luxaprint medicalprint

Transcription

1 luxaprint medicalprint Materials for 3D Printing High Performance Polymers

2 luxaprint 3D shell, luxaprint 3D mould, medicalprint clear, medicalprint opaque Hearing Protection (passive and solid) luxaprint 3D mould, medicalprint clear, luxaprint 3D flex earmould (solid) luxaprint 3D mould, medicalprint clear, luxaprint 3D flex Product Overview Swimming Plugs luxaprint 3D cast 2.0, luxaprint 3D flex foil-earmould luxaprint 3D shell, luxaprint 3D mould, medicalprint clear, medicalprint opaque CASTINGS/Casting Mould luxaprint 3D cast 2.0, cast separator 2.0, cast separator PU Due to the close interaction of manufacturing and digital technologies, the significance of the materials have been increasing. Already today, highly differentiated material properties are contributing to the optimization and speedup of customers manufacturing processes. We develop biocompatible silicones and high performance composites for medical applications. The polymer chemistry of material science is our universe and power unit for safe, sustainable materials with significant product value and 4.0 compatibility. The unique physical properties of polymer compounds offer nearly unlimited possibilities for tomorrow s products. As a middle sized company of the chemical industry we rely on a high degree of specialization, well above-average investment in development and dedicated employees. Our enthusiasm and innovative strength lies in every one of the products you will get to know over the next pages. All of them count among the best the market has to offer. DETAX GmbH & Co. KG Ettlingen, Germany OCtober luxaprint 3D shell, luxaprint 3D mould, medicalprint clear, medicalprint opaque luxaprint 3D shell, luxaprint 3D mould, medicalprint clear, medicalprint opaque 3

3 black intensive red luxaprint 3D shell Foil-Earmould white beige intensive blue med resin low viscosity high initial hardness max building speed max construction precision very high surface hardness strong depth curing reduced sedimentation tendency easy remixing UV curing premium resin (wavelength 385 nm) for generative manufacturing of hard ITE shells. Markedly lower viscosity than conventional materials (=> reduced loss of material, easier cleaning). Maximum construction safety, even for finest support structures, due to high initial hardness. Very high mechanical flexural strength and fracture resistance, without being brittle. Accelerated throughput by short light exposure times. Biocompatible & Bisphenol A free. Medical device Class IIa, standard colours: beige, black, white, intensive blue, intensive red Hardness Shore D > 82 Flexural strength DIN EN ISO 178* MPa > 70 Flexural modulus DIN EN ISO 178* MPa > 1800 Tensile strength DIN EN ISO 527-1** MPa > 47 Elongation DIN EN ISO 527-1** > 9% * Plastics: Determination of flexural properties (in accordance with the norm at room temperature) ** Plastics: Determination of tensile properties (in accordance with the norm at room temperature) beige g black g white g intensive red g intensive blue g 4 5

4 intensive blue clear blue rose luxaprint 3D mould Earmould Hearing Protection (passive and solid) rose-orange red light-beige med resin low material consumption high initial hardness max building speed max construction precision very high surface hardness optimum depth curing clear g rose g rose-orange g light-beige g red g blue g intensive blue g UV curing premium resin (wavelength 385 nm) for generative manufacturing of hard earmoulds and hearing protection. Markedly lower viscosity than conventional materials (=> reduced loss of material, easier cleaning). Maximum construction safety, even for finest support structures, due to high initial hardness. Very high mechanical flexural strength and fracture resistance, without being brittle. Accelerated throughput by short light exposure times. Highest transparency without fillers. Biocompatible & Bisphenol A free. Medical device Class IIa, standard colours: clear, rose, rose-orange, light beige, blue, red, intensive blue Hardness Shore D > 84 Flexural strength DIN EN ISO 178* MPa > 75 Flexural modulus DIN EN ISO 178* MPa > 1750 Tensile strength DIN EN ISO 527-1** MPa > 47 Elongation DIN EN ISO 527-1** > 9% * Plastics: Determination of flexural properties (in accordance with the norm at room temperature) ** Plastics: Determination of tensile properties (in accordance with the norm at room temperature) 6 7

