Electrical Engineering High Temperature Technology Surface Finishing 32 39

Transcription

1 Electrical Engineering High Temperature Technology Surface Finishing 32 39

2 FRIAIT -DEGUSSIT Oxide Ceramics Electrical Engineering Ceramic-Metal Assemblies Metallised Ceramics

3 SINGE TERMINA FEEDTHROUGHS Fe ØM Voltage (DC) Ø M Ø D Ø F Ø J G K 1 4 kv M4 1,6 7,0 3, kv M6 2,5 9,0 4, kv M6 2,5 10,8 5, kv M8 3,8 13,5 6, FRIAIT F99,7 13 G 1 K Feedthroughs are also available in other dimensions ØJ ØF 04 Electrical Engineering FRIAIT -DEGUSSIT Oxide Ceramics

4 SINGE TERMINA FEEDTHROUGHS Voltage (DC) Conductor Current Ø D Ø F G K kv Ni42 5 A 1,5 10, kv NiFeCo 4 A 1,5x0, , kv NiFeCo 5 A 1,5x0, , kv NiFeCo 5 A 1,5x0, , kv Cu 15 A 1,5x0, , kv Ni42 5 A 1, kv Cu 15 A 1, kv Ni42 8 A 2, kv Cu 25 A 2, kv NiFeCo 5 A 1,5x0, , kv Cu 15 A 1,5x0, , kv Ni42 12 A 3, kv Cu 40 A 3, kv Ni42 20 A 4,0 10, kv Cu 60 A 4,0 10, kv Ni42 25 A 5,0 13, kv Cu 80 A 5,0 13, kv Cu 120 A 8,0 19, FRIAIT F99,7 ØF 2 G 1 K Feedthroughs are also available in other dimensions Electrical Engineering 05 FRIAIT -DEGUSSIT Oxide Ceramics

5 SINGE TERMINA FEEDTHROUGHS FRIAIT F99,7 ØK 1 G Voltage (DC) Conductor Current Ø D Ø F G Ø K kv Ni42 4 A 1,5 x 0,25 4 2,8 4, kv Ni42 5 A 1,5 4 2,8 4, kv Cu 5 A 1,5 4 2,8 4, kv Ni42 30 A 7,5 x 0, kv Cu 90 A 7,5 x 0, Feedthroughs are also available in other dimensions 2 ØF 06 Electrical Engineering FRIAIT -DEGUSSIT Oxide Ceramics

6 SINGE TERMINA FEEDTHROUGHS Voltage (DC) No. of eakage Ø M Ø D Ø F Ø A Ø A1 G K K1 2 Article Flutes Path no. 25 kv 3 54 M6 2, This feedthrough could be adjusted with different conductors for special electrical standards. ØA ØM Fe 10,4 FRIAIT F99,7 G K 2 K1 Ø13 ØA1 ØF Voltage (DC) No. of eakage Ø M Ø D Ø F Ø A Ø A1 G K K1 2 Article Flutes Path no. 50 kv ,8 88, ,6 141, This feedthrough could be adjusted with different conductors for special electrical standards. Fe ØA ØM 17 FRIAIT F99,7 G K1 Ø36 ØA1 ØF Electrical Engineering 07 FRIAIT -DEGUSSIT Oxide Ceramics

7 MUTITERMINA FEEDTHROUGHS ØF Voltage (DC) Current Ø D Ø J Ø F G V Pin-Pin 1 kv Pin-Flange 500 V Pin-Pin 1 kv Pin-Flange 4 A 1,5 x 0, , (2-terminal) 4 A 1,5 x 0, , (4-terminal) Feedthroughs are also available in other dimensions 1 FRIAIT F99,7 2 G ØJ FRIAIT F99,7 ØG ØM 2 1 Voltage (DC) Current Ø D Ø A Ø G Ø J V Pin-Pin 1 kv Pin-Flange 4 A 1,5 x 0, ,2 15, (5-terminal) Feedthrough is also available in other dimensions ØJ 5x72 ØA Electrical Engineering FRIAIT -DEGUSSIT Oxide Ceramics

