-hole boring and boring to a shoulder

17 Toolholders d Double Ended 0 D ocation Screw icro - Double Ended icro Insert Dia. Shank Dia. Ordering Code ocation Screw* Clamping Screw x 3 d (mm) D 0 Screw Key Screw Key SC Short 89 4GIS8X SC edium 96 4GIS8X SC Short 104 4GIS8X SC edium 111 4GIS8X SC Short 89 4GIS8X edium 96 4GIS8X SC ong 101 4GIS8X SC Short 104 4GIS8X edium 111 4GIS8X SC ong 116 4GIS8X SC SC16-20 SC20-16 SC SC SC SC Short 16 - edium 21 - ong 9 - Short 16 - edium 21 - ong 12 - Short 20 - edium 28 - ong 15 - Short 25 - edium 35 - ong * Every toolholder package contains the full range of location screws needed. 4GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X GIS8X10 10 K4.0 4X0.7X4.0 K2.0 6X1.0X5.0 K3.0 Boring Holders 187

18 Toolholders d H H1 B 13.5 D Coolant Holes icro - Single Ended icro Insert Dia. Ordering Code Dimensions (mm) d (mm) D=B H1 H Clamping Screw Key HC HC HC HC HC HC HC S7DT15 KT15 HC HC HC HC HC HC Simple Clamping System Simple and fool-proof, the new clamping system uses one large screw to secure the insert in the holder Boring Holders Stopper Pin Provides precise cutting edge height and perfect axial location 188

19 Boring > Technical Data

20 BOING TECHNICA DATA Thread Turning Index Back to ain Index PowerBore...Page 190 ecommended Cutting Data - PowerBore and icro...page 191 Grades and Their Applications...Page 191 PowerBore Insert Boring Bar Insert Torx Screw Screw Description Torx key A CD0W VS Oval X 2.77G. B TD0W in. Bore 7.1 > Bore 7.1 VS01 VS Oval X 2.77G. 2 X 0.4 X 3.86G. E WC0W4213, WC0W4214 VS40 2 X 0.4 X 3.86G. VT51 Boring Technical Data 190 F WC0W5013, WC0W5014 VS41 2 X 0.4 X 4.90G.

21 ecommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/rev] and ax Depth [mm] aterial Group PSteel Stainless Steel K Cast Iron N(K) Non- Ferrous etals S() Heat esistant aterial H(K) Hardened aterial Vardex No. 1 aterial Hardness Brinell HB Vc [m/min] VTX Coated VX/ VBX (icro & (PowerBore) icroscope) Feed [mm/rev] Power Bore icro/ icroscope ax Depth [mm] PowerBore icro / CD0W TD0W WD0W icroscope ow carbon (C= %) Unalloyed steel edium carbon (C= %) High Carbon (C= %) Non hardened ow alloy steel 5 Hardened (alloying elements 5%) 6 Hardened High alloy steel Annealed (alloying elements>5%) Hardened ow alloy (alloying elements <5%) Cast steel 10 High alloy (alloying elements >5%) Stainless steel Non hardened Feritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast feritic Hardened Stainless steel Austenitic Cast austenitic Hardened alleable Ferritic (short chips) Cast iron Pearlitic (long chips) Grey ow tensile strength Cast iron High tensile strength Nodular SG iron Feritic Pearlitic Wrought Non aging Aluminium alloys Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si 13-22% Copper and Brass copper alloys Bronze and non leaded copper Annealed (Iron based ) High temperature Aged (Iron based) alloys Annealed (Nickel or Cobalt based) Aged (Nickel or Cobalt based) Titanium alloys Pure 99.5 Ti 400m α+β alloys 1050m Extra hard steel Hardened & tempered Grades and Their Applications 45-50Hc 51-55Hc VTX VX VBX General use carbide grade. TiAlN coated. General use carbide grade for icro inserts. TiN coated General use carbide grade for icroscope inserts. TiCN coated 191 Boring Technical Data

22 Boring Technical Data 192