AXXATRONIC GmbH, Alemannenstrasse 10, Heimsheim Telefon: ( ) , Fax: ( ) ,

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1 Ihr aurisierter Distribur für Deutschland: AXXATRONIC GmbH, Alemannenstrasse 10, Heimsheim Telefon: ( ) , Fax: ( ) ,

2 PANDUIT Heat Shrink Tubing Heat Shrink Tubing Quick Selection Guide Quick reference for PANDUIT Heat Shrinking for specific location applications HSTTV HSTT HSTTK HSTTN HSTTP HSTTT HSTTRA HSTTVA HST HSTTA * Black/Red **Except red Except Clear Except sizes over 25.4 CHARACTERISTICS U.L. Listed X UL Recognised X X X X CSA Certified X X X X** VW-1-Rated X X X Very Flexible X X Flexible X X X X Semi-Rigid X X X X Thin Wall X X X X X X X X X Thick Wall X Cross-Linked Material X X X X X X X X X Colours Available X X* High Shrink Ratio 2:5:1 3:1 3:1 Flame Retardant X X X X X X X X X X Adhesive Lined (Dual Wall) X X X X Meets Military Specifications X X X X X X X X X Below Ground Application X High Temp Applications (>121 C) X X Highly Chemical X X Low Coefficient of Friction X Cusm Cut Lengths X X X X X X X X X X Standard Pieces X X X X Standard 1.2m Lengths X X X X X X X X Small 7.5m Reels X X X X Large Reels X X X X IP Rating Found on Page See page 163 for IP Technical information Thin Wall Heat Shrink System HSTT Q 10 Type HSTT = Thin Wall HSTTV = Thin Wall VW-1 HSTTN = Thin Wall Neoprene HSTTK = Thin Wall KYNAR** HSTTT = Thin Wall TFE TEFLON HSTTP = Thin Wall PVC HSTTVA = Flexible Adhesive Lined HSTTRA = Semi-Rigid Adhesive Lined HSTTA = Thin Wall Adhesive Lined 144 Expanded Diameter 05 = = = = = = = = = = = = = = Tube Length 48" = 1.2m NONE = Reel Package Quantity (If Tube Length Specified) 2 = 2 Pcs. CQ = 125 Pcs. 5 = 5 Pcs. T = 200 Pcs. Q = 25 Pcs. TL = 250 Pcs. LQ = 75 Pcs. Y= Pcs. Reels (If No Tube Length Specified) Q = 7.6m L = 15.2m C = 30.5m T = 61.0m D = 152.4m M = 304.8m Colour NONE = Black C = Clear 2 = Red 4 = Yellow 5 = Green 6 = Blue 10 = White 45 = Yellow/Green For Standard Packages containing lengths, refer individual pages for complete part number offering. Note: The above information is be used as a guide. For specific part number offerings review individual pages for verification. **KYNAR is a registered trademark of Afiina Chemicals, Inc. TEFLON is a registered trademark of E.I. DuPont de Nemours Co.

3 Flexible Polyolefin DRY SHRINK Heat Shrink Tubing HSTT Heat Shrink in 1.2m Pieces and Reels General purpose heat shrink tubing for dry locations Applications include insulating, protecting, harnessing and identifying wires (Except Clear) (Except Clear) Type HSTT Materials Polyolefin Cross-Linked 600 V -55 C 135 C AMS-DTL-23053/5 Class 1 or Class 2 Except Clear Shrink Ratio: Flexible 2:1 Maximum UL temperature range is 125 C Flame Retardant (Except Clear) Variety of Colours HSTT Large Reels and 1.2m Pcs Expanded I.D. (Black ) HSTT05-48-Q Diameter Min. Expanded I.D. Max. Recovered I.D. Recovered Wall Thickness Length m HSTT05-48-TL HSTT05-C HSTT05-M HSTT06-48-Q HSTT06-48-TL HSTT06-C HSTT06-M HSTT09-48-Q HSTT09-48-TL HSTT09-C HSTT09-M HSTT12-48-Q HSTT12-48-TL HSTT12-C HSTT12-M HSTT19-48-Q HSTT19-48-TL HSTT19-C HSTT19-M *Order in multiples of For additional colour information, contact your cusmer service representative. Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s. 145

4 Large Reels and 1.2m Pcs. Flexible Polyolefin DRY SHRINK Heat Shrink Tubing (Black ) HSTT25-48-Q Diameter Min. Expanded I.D. Max. Recovered I.D. Recovered Wall Thickness Length m HSTT25-48-TL HSTT25-C HSTT25-D HSTT38-48-Q HSTT38-48-TL HSTT38-C HSTT38-T HSTT50-48-Q HSTT50-48-T HSTT50-C HSTT50-T HSTT HSTT75-48-CQ HSTT75-C HSTT75-T HSTT HSTT LQ HSTT100-C HSTT HSTT150-C HSTT HSTT200-L HSTT HSTT300-L HSTT HSTT400-L *Order in multiples of Bulk For additional colour information, contact your cusmer service representative. Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s.

5 BGHSTT Heat Shrink Flexible Polyolefin DRY SHRINK Heat Shrink Tubing General purpose heat shrink tubing for dry locations BGHSTT in Standard Packages Min. Maximum Recovered Diameter Expanded I.D. Recovered I.D. Wall Thickness Length m BGHSTT BGHSTT BGHSTT BGHSTT BGHSTT BGHSTT BGHSTT BGHSTT BGHSTT BGHSTT HSTT Heat Shrink Standard Pack of Heat Shrink Pieces Small package holds unused tube and fits easily in a ol box General purpose heat shrink tubing for dry locations Applications include insulating, protecting, harnessing and identifying wires HSTT in Standard Packages Min. Max. Recovered Diameter Expanded I.D. Recovered I.D. Wall Thickness Length HSTT06-Y pcs 10 HSTT09-Y pcs 10 HSTT12-Y pcs 10 HSTT19-Y pcs 10 HSTT25-Y pcs 10 HSTT38-Y pcs 10 HSTT50-Y pcs 10 HSTT75-Y pcs 10 HSTT100-Y pcs 10 *Order in multiples of 147

6 Flexible Polyolefin DRY SHRINK Heat Shrink Tubing Standard Packs of Heat Shrink Pieces Small Package holds unused tube and fits easily in a ol box Assorted colours and diameters available HSTT Combination: Black and Colours Single Diameter Diameter Min. Expanded I.D. Max. Recovered I.D. ** Colours include Clear, Red, Yellow, Green, Blue and White. For additional colour information, contact your cusmer service representative. Colour HSTT06-YK pcs. black 3 pcs. of each colour** HSTT09-YK pcs. black 3 pcs. of each colour** HSTT12-YK pcs. black 3 pcs. of each colour** HSTT19-YK pcs. black 2 pcs. of each colour** HSTT25-YK pcs. black 2 pcs. of each colour** HSTT38-YK pcs. black 1 pc. of each colour** HSTT50-YK pcs. black 1 pc. of each colour** HSTT75-YK pcs. black 1 pc. of each colour** HSTT100-YK pc. black 1 pc. of each colour** HSTT Black Only Multiple Diameters Diameter / Size HSTT-YK1 Various - Smaller Range HSTT-YK2 Various - Larger Range Black Number of Pieces by Diameter 2 pcs. each 1.6, 2.4, 3.2, 4.8, 6.4, 9.5, pcs. each 9.5, 12.7, 19.0, HSTT Yellow/Green Stripe Multiple Diameters Diameter / Size HSTT-YK1-45 Various - Smaller Range HSTT-YK2-45 Various - Larger Range Number of Pieces by Diameter 2 pcs. each 3.2, 4.8, 6.4, pcs. each 9.5, 12.7, *Order in multiples of 148