5 luxaprint 3D cast 2.0 CASTINGS/Casting Mould tec resin easy to break due to predefined brittleness very low viscosity high building speed tuned to softwear 2.0 easy peel off with cast separator UV curing resin (wavelength 385 nm) for generative manufacturing of cast forms => manufacturing of silicone earmoulds. The greentransparent material offers visual control of the filling process (prevention of air bubbles) with liquid VPS-silicone. Optimum process safety: high construction precision with minimum wall thickness and maximum building speed. Markedly lower viscosity than conventional materials (=> reduced loss of material, easier cleaning, short printing times). Casts made of luxaprint 3D cast 2.0 are easy to break due to its predefined brittleness. Effortless removal of the silicone blank, no risk of injury from sharp-edged fragments. Colour: green-transparent Hardness Shore D > 85 Flexural strength DIN EN ISO 178* MPa > 75 Flexural modulus DIN EN ISO 178* MPa > 2300 * Plastics: Determination of flexural properties (in accordance with the norm at room temperature) green-transparent g 8 9

6 luxaprint 3D flex Swimming Plugs Hearing Protection (passive and solid) Earmould (solid) clear med resin high initial hardness max building speed max construction precision with memory effect extremely impact resistant high tear resistance fast elastic recovery UV curing resin (wavelength 385 nm) for generative manufacturing of soft, massive earmoulds. High construction precision, maximum building speed. Highest transparency without fillers. High elastic recovery, good tear resistance, dimensional stable. With luxaprint 3D flex printed earmoulds guarantee a natural wearing comfort: rigid at room temperature, flexible & smooth at body temperature. The earmould always returns to its original shape thanks to the material s memory effect. luxaprint flex coat for perfect surface finish. Biocompatible & Bisphenol A free. Medical device Class IIa. Colour: clear Hardness, Shore A > 90 at room temperatur Tensile strength DIN EN ISO 527-1* MPa > 8 > 8 < 70 at body temperatur Elongation DIN EN ISO 527-1* > 60 % > 60 % Tear strength DIN ISO 34-1** N/mm > 35 without luxaprint flex coat > 45 with luxaprint flex coat * Plastics: Determination of flexural properties (in Anlehnung an die Norm bei Raumtemperatur) ** Rubber, vulcanized or thermoplastic: Determination of tear strength (in accordance with the norm at room temperature) crystal clear 500 g* crystal clear g* luxaprint flex coat 100 ml* *in approval process 10 11

7 luxaprint flex coat Soft surface sealing: Swimming Plugs Hearing Protection (passive and solid) Earmould (solid) made of luxaprint 3D flex med lacquer softflexible strong bonding easy to clean coating blue ray yellowing protection low viscosity perfect for dipping UV one component lacquer for generatively manufactured earmoulds made of luxaprint 3D flex. Soft surface sealing, high gloss, levelling, easy to clean surface. Low viscosity, perfect for dipping. Protects against dirt and cerumen adhesion, increases the tear resistance of the earmould. Biocompatible, transparent, strong bonding, with blue ray yellowing protection. Medical device Class IIa Aluminium bottle 100 ml* *in approval process 12 13

8 medicalprint clear 2.0 Earmould Hearing Protection (passive and solid) brilliant-clear med resin initial transparency high flexural & breaking strength very high construction precision very high surface hardness no drying process required optimum depth curing brilliant clear LC resin (wavelength 385 nm) for the 3D printing of earmoulds, In- Ear-Monitoring & ITE shells. Very high construction precision & surface hardness, maximum building speed. Brilliant transparency directly after printing process. Good mechanical flexural and breaking strength. No drying process required, long-term colour stable. Biocompatible, Medical device Class IIa, colour: brilliant clear Hardness Shore D > 80 Flexural strength DIN EN ISO 178* MPa > 75 Flexural modulus DIN EN ISO 178* MPa > 1900 Tensile strength DIN EN ISO 527-1** MPa > 50 Elongation DIN EN ISO 527-1** > 4 % * Plastics: Determination of flexural properties (in accordance with the norm at room temperature) ** Plastics: Determination of tensile properties (in accordance with the norm at room temperature) brilliant-clear g 14 15