8 TUBE-TO-TUBE INSUATORS Voltage (DC) No. of Flutes eakage Path Available with Ø F Ø A Ø J G 15 kv , Tube-To-Tube Insulator is also available in other dimensions ØF FRIAIT F99,7 G ØJ ØA Voltage (DC) Ø A Ø F Ø J G 5 kv 13,5 8 x Tube-To-Tube Insulator is also available in other dimensions (NiCo2918) ØF 8 FRIAIT F99,7 G (NiCo2918) 8 ØJ ØA Voltage (DC) Ø A Ø F Ø J G 15 kv Tube-To-Tube Insulator is also available in other dimensions (CrNiFe) FRIAIT F99,7 ØA ØF Ø G 16.5 ØJ Electrical Engineering 09 FRIAIT -DEGUSSIT Oxide Ceramics

9 STANDOFFS Voltage (DC) eakage Path Ø D 1 10 kv 25 7,5 8 25, kv 38 9,5 6 38, (Cu) 1 Standoffs are also available in other dimensions FRIAIT F99, (Cu) 1 M3 Voltage (DC) eakage Path Ø D 1 15 kv , Standoff is also available in other dimensions Ø14 M6 1 FRIAIT F99, Electrical Engineering FRIAIT -DEGUSSIT Oxide Ceramics

10 STANDOFFS Voltage (DC) eakage Path Ø D 1 40 kv , Customized parts with different lengths, different diameters or different number of flutes are also available. Ø14 M6 1 FRIAIT F99,7 1 Standard Description Material No. American Standard Description 9S Standard description and materials of the steels which are used in the field of Electrical Engineering X5CrNi18-10 X6CrNiTi18-10 X6CrNiMoTi X2CrNiMo AISI 304 AISI 321 AISI 316Ti AISI 316N Ni ASTM F 29, F 30 NiCo29-18 NiCo28-23 OF-Cu SE-Cu Ni99,6 C-Ni99 Titan Grade 2 Alloy C ASTM F 15 ASTM F 15 ASTM B 187, B ASTM B ASTM B 265 ASTM B 564 Electrical Engineering 11 FRIAIT -DEGUSSIT Oxide Ceramics

11 FRIAIT -DEGUSSIT Oxide Ceramics High Temperature Technology Tubes, Rods, Multi-Bore Tubes, Crucibles, Plates, Boats, Combustion Trays and Grinding Pieces

12 TUBES DEGUSSIT A23 one end closed DEGUSSIT A23 both ends open Ød Ød Ø D Ø d ength max. closed ength max. open 3 1, ** * ** * * ** * ** * * ** * ** * * with flange available ** normative size for thermocouple 14 High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

13 TUBES Ø D Ø d ength max. open 0,50 0, ,60 0, ,80 0, ,00 0, ,00 0, ,10 0, ,20 0, ,50 1, ,60 0, ,70 1, ,00 1, ,00 1, ,00 1, ,50 1, ,70 1, DEGUSSIT A23 Thin insulating tube both ends open Ød Ø D Ø d ength max. open DEGUSSIT A23 Thin wall tube both ends open Ød High Temperature Technology 15 FRIAIT -DEGUSSIT Oxide Ceramics

14 TUBES DEGUSSIT A24 one end closed DEGUSSIT A24 both ends open Ød Ød Ø D Ø d ength max. closed ength max. open SQUARE-SECTION TUBES DEGUSSIT A23 B H B H ength max TUBES FOR OXYGEN PROBES DEGUSSIT FZY one end closed DEGUSSIT FZY both ends open Ø D Ø d ength max. closed ength max. open Ød Ød 16 High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

15 NORMATIVE TUBES FOR THERMOCOUPES Ø D Ø d ength max DEGUSSIT A23 Protective tube one end closed Ød Ø D Bore-Ø Number of bores ength max. 4 0, , , , ,5 1, ,5 1, DEGUSSIT A23 Multi-bore tube ength outer protective tube ength inner protective tube ength bore tube THERMOCOUPE For a standard thermocouple with an outer protective tube 180 you need an inner protective tube 200 and a bore tube 205. High Temperature Technology 17 FRIAIT -DEGUSSIT Oxide Ceramics