7 Flexible Polyolefin VW-1 DRY SHRINK Heat Shrink Tubing HSTTV Heat Shrink in Small Reels and 1.2m Pieces For dry locations Highly flame retardant Meets UL VW-1 rating Fast Shrink Time Type HSTTV Materials Polyolefin Cross - Linked 600 V -55 C 135 C AMS-DTL-23053/5 Class 3 VW-1 OFT Flexible Shrink Ratio: 2:1 Maximum UL Temperature Range is 125 C. Highly Flame Retardant VW-1 HSTTV in Bulk Packages Small Reels & 1.2m Pcs. Diameter Min. Expanded I.D. Max. Recovered I.D. Recovered Wall Thickness Length m HSTTV05-48-Q HSTTV05-48-TL HSTTV05-C HSTTV06-48-Q HSTTV06-48-TL HSTTV06-C HSTTV09-48-Q HSTTV09-48-TL HSTTV09-C HSTTV12-48-Q HSTTV12-48-TL HSTTV12-C HSTTV19-48-Q HSTTV19-48-TL HSTTV19-C HSTTV25-48-Q HSTTV25-48-TL HSTTV25-C HSTTV38-48-Q HSTTV38-48-TL HSTTV38-C HSTTV50-48-Q HSTTV50-48-T HSTTV50-C HSTTV HSTTV75-48-CQ HSTTV75-C HSTTV HSTTV LQ HSTTV100-C HSTTV HSTTV150-C *Order in multiples of For additional colour information, contact your cusmer service representative. Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s. 149

8 Flexible Polyolefin VW-1 DRY SHRINK Heat Shrink Tubing HSTTV Heat Shrink in 304.8m, and 61.0m Reels Diameter () Length * Order in multiples of m Black Red Yellow Blue HSTTV05-M HSTTV05-M2 HSTTV05-M4 HSTTV05-M6 1 Reel HSTTV06-M HSTTV06-M2 HSTTV06-M4 HSTTV06-M6 1 Reel HSTTV09-M HSTTV09-M2 HSTTV09-M4 HSTTV09-M6 1 Reel HSTTV12-M HSTTV12-M2 HSTTV12-M4 HSTTV12-M6 1 Reel HSTTV19-M HSTTV19-M2 HSTTV19-M4 HSTTV19-M6 1 Reel HSTTV25-D HSTTV25-D2 HSTTV25-D4 HSTTV25-D6 1 Reel HSTTV38-T HSTTV38-T2 HSTTV38-T4 HSTTV38-T6 1 Reel HSTTV50-T HSTTV50-T2 HSTTV50-T4 HSTTV50-T6 1 Reel HSTTV75-T HSTTV75-T2 HSTTV75-T4 HSTTV75-T6 1 Reel HSTTV Heat Shrink in 7.5m Reels HSTTV in Standard Packages of 7.5m Reels Black Only Diameter Length m HSTTV05-Q * Order in multiples of Min. Expanded ID. Max. Recovered I.D. Recovered Wall Thickness HSTTV06-Q HSTTV09-Q HSTTV12-Q HSTTV19-Q HSTTV25-Q HSTTV38-Q HSTTV50-Q HSTTV75-Q HSTTV100-Q Standard Packs of Heat Shrink Pieces HSTTV Single Diameter Black Only Diameter Min. Expanded I.D. Max. Recovered I.D. HSTTV05-Y HSTTV06-Y HSTTV09-Y HSTTV12-Y HSTTV19-Y HSTTV25-Y HSTTV38-Y HSTTV50-Y HSTTV75-Y HSTTV100-Y * Order in multiples of 150

9 HSTTP Heat Shrink PVC DRY SHRINK Heat Shrink Tubing For dry locations Flexible, highly flame retardant tubing Good resistance most fuels and oils Good cut through and solder resistance Type HSTTP Materials Polyvinyl Chloride Cross-Linked 600 V -20 C 105 C Flexible Shrink Ratio: 2:1 Highly Flame Retardant VW-1 HSTTP in Standard Packages Reels Black Only Diameter Min. Expanded I.D. Max. Recovered I.D. Recovered Wall Thickness HSTTP05-QY HSTTP05-CY HSTTP05-MY HSTTP06-QY HSTTP06-CY HSTTP06-MY HSTTP09-QY HSTTP09-CY HSTTP09-MY HSTTP12-QY HSTTP12-CY HSTTP12-MY HSTTP19-QY HSTTP19-CY HSTTP19-MY HSTTP25-QY HSTTP25-CY HSTTP25-DY HSTTP38-QY HSTTP38-CY HSTTP38-TY HSTTP50-QY HSTTP50-CY HSTTP75-QY HSTTP75-CY HSTTP100-QY HSTTP100-CY HSTTP150-QY HSTTP150-CY Length m HSTTP200-QY * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s. 151

10 HSTTN Heat Shrink For dry locations Highly flexible tubing Offers excellent chemical resistance, especially fuels and oils Highly flame retardant Neoprene DRY SHRINK Heat Shrink Tubing Type HSTTN Materials Elasmer Neoprene Cross-Linked 600 V -70 C 121 C AMS-DTL-23053/1 Class 2 Highly Flexible Shrink Ratio: 2:1 Highly Flame Retardant HSTTN in Standard Packages 7.5m and 30.5m Reels Black Only Diameter Min. Expanded I.D. Max. Recovered I.D. Recovered Wall Thickness Length m HSTTN25-C HSTTN38-C HSTTN50-C HSTTN63-C HSTTN75-C HSTTN88-C HSTTN100-C HSTTN125-C HSTTN150-C HSTTN200-Q HSTTN300-Q * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s. 152

11 TFE TEFLON DRY SHRINK Heat Shrink Tubing HSTTT (TFE) Heat Shrink Type HSTTT Materials Polytetrafluoroethylene For dry locations Semi-rigid, highly heat resistant Offers the widest temperature range of any plastic material Colour is milky clear 600 V -67 C 250 C AMS-DTL-23053/ 12 Class 3 Semi-Rigid Shrink Ratio: 2:1 Non-Flaable 2:1 Shrink Ratio (Class 3) HSTTT in Standard Packages 1.2m Pcs. Max. Recovered I.D. Recovered Wall Thickness Min. Expanded I.D. Length Diameter m HSTTT03-48-Q 30 AWG HSTTT04-48-Q 28 AWG HSTTT Q 26 AWG HSTTT05-48-Q 24 AWG HSTTT Q 22 AWG HSTTT06-48-Q 20 AWG HSTTT08-48-Q 18 AWG HSTTT09-48-Q 16 AWG HSTTT12-48-Q 14 AWG HSTTT15-48-Q 12 AWG HSTTT19-48-Q 10 AWG HSTTT24-48-Q 8 AWG HSTTT30-48-Q 6 AWG HSTTT37-48-Q 4 AWG HSTTT43-48-Q 2 AWG HSTTT47-48-Q 0 AWG HSTTT HSTTT HSTTT HSTTT HSTTT HSTTT HSTTT * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s. TEFLON is a registered trademark of E.I. Dupont de Nemours Co. 153

12 KYNAR** DRY SHRINK Heat Shrink Tubing HSTTK KYNAR ** Heat Shrink For dry locations Semi-rigid, highly heat resistant Offers excellent chemical and abrasion resistance Use in high temperature or solvent rich environment Colour is milky clear Type HSTTK Materials Polyvinylidene Fluoride 600 V -55 C 175 C AMS-DTL-23053/8 VW-1 Semi-Rigid Shrink Ratio: 2:1 Highly Flame Retardant VW-1 HSTTK in Standard Packages 1.2m Pieces Maximum Recovered I.D. Recovered Wall Thickness Diameter Min. Expanded I.D. Length m HSTTK05-48-Q HSTTK06-48-Q HSTTK09-48-Q HSTTK12-48-Q HSTTK19-48-Q HSTTK25-48-Q HSTTK38-48-Q HSTTK HSTTK HSTTK * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s. ** KYNAR is a registered trademark of Afina Chemicals, Inc.

13 HSTTVA Heat Shrink Dual Wall Polyolefin DAMP-SHRINK Heat Shrink Tubing For damp locations Flexible tubing with an adhesive inner wall which seals and protects components from moisture and corrosion Type HSTTVA Materials Polyolefin Cross-Linked with Adhesive 600 V -55 C 110 C AMS-DTL-23053/4 Class 2 Flexible Shrink Ratio: 2:1 Outer Wall Flame Retardant HSTTVA in Standard Packages 1.2m Pieces Black Only Maximum Recovered I.D. Recovered Wall Thickness Diameter Min. Expanded I.D. Length m HSTTVA12-48-Q HSTTVA19-48-Q HSTTVA25-48-Q HSTTVA38-48-Q HSTTVA HSTTVA HSTTVA HSTTVA Standard Packs of HSTTVA Heat Shrink Pieces HSTTVA Black Only Single Diameter Diameter Min. Expanded I.D. Maximum Recovered I.D. HSTTVA12-Y HSTTVA19-Y HSTTVA25-Y HSTTVA38-Y HSTTVA50-Y HSTTVA75-Y HSTTVA100-Y * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s 155

14 HSTTA Heat Shrink Dual Wall Polyolefin DAMP-SHRINK Heat Shrink Tubing For damp locations Flexible tubing with adhesive inner wall, seals and protects components from moisture and corrosion The 3:1 shrink ratio is a benefit when working with connecr cable transitions Type HSTTA Materials Polyolefin Cross-Linked with Adhesive 600 V -55 C 110 C AMS-DTL-23053/4 Class 3 Flexible Shrink Ratio: 3:1 Outer Wall Flame Retardant HSTTA in Standard and Bulk Packages 1.2m Pieces Black Only Maximum Recovered I.D. Recovered Wall Thickness Diameter Min. Expanded I.D. Length m HSTTA19-48-Q HSTTA25-48-Q HSTTA25-48-TL HSTTA38-48-Q HSTTA38-48-TL HSTTA HSTTA50-48-T HSTTA HSTTA75-48-C HSTTA HSTTA L HSTTA HSTTA Q Standard Packs of HSTTA Heat Shrink Pieces HSTTA Black Only Single Diameter Diameter Min. Expanded I.D. Maximum Recovered I.D. Recovered Wall Thickness HSTTA19-Y HSTTA25-Y HSTTA38-Y HSTTA50-Y HSTTA75-Y HSTTA100-Y HSTTA150-Y * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s

15 HSTTRA Heat Shrink Dual Wall Polyolefin DAMP-SHRINK Heat Shrink Tubing For damp locations Semi-rigid tubing Adhesive inner wall which seals and protects components from moisture and corrosion Provides a rugged seal from the elements Type HSTTRA Materials Polyolefin Cross-Linked with Adhesive 600 V -55 C 110 C AMS-DTL-23053/4 Class 1 Semi-Rigid Shrink Ratio: 2.5:1 HSTTRA in Standard Packages 1.2m Pieces Black Only Maximum Recovered I.D. Recovered Wall Thickness Diameter Min. Expanded I.D. Length m HSTTRA12-48-Q HSTTRA19-48-Q HSTTRA25-48-Q HSTTRA38-48-Q HSTTRA HSTTRA HSTTRA * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s 157

16 HST Thick Wall Heat Shrink Thick Wall Polyolefin WET-SHRINK Heat Shrink Tubing Suitable for wet locations and direct burial according UL 486D Provides excellent protection above or below ground level Adhesive lined inner wall seals and protects against moisture Type Materials HST Polyolefin Cross-Linked with Adhesive (Black Only) Including HST V (-65 C 110 C ) AMS-DTL-23053/15 (HST only) Listed 6R72 (except HST3.0) Rigid Shrink Ratio: 3:1 Flame Retardant Type Expanded Diameter HST 0.4 = = = = = = 76.2 HST in Standard Packages 158 Min. Expanded I.D. Thick Wall Heat Shrink System HST Q 2 Maximum Recovered I.D. Recovered Wall Thickness Tube Length 3 = = = = = 1.2m Conducr Size Range Min. Cable O.D. Package Quantity 1 = 1 Pc. 2 = 2 Pcs. 3 = 3 Pcs. 5 = 5 Pcs. X = 10 Pcs. Q = 25 Pcs. Max. Connecr O.D. Tube Length Colour None = Black 2 = Red HST0.4-3-Q HST HST0.4-6-X HST m 5 20 HST HST0.8-6-X HST0.8-9-X HST HST m 5 20 HST HST1.1-6-X HST HST1.1-9-X HST HST m 5 20 HST1.5-9-X HST HST HST m 5 15 HST HST HST m 2 8 HST HST m 2 8 * Order in multiples of Std For Red, add 2 end of part number package suffix (Example HST0.4-3-Q2). Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s.

17 HSEC Thick Wall End Caps Polyolefin WET-SHRINK Thick Wall End Caps For wet locations Provides excellent protection for sealing ends of wire or cable Adhesive lined inner wall seals and protects against moisture Type HSEC Materials Polyolefin Cross-Linked 600 V -55 C 105 C Rigid Shrink Ratio: 3:1 Thick Wall End Caps System HSEC X Type HSEC HSECFR Expanded Diameter Package Quantity 2-2 Pcs. 5-5 Pcs. X - 10 Pcs. Thick Wall End Caps in Standard Packages Black Only Maximum Recovered I.D. Recovered Wall Thickness Conducr Size Range Min. Expanded I.D. Cap Length HSEC0.5-X HSEC0.8-X HSEC1.0-X HSEC HSEC HSEC Flame Retardant End Caps HSECFR0.5-X HSECFR0.8-X HSECFR1.0-X HSECFR HSECFR * Order in multiples of Shrink ratios are approximations; please refer above ordering information for the exact Min. Expanded and Max. Recovered I.D. s 159

18 Heat Shrink Tubing Kits Plastic Kit Boxes Provides organised srage for a wide variety of parts in one convenient location Informative label eliminates guess work: Specifies correct heat shrink usage based on wire range and connecr size Provides reorder part number information Once p is closed, loose pieces remain in their 6 compartments Available with non-adhesive or adhesive lined heat shrink tubing for dry and damp locations KP-HSTT1 Contents For Dry Locations Black Polyolefin DRY-SHRINK Heat Shrink Tubing (Type HSTT) In lengths 2:1 Shrink Ratio AMS-DTL-23053/5 Class 1 35 Each HSTT I.D. HSTT I.D. 21 Each HSTT I.D. HSTT I.D. 7 Each HSTT I.D. HSTT I.D. KP-HSTT2 Contents For Dry Locations Multiple Colour Polyolefin DRY-SHRINK Heat Shrink Tubing (Type HSTT) In lengths 2:1 Shrink Ratio AMS-DTL-23053/5 Class 1 & 2 35 Each HSTT I.D. - 7 Colours HSTT I.D. - 7 Colours 21 Each HSTT I.D. - 7 Colours HSTT I.D. - 7 Colours 7 Each HSTT I.D. - 7 Colours HSTT I.D. - 7 Colours KP-HSTTA Contents For Damp Locations Adhesive Lined Black Polyolefin DAMP-SHRINK Heat Shrink Tubing (Type HSTTA) In lengths 3:1 Shrink Ratio AMS-DTL-23053/4 Class 3 14 Each HSTTA I.D. 12 Each HSTTA I.D. 10 Each HSTTA I.D. 6 Each HSTTA I.D. 3 Each HSTT I.D. 2 Each HSTTA I.D. 160

19 Heat Shrink Tubing Technical Data Heat Shrink Installation Instructions General Instructions Position heat shrink over the object be covered. Using a heat gun, soft yellow flame rch, infrared heat source or oven, evenly heat the tubing until it has fully recovered and conforms the object. Use caution not char or burn the tubing. Special Instructions for HSTTT TFE tubing is the most difficult shrink due its high shrink temperature. TFE shrink tubing must be heated the gel state 327 C completely recover. This can be recognised when the tubing changes from milky white clear colour. It can be shrunk with a heat gun or rch, however, it is very difficult use these methods since they have a tendency overheat the tube in one area while other areas remain o cool. The most reliable way shrink TFE is in an oven. Position the heat shrink over the object be covered and place it in an oven set at 427 C until the tubing turns clear. Once clear, remove assembly from oven prevent over heating and allow it cool at room temperature. Do not quench in cold air or water. Large objects, particularly metal tubing or rods, must be preheated get a uniform shrink. Size Selection for Heat Shrink Tubing Generally, the largest tube that shrinks down tightly on an object should be chosen. This allows the heat shrink tubing maximum stress relief and this will yield the longest service life. Example: A multi-conducr cable needs be covered with HSTT Type DRY-SHRINK Heat Shrink. The area be covered has a measured outside diameter of The two possibilities are HSTT and HSTT Expanded I.D Recovered I.D. HSTT HSTT The proper choice is HSTT since the tube will recover more than HSTT The HSTT will fit over the 17.8 outside diameter; however, this is not the proper choice since it is smaller than the HSTT In general, heat shrink should recover at least 10-20% reduce stress and yield the longest service life. 161

20 Heat Shrink Selection Guide Recoended Tubing Size for Coon Wire Types Based on Location For Insulated Wire, Non-insulated Wire and Insulated Wire With Copper Connecrs Instructions for tube selection: 1) Determine Location Type. LOCATION: DRY IP62: A location not normally subject dampness or wetness. A location classified as dry may be temporarily subject dampness or wetness, as in the case of a building under construction. DAMP IP66: Partially protected locations under canopies, marquees, roofed open porches, and like locations, and interior locations subject moderate degrees of moisture, such as some basements, some barns and some cold-srage warehouses. WET IP68: Installations underground or in concrete slabs or masonry in direct contact with the earth, and locations subject saturation with water or other liquids, such as vehicle washing areas, and locations exposed weather and unprotected. 2) Match wire size location type under required application - insulated wire, non-insulated wire, or insulated wire with copper connecrs. 3) Read corresponding part number. 4) Part numbers with "-Y" are packages containing pieces. Part numbers with "-48" are 1.2m pieces. 5) Part numbers shown below are for black heat shrink. Consult relevant catalogue section for colour options. Wire Size Insulated Wire Uninsulated Wire Insulated Wire with Copper Connecr 2 DRY-SHRINK DAMP-SHRINK WET-SHRINK DRY-SHRINK DAMP-SHRINK WET-SHRINK DRY-SHRINK DAMP-SHRINK WET-SHRINK 0.21 HSTT12-Y HSTTA19-Y HSTT12-Y 0.33 HSTT12-Y HSTTA19-Y HSTT12-Y 0.52 HSTT12-Y HSTTA19-Y HSTT06-Y HSTTA19-Y HSTTA19-Y 0.82 HSTT19-Y HSTTA19-Y HSTT06-Y HSTTA19-Y HSTTA19-Y 1.31 HSTT19-Y HSTTA25-Y HSTT06-Y HSTTA19-Y HSTTA25-Y 2.08 HSTT19-Y HSTTA25-Y HSTT12-Y HSTTA19-Y HSTTA19-Y HSTTA25-Y 3.31 HSTT25-Y HSTTA38-Y HST HSTT12-Y HSTTA19-Y HSTT25-Y HSTTA38-Y HST HSTT25-Y HSTTA38-Y HST HSTT19-Y HSTTA25-Y HSTT25-Y HSTTA38-Y HST HSTT38-Y HSTTA50-Y HST HSTT25-Y HSTTA25-Y HSTT38-Y HSTTA50-Y HST HSTT50-Y HSTTA50-Y HST HSTT25-Y HSTTA38-Y HST HSTT50-Y HSTTA50-Y HST HSTT50-Y HSTTA75-Y HST HSTT38-Y HSTTA38-Y HST HSTT50-Y HSTTA75-Y HST HSTT50-Y HSTTA75-Y HST HSTT38-Y HSTTA50-Y HST HSTT50-Y HSTTA75-Y HST HSTT75-Y HSTTA100-Y HST HSTT50-Y HSTTA50-Y HST HSTT75-Y HSTTA100-Y HST HSTT75-Y HSTTA100-Y HST HSTT50-Y HSTTA50-Y HST HSTT75-Y HSTTA100-Y HST HSTT75-Y HSTTA100-Y HST HSTT50-Y HSTTA75-Y HST HSTT75-Y HSTTA100-Y HST HSTT100-Y HSTTA100-Y HST HSTT50-Y HSTTA75-Y HST HSTT100-Y HSTTA100-Y HST HSTT100-Y HSTTA150-Y HST HSTT75-Y HSTTA100-Y HST HSTT100-Y HSTTA150-Y HST HSTT100-Y HSTTA150-Y HST HSTT75-Y HSTTA100-Y HST HSTT100-Y HSTTA150-Y HST HSTT100-Y HSTTA150-Y HST HSTT100-Y HSTTA100-Y HST HSTT100-Y HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT100-Y HSTTA100-Y HST HSTT150-Y HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT100-Y HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT100-Y HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT100-Y HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HST HSTT HSTTA150-Y HST HSTT HSTTA150-Y HST HSTT HST HSTT HST HSTT HSTTA150-Y HST HSTT HST HSTT HST HSTT HSTTA150-Y HST HSTT HST HSTT HST HSTT HSTTA150-Y HST HSTT HST HSTT HST HSTT HSTTA150-Y HST HST HSTT HST HSTT HST HSTT HST HSTT HST HSTT HST HSTT HST Sizing information is based on the following wire types: MTW, THHN, THWN, TFN, THW, TW, TF, RHW, RH, RHH AND UL1015. THHN is the most coon wire type. Portions reprinted with permission from NFPA, the National Electrical Code Handbook, Copyright 1996, National Fire Protection Association, Quincy, MA All rights reserved. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA

21 IP (Ingress Protection) as defined by the International Standard IEC The IEC 529 international standard describes a system for classifying the degrees of protection provided by the enclosures of electrical equipment and is a recognised standard around the world. An independent test laborary has tested PANDUIT Heat Shrink Tubing the IEC 529 standard. The following information exhibits the IP ratings for PANDUIT Heat Shrink tubing. Ingress Protection 1st Characteristic Numeral IP X X The first characteristic numeral indicates the level of protection against the ingress of solid foreign objects. The second characteristic numeral indicates the level of protection against the ingress of water. 2nd Characteristic Numeral PANDUIT Heat Shrink DRY-SHRINK, DAMP-SHRINK and WET-SHRINK 1st Characterisitic Numeral Ingress Protection (IP) Against ingress of solid object Meaning for Protection 0 Non-Protected 1 50 diameter diameter diameter diameter 5 Dust Protected 6 Dust Tight PANDUIT Heat Shrink 2nd Characterisitic Numeral Ingress Protection (IP) Against ingress of water Meaning for Protection 0 Non-Protected 1 Vertically Dripping DRY-SHRINK, Heat Shrink Tubing 2 Dripping (15 tilted) 3 Spraying 4 Splashing 5 Jetting DAMP-SHRINK, Heat Shrink Tubing 6 Powerful Jetting 7 Temporary Iersion WET-SHRINK, Heat Shrink Tubing 8 Continuous Iersion Intended Application Location DRY Locations not normally subject moisture Ingress Protection Rating Description Protected against the ingress of dust but not protected against the ingress of water DAMP Locations subjected moderate degrees of water and moisture Protected against the ingress of dust and protected against the ingress of power jet of water WET Locations are defined as underground burial or iersion in water Protected against the ingress of dust and protected against the ingress of water a depth of 10 metres DRY-SHRINK Heat Shrink has been tested in accordance with EN paragraph 13.4 thereby providing PANDUIT DRY-SHRINK Heat Shrink with an ingress protection rating of IP62. DAMP-SHRINK Heat Shrink has been tested in accordance with EN paragraph 13.4 and with paragraph thereby providing PANDUIT DAMP-SHRINK with an ingress protection rating of IP66. WET-SHRINK Heat Shrink has been tested in accordance with EN paragraph 13.4, paragraph and with paragraph thereby providing WET-SHRINK Heat Shrink with an ingress protection rating of IP68. PANDUIT WET-SHRINK Heat Shrink has passed EN paragraph at depth of 10 metres. 163

22 DRY-SHRINK, DAMP-SHRINK, WET-SHRINK Heat Shrink Tubing Technical Data General Information Product Type HSTT Typical Applications Economical and easy way insulate, protect, harness and identify electrical and electronic components in a wide variety of applications. Black is U.V.. Specific Gravity Class 1, 1.35 Class 2, 1.0 ASTM D792 Flaability Class 1 Self Extinguishing Class 2 N/A ASTM D2671 Procedure B Water Absorption 0.5% MAX. ASTM D570 Dielectric Strength 500 V/MIL. (19.7 Kv/)min. ASTM D2671 Page No HSTTV Use where UL recognition with VW-1 rating is required. Use where the wire component cannot lerate higher shrink temperatures, reduces application time insulate, protect, identify, etc. Black is U.V ASTM D792 Self Extinguishing ASTM D2671 Procedure C 0.5% MAX. ASTM D V/MIL. (19.7 Kv/)min. ASTM D HSTTVA Seals and protects components from moisture and corrosion. Use where a flexible tubing is needed. Suitable for damp locations. N/A Self Extinguishing ASTM D2671 Procedure B 0.5% MAX. ASTM D V/MIL. (19.7 Kv/)min. ASTM D HSTTRA HSTTA Environmentally seals and protects components forming a rugged and heavy duty covering. The 2.5:1 shrink ratio is a benefit when working with connecr cable transitions. Suitable for damp locations. Environmentally seals and protects components. The 3:1 shrink ratio is a benefit when working with connecr cable transitions. Suitable for damp locations. N/A N/A 0.5% MAX. ASTM D570 N/A Self Extinguishing ASTM D2671 Procedure B 1.0% MAX. ASTM D V/MIL. (19.7Kv/)min. ASTM D V/MIL. (11.8 Kv/)min. ASTM D HST Seals and protects electrical connections and splices above or below ground, 3:1 shrink ratio. Suitable for outdoor and wet locations. 1.2 MAX. Self Extinguishing ASTM D2671 Procedure C 0.5% MAX. ASTM D V/MIL. (7.9 Kv/)min. ASTM D HSTTP Ripple free conformance around sharp bends as in appliance handles and bus bars. Good cut through and solder-iron resistance. Black is U.V MAX. Self Extinguishing ASTM D % MAX. ASTM D V/MIL. (15.8 Kv/)min. ASTM D HSTTN Insulation and abrasion resistance, extensive military uses on vehicles and ship-board. Excellent chemical resistance especially fuels and oils. Only available in Black ASTM D792 Self Extinguishing ASTM D % MAX. ASTM D V/MIL. (11.8 Kv/)min. ASTM D HSTTK Protection and strain relief for wires or connecrs in a high temperature or solvent rich environment. Insulation of heater leads. 1.8 MAX. ASTM D792 Pass MIL-DTL /8B % MAX. ASTM D570 Size (12.7) 800 V/MIL. (31.5Kv/)min Over (12.7) 600 V/MIL. (23.6Kv/)min. ASTM D HSTTT High insulation and abrasion resistance. High temperature, strain relief, resists corrosive atmospheres, self lubrication and non wetting. Can be used with fibre optics and as a strain relief for high density connecrs. U.V. 2.2 MAX. ASTM D792 N/A Non-flaable 0.01% MAX. ASTM D V/MIL. (31.5 Kv/)MIN. ASTM D

23 PVC Tubing Non-Shrink PVC Tubing Provides insulation and protection for lead wires, wire harness assemblies, soldered joints and components in electrical and electronic equipment Material: Polyvinyl chloride (PVC) Voltage Rating: 300V and 600V All purpose, flexible, non-shrinkable heat and moisture Applicable Specifications: UL224 VW-1 CSA C22.2 No ASTM D-922, Grade CFR MIL-I-631, Type F, Form U, Grade C Class 1, Category 1 VW-1 The Functional System Makes Ordering Easy Non-Shrink PVC Tubing System TV M Type TV = Tubing, Vinyl 105 = upper temperature limit in degrees Centigrade Size.38 = = = = = = = Package Quanity C = 30.5m TL = 76.2m D = 152.4m M = 304.8m 165

24 PVC Tubing Non-Shrink PVC Tubing Type TV105 Materials Polyvinyl Chloride 300V/600V** -20 C 105 C MIL-I-631, Type F, Form U Grade C Class 1, Cat1 VW-1 Highly Flexible Oil Highly Flame Retardant VW-1 Clear Black Size/ Trade Name Inside Diameter Maximum Minimum Wall Thickness Maximum Voltage Rating TV105-12MY TV105-12M20Y m 2 Reels TV105-6MY TV105-6M20Y V 304.8m 2 Reels 0.51 TV105-1MY TV105-1M20Y m 1 Reel TV DY TV D20Y m 1 Reel 0.64 TV D20Y m 1 Reel 600V TV TLY TV TL20Y m 1 Reel 0.89 TV CY TV C20Y m 2 Reels 166

25 Split Harness Wrap PAN-WRAP Split Harness Wrap PAN-WRAP Split Harness Wrap is an innovative addition the PANDUIT Abrasion Protection Line. Engineered for wire harness protection, PAN-WRAP bundles and protects wire, cable and hoses. The PAN-WRAP design provides full 360 coverage with pre-cut slots for break-outs maximise reliability and reduce installation time. PAN-WRAP ols are available for easy installation. Features and Benefits Slotted walls allow wire break-outs speed installation Flexible design allows manoeuverability and protects wire and cables during movement New installation ol reduces installation time and lowers installed cost 360 abrasion protection improves product reliability Applications: Wire Harness Assembly Transportation Coercial Appliances Industrial Robotics Open PAN-WRAP Tool enable the wire bundle be inserted inside the ol. Split Harness Wrap Tool Insert wire bundle inside ol. Close ol secure the wire bundle and prepare insert bundle in the PAN-WRAP Split Harness Wrap. Size I.D. Maximum Bundle Diameter Material Colour PW50F-T Insert end of ol in the end of Split Harness Wrap. Begin pulling the ol making certain that the Split Harness Wrap is feeding over the wire bundle. Length m PW75F-C Polyethylene Natural PW100F-C PW150F-L PW50F-T PW75F-C Polyethylene Black PW100F-C PW150F-L Flame Retardant PW50FR-T PW75FR-C Flame Retardant Natural PW100FR-C Polyethylene PW150FR-L PW50FR-T PW75FR-C Flame Retardant Black PW100FR-C Polyethylene PW150FR-L Material Colour Size PWT50 ABS White 1 PWT75 ABS White 1 PWT100 ABS White 1 PWT150 ABS White 1 Hold end of Split Harness Wrap and wire bundle while continuing pull the ol, inserting the wire bundle in the length of the Split Harness Wrap. 167

26 Spiral Wrap Spiral Wrap Spiral Wrap UL Recognized Large variety of colours, materials and sizes Available in seven different materials and twelve different colours Can be used colour code wire bundles Flexible, neat, fast Allows breakouts of single/multiple wires and re-routing of replacement wires Harness multiple cables in a single manageable bundle Abrasion protection for wires, cables, hoses and tubing Reusable Tool supplied in each package Suggested Applications Organise wires for counication and computer equipment where access the wires is required In OEM applications for protecting tubes and harnesses Abrasion protection for control panel wiring Personal computer and printer wire organisation Protect glass tubes from abrasion and breakage Kink-proofing for all kinds of tubing ideal for laboraries Eliminates lacing cord and tie-offs Use orange or yellow spiral wrap for protecting and identifying fibre optic cables 168

27 Spiral Wrap The Functional System Makes Ordering Easy Spiral Wrap Description T 25 F -C16 Type T = Spiral Wrap Outside Diameter 12 = = = = = = = 25.4 Material F = Polyethylene and Weather Polyethylene R = Fire FR = Flame Retardant N = Nylon T = TEFLON Package Quantity X = 3.0m Q = 7.6m L m C m Colour Suffix See Table Below MATERIAL AVAILABILITY Colour Colour Suffix* Polyethylene Weather Polyethylene Fire Polyethylene Flame Retardant Polyethylene Nylon Weather Nylon TEFLON Natural (Opaque Translucent) No Suffix will be listed (Natural white) (Natural white) Weather Black 0 Brown 1 Red 2 Orange 3 Yellow 4 Green 5 Blue 6 Purple 7 Grey 8 White 10 Pink 16 Black 20 Blank= Not applicable * Colours are scked for 6.4 and 12.7 Polyethylene. Other sizes available, contact your cusmer service representative. TEFLON or equivalent fluorocarbon PTFE material is used. TEFLON is a registered trademark of E.I. DuPont de Nemours Co. 169

28 Spiral Wrap UL Recognized A Outside Dia. B T Bundle Size Material Colour T12F-C T19F-C Natural T25F-C T25F-C1 Brown T25F-C10 White T25F-C16 Pink T25F-C2 Red T25F-C3 Orange T25F-C4 Yellow T25F-C5 Green T25F-C6 Blue T25F-C7 Purple T25F-C8 Grey T38F-C T50F-X Polyethylene Natural T50F-C T50F-C1 Brown T50F-C10 White T50F-C16 Pink T50F-C2 Red T50F-C3 Orange T50F-C4 Yellow T50F-C5 Green T50F-C6 Blue T50F-C7 Purple T50F-C8 Grey T62F-C T75F-C Natural T100F-C T12F-C0 T25F-X0 T25F-C T38F-C0 Weather T50F-X0 Black T50F-C0 Polyethylene T62F-C T75F-C T100F-C T12R-C Natural T19R-C Natural T25R-C Natural T25R-C20 Black T38R-C Fire Natural Polyethylene T50R-C Natural T62R-C Natural T75R-C Natural T100R-C Natural m

29 Spiral Wrap UL Recognized A Outside Dia. B T Bundle Size Material Colour T12FR-C Natural T12FR-C20 Black T19FR-C Natural T19FR-C20 Black T25FR-C Natural T25FR-C20 Black T38FR-C Natural Flame 9.5 T38FR-C20 Black Retardant 30.5 T50FR-C Polyethylene Natural T50FR-C20 Black T62FR-C Natural T62FR-C20 Black T75FR-C Natural T75FR-C20 Black T100FR-C Natural T100FR-C20 Black T12N-C Natural T12N-C0 Black T19N-C Natural T19N-C0 Black T25N-C Natural T25N-C0 Black T38N-C Natural Nylon (Black 9.7 T38N-C0 is Weather Black T50N-C Natural Nylon) 12.7 T50N-C0 Black T62N-C Natural T62N-C0 Black T75N-C Natural T75N-C0 Black T100N-C Natural T100N-C0 Black T12T-C T19T-C T25T-L T50T-Q TEFLON Natural T62T-Q T75T-X T100T-X TEFLON is a registered trademark of E.I. DuPont de Nemours Co. m

30 Corrugated Loom Tubing PANDUIT Corrugated Loom Tubing is offered for applications where spiral wrap or braided expandable sleeving may be difficult install or where they do not offer the amount of protection required Available in Heat Stabilised Nylon or Polyethylene, this product available with a lengthwise slit which makes it easy install on a bundle of wires or a pre-assembled harness assembly Features and Benefits Protects and reduces the risk of damage wiring Crush, impact and abrasion resistant Available in slit or solid wall Available in easy handle 30.5 metre lengths Available in black, orange and yellow polyethylene and black heat stabilised nylon Secure with push type cable ties, adhesive or push type mounts Suggested Applications Bundle wires in control panels Contain and organise loose and bundled wiring harnesses Route wires in aumotive, truck, trailer, bus, conversion van, emergency service and recreational vehicle applications Protect wires in off road/mobile equipment Use in mining equipment Marine applications for protecting wires on boats and ships Wiring Accessories for Corrugated Loom Tubing Tie Harness Mounts have a specially designed location tab on the mount that aligns with grooves in corrugated loom tubing ensure proper mount location during assembly 175

31 Corrugated Loom Tubing The Functional System Makes Ordering Easy Corrugated Loom Tubing Description Example: CLT 100 N-C 630 Part Description Corrugated Loom Tubing CLT= Slit Wall CLTS= Solid Wall Bundle Diameter 25 = = = = = = = = = = 47.8 Material N = Heat Stabilised Nylon F = Polyethylene Package Quantity X = 3.0m L = 15.2m C = 30.5m T = 61.0m D = 152.4m 6C = 182.9m Colour Suffix 630 = Heat Stabilised Black Nylon 6 20 = Black Polyethylene 3= Orange 4= Yellow Inside Diameter Outside Diameter Length m Slit Solid Material Colour CLT25F-C20 CLTS25F-C CLT35F-C20 CLTS35F-C CLT38F-C20 CLTS38F-C CLT50F-C20 CLTS50F-C CLT62F-C20 CLTS62F-C CLT75F-C20 CLTS75F-C CLT100F-C20 CLTS100F-C Polyethylene Black CLT125F-L20 CLTS125F-L CLT150F-X20 ** CLT150F-T20 ** CLT150F-D20 CLTS150F-D CLT188F-X20 ** CLT188F-C20 ** CLT188F-6C20 ** CLT25F-C3 CLTS25F-C CLT35F-C3 CLTS35F-C CLT38F-C3 CLTS38F-C CLT50F-C3 CLTS50F-C CLT62F-C3 CLTS62F-C CLT75F-C3 CLTS75F-C Polyethylene Orange CLT100F-C3 CLTS100F-C CLT125F-L3 CLTS125F-L CLT150F-X3 ** CLT150F-D3 CLTS150F-D CLT188F-X3 ** CLT188F-C3 ** CLT150F-X4 ** CLT150F-D4 ** Polyethylene Yellow CLT188F-X4 ** CLT188F-C4 ** CLT25N-C630 CLTS25N-C CLT35N-C630 CLTS35N-C CLT38N-C630 CLTS38N-C CLT50N-C630 CLTS50N-C CLT62N-C630 CLTS62N-C Heat Stabilised Black CLT75N-C630 CLTS75N-C Black Nylon CLT100N-C630 CLTS100N-C CLT125N-L630 ** CLT150N-D630 ** CLT188N-6C630 ** *Order the number of pieces required in multiples of standard package quantities. 176

32 Corrugated Loom Tubing Fittings Features: Fast assembly Virtually eliminates taping Easy assemble Locking latch design Durable polypropylene shell Works with most popular sizes Benefits Reduces production time Improves system appearance Reduces operar fatigue Secures fittings firmly in place Protects wires Provides easy selection of Corrugated Loom Tubing fittings for application needs Dimensions A B C D CF382538F-Q CF502550F-Q CF503850F-Q CF752575F-Q CF753875F-Q *Order the number of pieces required in multiples of standard package quantities. Material Colour Packaging* Polypropylene Black

33 Braided Expandable Sleeving Material: Polyethylene Terephthalate PET Provides continuous abrasion resistance for wires, cables and tubing Lightweight, durable protection Highly flexible open weave will not trap heat or humidity Rated for use up 125 C Allows for use with irregular shapes Sck colours: Black, grey and white The Functional System Makes Ordering Easy Braided Expandable Sleeving Description Example: SE 25 PFR-M R 0 Part Description SE = Sleeving Expandable Nom. I.D. Size 12 = = = = = = = = 44.5 Material P = Polyethylene Terephthalate (PET) PFR = Polyethylene Terephthalate (PET) Flame Retardant Package Quantity L = 15.2m C = 30.5m T = 61.0m D = 152.4m M = 304.8m R = Reel Colour Suffix 0 = Black 8 = Grey 10 = White *Order number of reels required. 178 Black Grey White I.D. Diameter Range m SE12P-TR0 SE12P-TR SE12P-MR0 SE12P-MR8 SE12P-MR SE25P-TR0 SE25P-TR SE25P-MR0 SE25P-MR8 SE25P-MR SE38P-TR0 SE38P-TR SE38P-MR0 SE38P-MR8 SE38P-MR SE50P-CR0 SE50P-CR SE50P-DR0 SE50P-DR8 SE50P-DR SE75P-CR0 SE75P-CR SE75P-DR0 SE75P-DR8 SE75P-DR SE125P-LR0 SE125P-LR SE125P-TR0 SE125P-TR8 SE125P-TR SE150P-LR0 SE150P-LR SE150P-TR0 SE150P-TR8 SE150P-TR SE175P-TR

34 Flame Retardant Braided Expandable Sleeving Provides continuous abrasion resistance for wires, cables and tubing Lightweight, durable protection Highly flexible open weave will not trap heat or humidity Rated for use up 125 C Allows for use with irregular shapes Self extinguishing, meets UL VW-1 Sck colours: Black or grey with white tracer, or in white with black tracer identify flame retardant material Black Grey White I.D. Diameter Range SE12PFR-TR0 SE12PFR-TR SE12PFR-MR0 SE12PFR-MR8 SE12PFR-MR SE25PFR-TR0 SE25PFR-TR SE25PFR-MR0 SE25PFR-MR8 SE25PFR-MR SE38PFR-TR0 SE38PFR-TR SE38PFR-MR0 SE38PFR-MR8 SE38PFR-MR SE50PFR-CR0 SE50PFR-CR SE50PFR-DR0 SE50PFR-DR8 SE50PFR-DR SE75PFR-CR0 SE75PFR-CR SE75PFR-DR0 SE75PFR-DR8 SE75PFR-DR SE125PFR-LR0 SE125PFR-LR SE125PFR-TR0 SE125PFR-TR8 SE125PFR-TR SE150PFR-LR0 SE150PFR-LR SE150PFR-TR0 SE150PFR-TR8 SE150PFR-TR SE175PFR-TR *Order number of reels required. m 179

35 Flaability Tests and Classification Abrasion Protection Products Flaability Tests and Classifications A number of test procedures have been developed which can be used for the evaluation and comparison of various materials support combustion Review the following classifications find which category is designed suit your abrasion and protection applications UL94 Vertical Burning Test Test samples of material, with dimension 125 ± 5 by 13.0 ± 5 and provided in the minimum and maximum thickness of the intended end use product, are tested in an unconditioned (as manufactured) state and in a conditioned state (7 days at 75 C). The test requires the placement of a precisely controlled flame under a vertically supported specimen for a 10 second period. The flame is removed and the duration of flaming is recorded. If the flame extinguishes, the specimen is iediately subjected a second 10 second ignition period. Duration of flaming is again recorded. A piece of 100% cotn is placed under the specimen. Also observed and documented is if the sample drips flaming particles that ignite the cotn indicar below. Materials Classification Criteria Conditions V-0 V-1 V-2 Afterflame time for each individual specimen t 1 or t 2 _<10s _<30s _<30s Total afterflame time for any condition set (t 1 plus t 2 for the 5 specimens) _<50s _<250s _<250s Afterflame plus afterglow time for each individual specimen after the second flame application (t 2 + t 3 ) _<30s _<60s _<60s Afterflame or afterglow of any specimen up the holding clamp No No No Cotn indicar ignited by flaming particles or drops No No Yes t 1 t 2 t 3 Afterflame time after first flame application Afterflame time after flame application Afterglow time after second flame application MATERIALS CLASSIFIED UL-94 HB Specimens shall have a maximum burn rate of <38.1./min over 76.2 of thickness of Specimens shall have a maximum burn rate of <76.2/min over 76.2 for a thickness less than 3.0 UL224 VERTICAL WIRE FLAME TEST Samples of fully recovered tubing are placed over a length of fine spring steel music wire. The test requires the precise placement of a controlled flame that contacts the heat shrink tubing. The flame is applied in five fifteen second intervals with a time period between applications. If the flame extinguishes iediately after the first flame removal, subsequent flame applications are made the tubing. Duration of specimen flaming is noted. A piece of surgical cotn is placed under the specimen. If a flaming or glowing piece of tubing drips and ignites the cotn, this is also noted. 180

36 Abrasion Protection Material Technical Data Abrasion Protection Materials Technical Data Ratings and Approvals Physical Properties Chemical Resistance UL Temperature Index Flaability (UL94) Melting Temperature Abrasion Resistance (Lower number is better) Specific Gravity (D792) Minimum C (psi) Water Absorption (Max. 24 hrs.) Organic Solvents Alkalies Acids Petro-Chemicals Natural Polyethylene Lowest cost material for indoor use up 50 C. Natural is available in all sizes. -40 C 50 C HB 115 C 22 mg (D368).01% below 60 C except chlorinated solvents except oxidising acids Some Weather Polyethylene This material has the same properties as natural polyethylene, and also has additives which allow it resist the effects of ultraviolet light and acid rain in an outdoor environment. This product is available in black only. -40 C 50 C HB 115 C 20 mg (D368).03% below 60 C except chlorinated solvents except oxidising acids No SLEEVING PAN-WRAP SPIRAL WRAP Fire Polyethylene UL94-V2 Rating This material is self extinguishing and passes the UL 94 flame retardant test with V2 rating. Flame Retardant Polyethylene UL94-V0 Rating. This material is self extinguishing and passes the UL94 flame retardant test with a V0 rating. Nylon 6.6 Nylon is strong, durable, selfextinguishing material for indoor use up 65 C. It offers a combination of lightweight, wide temperature range, and high abrasion resistance. This material is suitable for applications where heavy vibration or stress exists on the wiring or tubing. Weather Nylon This material has the same properties as natural Nylon and also has additives which allow it resist the effects of ultraviolet light in an outdoor environment. This product is available in black only. TEFLON This material is a non-flaable, fluorocarbon resin material. Suitable for use in any application (including nuclear containment). It is rated up 180 C. Colour: Opaque Translucent Natural Polyethylene Lowest cost material for indoor use up 50 C. Natural is available in all sizes. Flame Retardant Polyethylene UL94-V0 Rating. This material is self extinguishing and passes the UL94 flame retardant test with a V0 rating. Polyethylene Terephthalate (PET) This material is a thermoplastic polyester material designed for indoor applications.it is rated for use up 125 C and will lerate short-term exposure up 230 C. Colours: Black, White and Grey Flame Ret. Polyethylene Terephthalate (PET) This material is a self-extinguishing thermoplastic polyester that can be used indoors. It is also rated for use up 125 C and will lerate short term exposure up 230 C. It is provided with tracers identify the flame retardant material. -40 C 50 C -40 C 90 C -40 C 65 C -40 C 65 C -240 C 260 C -40 C 50 C -40 C 90 C -70 C 125 C -70 C 125 C V C 27 mg V C 22 mg 1.15 V C 7 mg V C 7 mg V C 7 mg HB 115 C 22 mg V C 22 mg 1.15 HB 260 C 1.31 UL224 VW C (D368) 1500 (D368) 12,400 (D368) 12,000 (D368) 3000 (D876) 1400 (D638) 1500 (D638) 100,000 (D876) 100,000 (D876).02%.02% 1.2% 1.2% below 60 C except chlorinated solvents except halogenated hydrocarbons except halogenated hydrocarbons except halogenated hydrocarbons except oxidising acids Not recoended Not recoended.01%.01%.02%.08%.08% below 60 C except chlorinated solvents except halogenated hydrocarbons some solvents some solvents NOTE: Typical operating temperature ranges are extended based on end use application and specific environment tests. Teflon or equivalent fluorocarbon PTFE is used. Teflon is the registered trademark of E.I. DuPont de Nemours Co. most weak bases most weak bases except oxidising acids Some Some No No No Some Some No No 181

37 Abrasion Protection Materials Technical Data Abrasion Protection Materials Technical Data Ratings and Approvals UL Temperature Index Flaability (UL94) Melting Temperature Abrasion Resistance (Lower number is better) Physical Properties Specific Gravity (D792) Minimum C (psi) Water Absorption (Max. 24 hrs.) Organic Solvents Chemical Resistance Alkalies Acids Petro-Chemicals CLT Black Polyethylene Lowest cost material is for use up 50 C. Other colours may be available. Nylon 6 Nylon is a strong, impact modified, heat stabilised, durable high abrasion resistant material. -40 C 50 C -40 C 110 C HB V C (D638) 8000 (D638) 1.3% except halogenated hydrocarbons except halogenated hydrocarbons Not recoended No No ADH. LIINED GROMMET GROMMET EDGING CLT FITTINGS PVC PVC Non-Shrink Tubing This material provides insulation and protection for continuous use at temperature -20 C 105 C Black Polyethylene Lowest cost material is for use up 65 C. Natural Polyethylene Lowest cost material for indoor use up 50 C. Natural is available in all sizes. Weather Polyethylene This material has the same properties as natural polyethylene, and also has additives which allow it resist the effects of ultraviolet light and acid rain in an outdoor environment. This product is available in black only. Flame Retardant Polyethylene UL94-V0 Rating This material is self extinguishing and passes the UL94 flame retardant test with a V0 rating. Nylon Nylon is strong, durable, selfextinguishing material for indoor use up 65 C It offers a combination of lightweight, wide temperature range, and high abrasion resistance. This material is suitable for applications where heavy vibration or stress exists on the wiring or tubing. Natural Polyethylene Lowest cost material for indoor use up 50 C.Natural is available in all sizes. (Adhesive Backed Groet) Weather Polyethylene This material has the same properties as natural polyethylene only. Also has additives which allow it resist the effects of ultraviolet light and acid rain in an outdoor environment. This product is available in black only. (Adhesive Lined Groet) -20 C 105 C -40 C 65 C -40 C 50 C -40 C 50 C -40 C 60 C -40 C 65 C -40 C 50 C -40 C 50 C UL224 VW-1 UL94 HB C 1.04 HB 115 C 22 mg HB 115 C 20 mg (D876) 3,900 (D638) 1400 (D638) 2000 (D638) %.01%.03% V C 22 mg % V C 7 mg HB 115 C 22 mg HB 115 C 20 mg ,400 (D638) 1400 (D638) 2000 (D638) 1.5%.01%.03% except aromatic hydrocarbons, kenes and esters except halogenated hydrocarbons below 60 C except chlorinated solvents below 60 C except chlorinated solvents below 60 C except chlorinated solvents except phenols and formic acid below 60 C except chlorinated solvents below 60 C except chlorinated solvents except strong oxidising acids except oxidising acids except oxidising acids except oxidising acids most weak acids except oxidising acids except oxidising acids No Some Some No Some No Some No NOTE: Typical operating temperature ranges are extended based on end use application and specific environment tests. 182

38 Complementary Wiring Products PAN-TERM Terminals, Disconnects and Splices Designed and manufactured for fast assembly, long, reliable performance... Funnel entry available on vinyl and nylon insulated terminals and disconnects Made of electrolytically refined copper provide optimum combination of crimp forming properties and low resistance, high conductivity terminations Offered in various types including rings, forks, locking forks and short locking forks Available sizes from 26 2 AWG and stud diameters from # Disconnects are available in many styles including fully insulated. Splices and wire joints provide permanent, reliable connections Wide assortment of manual, controlled cycle, battery operated and pneumatic crimping ols which give you reliable connections at a lower installed cost REEL SMART Continuously Moulded Reel-Fed Terminals, Disconnects and Splices "Reel" productivity assures high volume production at significant savings... ONE TECHNOLOGY, one solution for continuously moulded Terminals, Butt Splices and Disconnects, including Fully Insulated Right Angle Female Disconnects and Pre-Assembled Locking Disconnects The REEL SMART Termination System for installing PANDUIT continuously moulded products provides the best solution for quality, reliable, high volume terminations This patented system offers an array of technical enhancements designed dramatically reduce set-up time and the amount of downtime traditionally incurred with alternate systems Single, patented application terminates entire product line Applicars compatible with aumatic wire processing machines and other manufacturer s presses 183