9 medicalprint clear Earmould Hearing Protection (passive and solid) clear rose med resin highest flexural & breaking strength very high construction precision very high surface hardness no drying process required optimum depth curing Light curing resin (wavelength 385 nm) for manufacturing of 3D printed medical appliances e.g. earmoulds, noise protectors, In-Ear- Monitoring, ITE shells. Very high construction precision and surface hardness, maximum building speed. Highest mechanical flexural and breaking strength. No drying process required, long-term colour stable. Biocompatible, Medical device Class IIa, colours: clear, rose Hardness Shore D > 85 Flexural strength DIN EN ISO 178* MPa > 85 Flexural modulus DIN EN ISO 178* MPa > 1750 Tensile strength DIN EN ISO 527-1** MPa > 54 Elongation DIN EN ISO 527-1** > 7% * Plastics: Determination of flexural properties (in accordance with the norm at room temperature) ** Plastics: Determination of tensile properties (in accordance with the norm at room temperature) clear g rose g 16 17

10 medicalprint opaque beige Foil-Earmould blue-opaque white red-opaque black med resin high construction precision & surface hardness max building speed no drying process required optimum depth curing reduced sedimentation tendency easy remixing high colour brilliance LC resin (wavelength 385 nm) for the 3D printing of hearing aid shells,, foil earmoulds. Very high construction precision & surface hardness, maximum building speed. Highest mechanical flexural and breaking strength. No drying process required, long-term colour stable. Biocompatible, Medical device Class IIa. Colours: black, white, beige, blue-opaque, red-opaque Hardness Shore D > 85 Flexural strength DIN EN ISO 178* MPa > 85 Flexural modulus DIN EN ISO 178* MPa > 1750 Tensile strength DIN EN ISO 527-1** MPa > 54 Elongation DIN EN ISO 527-1** > 7% beige g blue-opaque g red-opaque g black g white g * Plastics: Determination of flexural properties (in accordance with the norm at room temperature) ** Plastics: Determination of tensile properties (in accordance with the norm at room temperature) 18 19

11 luxaprint shellac High gloss sealing: Earmould Hearing Protection (passive) med lacquer easy to clean surface hardness high surface hardness strong bonding very low viscosity blue ray yellowing protection UV curing acrylic lacquer for permanent surface sealing of generative manufactured earmoulds made of (meth)acrylate. Creates a high gloss, scratch-proof and easy to clean surface ( roll-off effect ). The hydrophobic formula also protects against dirt and cerumen adhesion. Biocompatible, transparent, with blue ray yellowing protection. For a brilliant finish, without mechanical polishing. Medical device Class IIa Aluminium bottle 50 ml Aluminium bottle 100 ml Aluminium bottle 300 ml 20 21

12 luxaprint shellac color brown black Coloured sealing: Earmould Hearing Protection (passive) violet blue green red orange med lacquer colours freely mixable long-term colour stable extended colour stability scratch-proof very low viscosity strong adhesion UV curing one component lacquer for coloured sealing of generative manufactured earmoulds made of (meth)acrylate. Transparent earmoulds can simultaneously be sealed & permanently coloured. Easy processing (dipping/brushing). Creates a homogeneous, scratch-proof, easy to clean surface, reduces cerumen adhesion. All colours freely mixable. High gloss, long-term colour stable, biocompatible. Medical device Class IIa, colours: blue, brown, yellow, green, orange, red, black, violet yellow brown 50 ml ml black 50 ml ml violet 50 ml ml blue 50 ml ml green 50 ml ml red 50 ml ml orange 50 ml ml yellow 50 ml ml

13 luxaprint softseal Primer Bonding of acrylates and silicones med lacquer excellent bonding versatile use easy handling Primer for perfect bonding of acrylates (luxaprint 3D) and silicones (luxaprint softseal/softwear 2.0). Easy surface conditioning for reliable adhesion. Versatile use e.g. soft tip application for earmoulds (increased wearing comfort & secure fitting). Application with integrated brush. Transparent, biocompatible, Medical device Class IIa luxaprint softseal Primer 15 ml 24 25