16 MUTI-BORE TUBES DEGUSSIT A23 round on request with notch Ø D Bore-Ø Number of bores ength max. 0,90 0, ,20 0, ,55 0, ,00 0, ,50 0, ,00 0, ,00* 0, ,00 1, ,00 1, ,00* 1, ,00* 1, ,20 0, ,35 0, ,80 0, ,00* 0, ,00 1, ,50* 1, ,50* 1, ,00 0, ,00 0, ,00 0, * Normative size for thermocouple DEGUSSIT A23 oval on request with notch D/d Bore-Ø Number of bores ength max. 1,55/0,90 0, ,30/1,40 0, ,00/1,50 0, ,20/2,20 1, High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

17 BEADS Ø D Bore-Ø Number of bores ength max. 4 0, , , , DEGUSSIT A23 Ø D Bore-Ø ength max. 3,5 1,0 3, ,0 1,5 4, ,0 2,5 5, ,0 3,8 7, ,5 5,0 10, Ød DEGUSSIT A23 TUBES FOR HEATING COIS Ø D Ø d Thread breath Thread depth Thread pitch ength max ,0 1,0 1, ,0 1,0 1, ,0 1,0 1, ,5 1,2 2, ,0 1,6 2, ,0 2,0 2, ,5 2,0 5, DEGUSSIT A23 Ød High Temperature Technology 19 FRIAIT -DEGUSSIT Oxide Ceramics

18 RODS DEGUSSIT A23 rund Ø D ength max. 0, , , , , , , , , , , , , , BANDS DEGUSSIT A23 B H B H ength max High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

19 BARS Ø D ength max Tolerances Diameter: ength: Deviation: FRIAIT F99,7 round + 1 / + 4 mm +/- 5 mm max. 0,5 % of the total length High Temperature Technology 21 FRIAIT -DEGUSSIT Oxide Ceramics

20 CRUCIBES DEGUSSIT A23 Tammann 1 2 H Ø D1 Ø D2 H Tammann No. approx. Vol. ml , , , , , , , I a 22, I b 60, I c 123, II a 90, II b 180, II c III a 300, III b 490, III c 790, IV a 1070, High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

21 CRUCIBES Ø D1 Ø D2 H approx. Vol. ml A , , , , , , , , , DEGUSSIT A23 DEGUSSIT A24 DEGUSSIT A25 DEGUSSIT FZY cylindrical Ø D1 Ø D2 H approx. Vol. ml A , , , , , , , H Ø D1 Ø D2 H approx. Vol. ml A , , Ø D1 Ø D2 H approx. Vol. ml FZY , , , , , , , , High Temperature Technology 23 FRIAIT -DEGUSSIT Oxide Ceramics

22 CRUCIBES DEGUSSIT A23 DEGUSSIT FZY conical high form 1 2 H Ø D1 Ø D2 Ø D3 H approx. Vol. ml A , , , , , , , Ø D1 Ø D2 Ø D3 H approx. Vol. ml FZY , , , , , , DEGUSSIT A23 conical wide form H Ø D1 Ø D2 Ø D3 H approx. Vol. ml A , , , , , , , High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

23 SIP-ON CRUCIBES Ø5 Ø4 DEGUSSIT A23 Ø 17 Ø 16 R 8 R , Ø2 Ø DEGUSSIT A23 Ø 2,5 Ø 3, Ø8 Ø6 DEGUSSIT A23 6 ( 15 ) 0,6 8,4 8 6 Ø2,55 Ø4,3 High Temperature Technology 25 FRIAIT -DEGUSSIT Oxide Ceramics

24 PATES DEGUSSIT A23 DEGUSSIT A25 round Ø D Ø d H A23 without bore A23 with bore Ø D Ø d H A25 without bore A25 with bore Sizes of plates up to approx. Ø 350 x 20 upon request 26 High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

25 PATES B H A DEGUSSIT A23 DEGUSSIT A25 FRIAIT F99,7 FRIAIT FZM FRIAIT FZT rectangular B H A B H B H F99, B H FZM B H FZT , Sizes of plates up to approx. 700 X 350 x 20 upon request High Temperature Technology 27 FRIAIT -DEGUSSIT Oxide Ceramics