14 cast separator 2.0 Separating agent for castings/casting Mould tec material dipping solution efficient use easy removal compatible with all silicones Separating agent for an effective isolation of cast forms. Insulates resin (based on methacrylate) against A-silicone. Prevents sticking of the silicone blank to the cast form. Enables an easy removal, equalizes pattern layers in the form. Ready-to-use dipping solution, transparent, for an efficient use in the lab Aluminium bottle 500 ml 26 27

15 cast separator PU Separating agent for castings/casting Mould tec material dipping solution efficient use easy removal compatible with thermoelastic polyurethane Separating agent for an effective isolation of cast forms. Insulates resin (based on methacrylate) or luxaprint cast 2.0 against polyurethane. Prevents sticking of the PU-blank to the cast form. Enables an easy removal. Ready-to-use dipping solution, transparent, efficient use in the lab Aluminium bottle 500 ml 28 29

16 validation in process THE BUILDING SPEED depends likewise on the MATERIAL, the MOTION PARAMETERS and the LIGHT INTENSITY of the 3D printer. Validation done / available Validation in process Outdated printer version, no validation planned luxaprint 3D shell luxaprint 3D mould luxaprint 3D flex medicalprint clear medicalprint clear 2.0 medicalprint opaque luxaprint 3D cast 2.0 ASIGA MAX Max / mini ASIGA PRO2 ASIGA Pico Rapid shape HA20 / HA30 / HA40 / HA60 Rapid shape HA20II / HA30II / HA40II / HA60II Rapid shape HA90 / HA90 Speed / HA 90 Speed XL / HA 90 Speed XXL Miicraft 125 Y W2P Microlay VersVs 30 Medical resins Medical resins Premium Tec Resins 31

17 user matrix Material type Application Colours Colour intensity low high luxaprint 3d mould cast separator mould Earmould Hearing Protection (passive and solid) clear, rose, rose-orange, light beige, blue, red, intensive blue transparent luxaprint 3D DLP 385 nm shell fl e x Foil-Earmould Swimming Plugs Hearing Protection (passive and solid) Earmould (solid) intensive blue, intensive red beige, white, black clear transparent opaque transparent luxaprint 3d shell luxaprint shellac color cast 2.0 Casting Mould green transparent luxaprint 3d cast detax softwear medicalprint DLP 385 nm clear 2.0 clear opaque Earmould Hearing Protection (passive and solid) Earmould Hearing Protection (passive and solid) Foil-Earmould brilliant-clear clear, rose beige, blue-opaque, red-opaque, black, white transparent transparent opaque luxaprint 3D flex 32 33

18 Good to Know... BOTTLE ROLLER By using a bottle roller optimal mixing of the material will be achieved and the printer can be refilled at any time without bubble formation in the material. DIGITAL workflow Whether you would like to install new applications or you are facing challenges in the course of your routine work in the laboratory - Please contact us! Our expert team will be glad to assist you & give you useful tips. POST-CURING UNIT The post-curing unit recommended in the instructions for use guarantees optimal core and surface curing and thus a biocompatible final product and ensures high shade brilliance & transparency without discolorations. MDR READY? The new MDR is a major challenge for the entire sector. Our experts in the QM, Regulatory Affairs and Software & Process Validation areas are happy to answer your questions. Cleaning Earmoulds Live Chat The best cleaning results for the construction job are achieved when the pre-cleaning and post-cleaning are carried out in separate containers in the ultrasonic device. After cleaning with isopropyl alcohol, it is recommended to clean the drill holes/openings with compressed air. The new Detax Live Chat immediate and personalized assistance in real time provides expert support for technical questions, e.g. product application, 3D printing, etc. Chat with us and benefit from quick & competent advice! CLEANING TRAY More questions? The tray can be very easily cleaned after light soiling by briefly illuminating the entire projector surface (for most printers using the Show white image display). All contamination can then be simply removed by stripping off the cured layer. 3Dapplication@detax.de medi.guide@detax.de support@detax.de service@detax.de 34 35

19 DETAX GmbH & Co. KG Carl-Zeiss-Str Ettlingen/Germany Tel /510-0 Fax: / post@detax.de Audio s&h Werbung, 10/2018 EN