26 BOATS DEGUSSIT A23 B H W approx. Vol. ml ,0 0, ,0 0, ,0 1, ,5 1, B ,5 3, ,5 4, H ,0 5, ,0 7, W ,0 4, ,0 7, ,0 10, ,0 19, ,0 36, COMBUSTION TRAYS DEGUSSIT A23 DEGUSSIT A24 DEGUSSIT A25 DEGUSSIT FZY B W H B H W approx. Vol. ml A , , , , B H W approx. Vol. ml A , B H W approx. Vol. ml A , B H W approx. Vol. ml FZY , , , , High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

27 GRINDING PIECES Ø = H Piece/l Piece/kg kg/l , , , , , DEGUSSIT A23 Other dimensions and other materials upon request INSUATING POWDERS Type Constituents Crystal-ø calcinated VM Al 2 99,50 % < 10μ 99 % Na 2 O 0,25 % < 6μ 92 % CaO 0,15 % < 5μ 80 % Fe 2 0,05 % < 4μ 60 % SiO 2 < 0,05 % < 3μ 30 % Al 2 calcinated Al 2 fused Primarily for electrical insulation of cathode heaters and as fillers of casting resins. Type Constituents Crystal-Ø fused E-Nr. 100 Al 2 > 99,7 % ~180μ E-Nr. 250 Al 2 > 99,7 % ~60μ Primarily in dry filling for thermal insulation of electrical furnaces. CEMENT Type Constituents Crystal-Ø Al 2 Al 2 > 94 % ~150μ SiO 2 ca. 5 % Al 2 SiO 2 95% Agglomerates Sealing thermocouples in furnace linings, embedding of heating coils or platinum crucibles etc. The cement is diluted with water to the requested consistency. Since it is not cold-hardening, it contains 0.5% organic binder to increase its dry strength. This binder is burned off completely during the heating process. Above 1200 C progressive hardening of the cement begins, as a result of sintering. High Temperature Technology 29 FRIAIT -DEGUSSIT Oxide Ceramics

28 TOERANCES CONCERNING HIGH TEMPERATURE TECHNOOGY The accuracy of the size of the sintered parts depends essentially on the material and the method of manufacture. Tubes, Multi-Bore Tubes and Rods Ø > 3 mm as well as Bands: Diameter ± 5 % (but not less than ± 0,1 mm) ength ± 1 % inearity: Maximum deviation 0.5% of total length. Tubes, Multi-Bore Tubes and Rods Ø < 3 mm: Diameter ± 5 % (but not less than ± 0,05 mm) ength ± 1 % inearity: Maximum deviation 0.5% of total length. Crucibles, Plates, Boats, Combustion Trays: Tolerances ± 3 % (but not less than ± 0,1 mm) Deviation: Maximum 0,5% of the total diagonal Beads and Grinding Pieces: Tolerances ± 3 % (but not less than ± 0,1 mm) All dimensions in mm. On request, we also supply parts with dimensions not listed in this delivery programme and in other ceramic materials. 30 High Temperature Technology FRIAIT -DEGUSSIT Oxide Ceramics

29 PRECISION BAS Ø D 1, , , , , , , , , , , , , , , , , , , , , , Ø D 13, , , , , , , , , , , , , , , , , , , , , , FRIAIT F99,7 Quality: Grade 25, polished surface Sphericity: 0,6 μm Diameter Tolerance: 2,5 μm Other dimensions and further geometrical tolerances upon request High Temperature Technology 31 FRIAIT -DEGUSSIT Oxide Ceramics

30 FRIAIT -DEGUSSIT Oxide Ceramics Surface Finishing Grinding Tools

31 GRINDING TOOS DEGUSSIT A24 Benchstone Dimensions fine medium coarse 100 x 25 x * 150 x 25 x * 200 x 50 x Tapered stone 100 x 30 x 7/ DEGUSSIT A24 Benchstone in wooden case 100 x 25 x * 100 x 25 x x 50 x x 50 x Benchstone in wooden case, removable one face medium, one face fine Triangular 100 x x x x x Quadrangular 100 x x x x x Flat 100 x 6 x = aluminium oxide, ruby colour * DEGUSSIT A24 = aluminium oxide lightly porous, white colour Possible deviation in dimension 34 Surface Finishing FRIAIT -DEGUSSIT Oxide Ceramics

32 GRINDING TOOS Dimensions fine medium coarse 100 x semi-circular 100 x 13 x rhomboid 100 x 5 x conical 100 x pencil 100 x x x x circular 100 x 15 x 3/0, knife = aluminium oxide, ruby colour Possible deviation in dimension Surface Finishing 35 FRIAIT -DEGUSSIT Oxide Ceramics

33 ASSORTMENT OF FIES AND MIDGET FIES Assortment of Midget Files Dimensions Shape Type 50 x 1 fine x 2 fine x 2 fine x 3 fine x 1 fine x 2 fine x 3 fine x 3 x 0,3 fine x 4 fine x 5 x 1,5 fine x 4 x 1,5 fine The midget files article no contains 1 holder and 2 collets as well as one each of the a.m. listed files. Single files are also available separately. Files Assortment Dimensions Shape Type 100 x 10 mittel x 10 mittel x 8 x 6 fein x 10 grob x 6 mittel The files article no.: contains one each of the a.m. listed files. 36 Surface Finishing FRIAIT -DEGUSSIT Oxide Ceramics

34 FINE GRINDING WHEES Ø D B Ø d (wmb*) Ø d (nmb*) fine If not otherwise stated, wheels with metal bushings will be supplied. Profile I and Profile II upon request Profil gerade I 60 II 45 Other dimensions and other types upon request * wmb = with metal bushing * nmb = without metal bushing BURNISHING WHEES Ø D1 Ø D2 Ø D3 a Ø62 Ø42 Ø10 fine a 12 Ø D1 Ø D2 Ø D3 a fine Ø70 Ø60 Ø a The listed burnishing wheels are available in fine type only. Surface Finishing 37 FRIAIT -DEGUSSIT Oxide Ceramics

35 FINE GRINDING TOOS cylindrical mounted point Ø D Ø d H fine medium 2 2, , ength of the shaft from 30 mm up to 35 mm cylindrical mounted point Ø D Ø d H fine medium 4 2, mounted point angle 60 Ø D Ø d H fine medium 4 2, ength of the shaft 30 upto 35 mm Available in type fine and type medium Other dimensions and other types available upon request 38 Surface Finishing FRIAIT -DEGUSSIT Oxide Ceramics

36 MATERIA DATA Material FRIATEC-Brand Characterisation Al 2 Aluminium Oxide Al 2 Aluminium Oxide Al 2 Aluminium Oxide Al 2 Aluminium Oxide Al 2 Aluminium Oxide Al 2 (+ ZrO 2 ) Aluminium Oxide, fine grain stabilized ZrO 2 Zirconium Oxide ZrO 2 Zirconium Oxide FRIAIT F99,7 DEGUSSIT A23 DEGUSSIT A24 DEGUSSIT A25 FRIAIT FZT FRIAIT FZM FRIAIT FZY Pure Al 2, dense, extremely resistant to wear and corrosion, very high electrical insulation properties Pure Al 2, dense, without any binder, red colour, wear resistant and tough, also called sintered ruby Pure Al 2, dense, excellent thermal and electrical resistance properties, corrosion resistant, permeable to microwaves Pure Al 2, slightly porous, good resistance to thermal shock, extemely good creep strength Pure Al 2, very porous, good thermal insulation, highest resistance to thermal shock of all the Al 2 materials Al 2 toughened with ZrO 2, dense, high strength, good resistance to thermal shock, extremely resistant to wear and corrosion, fine grain size ZrO 2 partially stabilized with MgO, dense, high strength and highly wear resistant, extremely resistant to corrosion and thermal shock Partially stabilized with Y 2, dense, high purity ZrO 2, high temperature and corrosion resistance, ion conducting for measuring oxygen Other ceramic materials upon request Surface Finishing 39 FRIAIT -DEGUSSIT Oxide Ceramics

37 FRIAIT -DEGUSSIT Oxide Ceramics for: Electrical Engineering High Temperature Technology Mechanical Engineering Surface Finishing COMPETENCE PUS RESPONSIBIITY Our customers rightly expect first-class performance with lasting value. Besides the competence to achieve this, we also undertake the responsibility for it. Ask for the evidence: FRIAIT -DEGUSSIT is the technological and market leader in ceramic materials for the 21 st Century. FRIATEC AG Division FRIAIT -DEGUSSIT Postfach , D Mannheim Steinzeugstr. 50, D Mannheim Tel: Fax: Web: