NEW DMGMORI.COM. ADDITIVE TECHNOLOGIES ADDITIVE MANUFACTURING Reinvent your Metal Production

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1 LASERTEC 30 SLM 2 nd Gen. LASERTEC 65 3D LASERTEC 65 3D hybrid LASERTEC D hybrid ADDITIVE TECHNOLOGIES ADDITIVE MANUFACTURING Reinvent your Metal Production NEW DMGMORI.COM

2 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASERTEC SLM Additive Manufacturing through selective laser melting (SLM) in the powder bed Selective Laser Melting: Powder Bed LASERTEC 3D Laser deposition welding using a coaxial powder nozzle 02 Laser Deposition Welding: Powder Nozzle LASERTEC 3D hybrid The combination of two technologies on one machine. Combining laser deposition welding using a coaxial powder nozzle, with a 5-axis milling machine or a multi-axis turning machine for finishing AM parts Laser Deposition Welding: Powder Nozzle with Milling & Turning

3 ADDITIVE TECHNOLOGIES Global full-liner for additive manufacturing + Unique: Four process chains in ADDITIVE MANUFACTURING and metal cutting finishing from a single source + 20 years experience in laser technology and SLM technology + End-to-end competence in the field of additive metal machining + Powder bed (SLM) and powder nozzle (LDW) under one roof for all metallic materials and geometries + LASERTEC 3D hybrid / LASERTEC 3D: Successful on the market with laser deposition welding via powder nozzle + LASERTEC SLM: Pioneer in powder bed technology + Comprehensive consulting services and training e. g. for construction, material selection and the definition of process parameters 03 WORLDWIDE SERVICE 5 Additive Manufacturing Excellence Centres worldwide AMEC Bielefeld, Germany AMEC Pfronten, Germany AMEC Shanghai, China AMEC Tokyo, Japan AMEC Chicago, USA

4 Product Line SLM Machines Powder Nozzle Machines Excellence Centre ADDITIVE TECHNOLOGIES Unique Product Range Additive Manufacturing with powder nozzle and powder bed from a single supplier Laser Deposition Welding combined with milling LASERTEC 65 3D hybrid 04 + Additive manufacturing with integrated 5-axis milling in finished part quality + Max. workpiece dimensions: ø mm, 600 kg ø in, 1,320 lbs Laser Deposition Welding combined with turning / milling LASERTEC D hybrid + Additive manufacturing with integrated 6-sided turn & mill complete machining + Max. workpiece dimensions: ø 660 1,500 mm, 1,700 kg ø in, 3,750 lbs

5 Selective Laser Melting (SLM) LASERTEC 30 SLM 2 nd Gen. + Additive manufacturing in powder bed with integrated powder recycling + Max. workpiece dimensions: mm in 05 Laser Deposition Welding LASERTEC 65 3D + Special machine for additive manufacturing + First dedicated powder nozzle machine based on a CNC machine + Max. workpiece dimensions: ø mm ø in, 600 kg 1,320 lbs

6 Product Line SLM Machines Powder Nozzle Machines Excellence Centre GLOBAL FULL-LINER FOR ADDITIVE MANUFACTURING Four process chains for additive complete machining Laser Deposition Welding 3D hybrid SIEMENS NX ADDITIVE / HYBRID 3D ADDITIVE MANUFACTURING WITH POWDER NOZZLE Part size max. max. ø 650 mm ø 25.6 in, height 560 mm 22 in 06 Selective Laser Melting (SLM) SLM ADDITIVE MANUFACTURING IN POWDER BED Part size max. max mm max in SLM METAL-CUTTING MACHINING CELOS

7 FINISHED PART ADDITIVE MANUFACTURING WITH POWDER NOZZLE COMBINED WITH: MILLING LASERTEC 65 3D hybrid: Part size max.: ø 500 mm ø 19.7 in, height 400 mm 15.8 in TURN & MILL LASERTEC D hybrid: Part size max.: ø 660 mm ø 26 in, length 1,500 mm 59 in METAL-CUTTING MACHINING 07 METAL-CUTTING MACHINING ADDITIVE MANUFACTURING IN POWDER BED Part size max mm max in

8 Product Line SLM Machines Powder Nozzle Machines Excellence Centre REALIZER GMBH Pioneer of the powder bed process with more than 20 years application experience: Selective Laser Melting FUNCTIONAL PRINCIPLE: BUILDING A PART LAYER BY LAYER 1 Applying a layer of powder 2 Selectively melting the powder using laser light 3 After melting, the platform is lowered by the respective thickness of the layer 4 Applying a new powder layer PROCESS ROOM 08 Shield gas volume flow optic Shield gas volume flow Laserbeam Recoater Shield gas volume flow Workpiece Powder overflow Elevator Powder supply Dr. Matthias Fockele is co-founder of F & S Stereolithografietechnik GmbH, now REALIZER GmbH. In cooperation with the Fraunhofer Institute for Laser Technology (ILT) in Aachen, Germany, F & S begin developing the SLM technology. First patent applications for the SLM technology. Dr. Matthias Fockele establishes REALIZER GmbH in Borchen, Germany.

9 HIGHLIGHTS + Highly complex components with function integration + Internal close-contoured cooling channels + Topology-optimised components + Simultaneous build-up of different designs + Weight optimisation due to lattice and honeycomb structures Combustion chamber prototype + Functional prototypes made of series materials On 06 / 02 / 2017, DMG MORI takes over 50.1 % from REALIZER and the LASERTEC 30 SLM celebrates its WORLD PREMIERE. DMG MORI increases the proportion of REALIZER to 75.1 % and presents the second generation of the LASERTEC 30 SLM in the middle of LASERTEC 30 SLM 2 nd Generation Highest process autonomy, maximum work safety and intuitive operation for top component quality and reproducible results.

10 Product Line SLM Machines Powder Nozzle Machines Excellence Centre SELECTIVE LASER MELTING Applications Automotive Quick and near production quality functional prototypes made from aluminium, titanium or steel. Complex parts with multiple free-form surfaces, as individual items or in small series. Aerospace Customised applications made from aluminium and titanium, e. g. blades with integrated cooling channels and high-efficiency heat exchangers. 10 Dental Custom-fit dental implants such as stages, crowns or bridges made from cobalt chrome or titanium. Medical Implants such as joint or bone prostheses made from titanium. Customised, tailor- made implants. Complex lattice structures, e. g. for hip and knee implants Tool / mould making Production of tool inserts with close-contoured cooling channels. Manufacturing of prototypes and small series

11 SELECTIVE LASER MELTING New design freedom POWDER NOZZLE BODY LASERTEC 65 3D hybrid 1 Agile product development due to completely digital process chain 2 Significant reduction of production costs due to tool-less production 3 Function integration: Improved cooling due to larger surface 4 Complex geometries almost without restrictions in construction 5 Work preparation: Optimal interaction of parameter optimisation and machine with the in-house developed RDesigner Integral design by bringing together conventional components, sealing and connection elements 8 7 Lightweight construction: Integrated honeycomb structures 2 8 Function integration: Complex internal channels

12 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASERTEC 30 SLM 2 nd Generation Generative manufacturing in powder bed process HIGHLIGHTS CELOS AS STANDARD + Powder bed with mm in construction volume 12 + High precision building of 3D parts with layer thicknesses between 20 and 100 μm to in for maximum productivity + Dynamic adjustment of the focus diameter between 70 and 200 µm to in + Application-specific fibre laser sources from 600 W as standard to 1 kw optional + Optimised shield gas volume flow for highest component quality with minimum Argon consumption < 72 l / hour < 19 g / min + Maximum work safety due to closed material cycle and integrated powder recycling + Replaceable powder module replug for contamination-free material exchange < 2 hours + CELOS: Consistent software solution from CAM programming up to machine control Open system: Individual adjustment of all machine settings and process parameters as well as unrestricted selection of the material supplier.

13 replug RESEARCH Optional powder module, especially developed for the material and process parameter development on the series system. NEW 13

14 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASERTEC 30 SLM 2 nd Generation replug The powder module for fast material change HIGHLIGHTS 14 + Automated powder handling and powder storage under inert atmosphere + One material per replug Any expansion of the material range due to modular changing system + Contamination-free change between different materials in < 2 hours + Safe powder handling due to integrated periphery and closed material cycle + Increased efficiency due to integrated powder recycling + High process autonomy due to powerful duo filter system (filter change without process interruption) as well as large powder reservoir (no manual refilling required in the process) 1 Sieving unit 2 Buffer tank Optional: replug RESEARCH The additional powder module, especially developed for the material and process parameter development on the series system. 3 Powder supply process room Powder return process room 4 Main tank 5 Powder transport in the inert gas volumetric flow

15 MATERIAL CHANGE < 2 h WIDE RANGE OF AVAILABLE MATERIALS + Aluminium AlSi10Mg0.5 + CoCrMo (ASTM F75) + Inconel 625 / Stainless steel (316L) + Stainless steel (309L) + Tool steel (18 Mar 300) + Titanium Ti4 / Ti6Al4V Unrestricted selection of the material supplier!

16 Product Line SLM Machines Powder Nozzle Machines Excellence Centre CONTROL AND PROGRAMMING CELOS: CAM programming and machine control from one source CELOS ensures an efficient flow of information in production and provides the machine operator with all relevant order information in real-time. Touchscreen and APPs ensure intuitive operation of the machine, while different monitoring tools enable a transparent view of the current process at all times. 16 CELOS APPS RDESIGNER CAM programming MATERIAL MANAGEMENT Management of material data and parameter editor MANUAL CONTROL Machine setup for process preparation JOB CONTROL Machine control JOB HISTORY Job management WATCHER Camera-based process monitoring and documentation of each individual layer STATUS MONITOR Visualisation of the machine status in real time MESSENGER Live status on PC, tablet or smartphone for complete process monitoring NETSERVICE Online error analysis and technical support directly on the machine control SETTINGS Machine settings

17 RDESIGNER CAM programming + Start with a pure CAD model (STEP, STL) + Orientation / positioning + Support + Slicing + Hatching + Copying + Generation Process Control File Heat Calculation + Advance calculation of mass distribution + Automatic adaptation of all laser parameters for top component quality + Integration in RDesigner 17 JOB CONTROL + At a glance: All relevant machine and job parameters + Camera-based check of the build-up and coating quality + Automatic machine stop at error detection

18 Product Line SLM Machines Powder Nozzle Machines Excellence Centre SLM PROCESS CHAIN End-to-end competence with integral process understanding from drawing to finished part Additive Manufacturing Milling Highest component accuracy and top surfaces guaranteed Post-processing on milling machines from DMG MORI 18 CAD / CAM ADDITIVE MANUFACTURING IN THE POWDER BED MILLING / FINISHING ON DMU 50 3 rd Gen. FINISHED PART DMU 50 3 rd Gen. HIGHLIGHTS DMU 3 rd Gen. EVEN STRONGER EVEN BETTER + 5-axis machining with up to 20,000 rpm + Swivelling rotary table for 5-axis simultaneous machining + Tool magazine with 30 pockets in the standard and optionally up to 120 magazine pockets + Integrated cooling concept for top long-term precision + Directly-driven ball screw drive for the best possible accuracy + Direct travel measuring system in all axes

19 CELOS Due to the efficient information flow and the intuitive operation, CELOS stands for optimum process chains in pre- and post-processing of additively produced components. Milling Additive Manufacturing Full flexibility The milling of base plate and base body before the additive manufacturing process makes support structures superfluous and leads directly to the finished part! 19 CAD / CAM MILLING ON DMU 50 3 rd Gen. ADDITIVE MANUFACTURING IN THE POWDER BED FINISHED PART Application example: Basic tibia plateau + Material: Ti6Al4V + Machining time milling: 12 min. / unit DIRECTLY TO THE FINISHED PART! + No post-processing + No support structures + Machining time additive manufacturing: 9 hours (9 parts) + Layer thickness: 50 µm in + Dimensions: mm in

20 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASERTEC 30 SLM 2 nd Gen. Floor plans Front view 2, Air outlet 2, Top view Filling chiller < 3.0 m 2 < 32 ft 2 Power supply Shield gas supply Cooling medium supply and return Cooling medium inlet and outlet Electrical connection 2, Air inlet , , space for powder Cartridge

21 LASERTEC 30 SLM 2 nd Gen. Technical data Connection data Connection data Description Value Description Value Electrical connection Main connection (3N / PE) Rated voltage 400 V / 230 V ± 10 % Frequency Power consumption Required mains fuse Required short-circuit power Inert gas connection Inert gas Purity Minimum consumption per build (floods and large parts) Average consumption Min. Pressure Gas connection Network connection Connection type Hz 15 kva 32 A 250 kva Argon 4.6 or higher 1,000 l 264 gal 72 l / h 19 g / min 6 bar 87 psi Connector D 10 mm RJ-45 Connector Building data Building volume (X Y Z) Layer thicknesses Focus diameter Laser type Laser power (depending on version) Material Software Integrated powder extraction Integrated screen unit Machine weight Machine replug powder module (without powder) mm in µm in µm in Fibre laser 600 1,000 W Tool steel, stainless steel, cobalt chrome alloys, titanium, aluminium, Inconel CELOS / RDesigner Yes (in replug powder module) Yes (in replug powder module) 1,200 kg 2,650 lbs 540 kg 1,190 lbs 21 Your contact person Your contact person Nils Niemeyer Fred M. Carter Product Sales Manager Lead Engineer Advanced Solutions DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Mobile: +1 (224) nniemeyer@dmgmori-usa.com DMG MORI Advanced Solutions Inc Huntington Blvd. Hoffman Estates, IL Main: +1 (847) Mobile: +1 (224) fcarter@dmgmori-usa.com

22 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASER DEPOSITION WELDING Laser Deposition Welding LASERTEC 3D and LASERTEC 3D hybrid WORKING PRINCIPLE Working direction Powder Laser beam Inert / Carrier gas Melt pool Applied material Building area Workpiece Using a coaxial nozzle, the metal powder is welded to and melted onto the base material in layers. The metal powder is thereby joined to the base material with a high-strength bond. Coaxial shielding gas protects against oxidation during the build-up process. After cooling, the metal layers can be machined mechanically. 1 MATERIALS Established materials: + Stainless steel (316L X2CrNiMo ) 22 + Tool steels (X35CrMoMn7-2-1, X20CrMoMn ) + High-speed steel (M2 S6-5-2) + Nickel-based alloys (625, 718) + Cobalt alloys (6, 21) + Copper alloys (CuSn10, CuAl10) 2 + MMC coating (WC in nickel-based matrix) + Density 99.8 % + Good mechanical properties + Option of manufacturing multi-material parts + Build-up of gradient materials 1 mm 0,039 in 3 Size Unit 316L Ni 625 Yield point [R p0.2 ] Mpa 390 (±17) 538 (±13) Tensile strength [R m ] Mpa 563 (±22) 844 (±18) Elongation at break [A] % 36.6 (±3.2) 28.9 (±6.2) Notch impact strength [J] J 105 (±2) 52 (±1) 1: Ni-718 cuboid 2: Cross-section of a 316L cuboid 3: 316L cylinder

23 LASER DEPOSITION WELDING Applications PRODUCTION AEROSPACE Manifold ENERGY Blade AEROSPACE Turbine housing AEROSPACE Manifold ENERGY bucket wheel 23 ENGINEERING Nozzle MARINE Propeller FORMENBAU Injection mold REPAIR AEROSPACE Blisk ENERGY Impeller COATINGS TOOL MAKING VACUUM TECHNOLOGY Flange

24 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASER DEPOSITION WELDING Features HIGHLIGHTS + 5-sided additive process + Addition of additive features to existing parts + Coating and repair of existing parts + Large honeycomb structures for weight reduction + Combination of multiple materials in one part + Large cavities possible + Buildup of semi-finished products with inner contours + High-quality welding + Alternate buildup and machining Internal Feature Feasibility of channels within a solid part structure, e. g. cooling channels as well as similar complex internal structures as cooling elements and other similar cooling components for injection moulds 24 Multi Material Combination of two different materials in one part. Two individually selectable powder feeders allow the combination of various materials, even the building of Sandwich workpieces Graded Materials Systematic control of the transition from one material to another. This results in graded materials with a smooth transition between the different material properties. The toughness and hardness of the material can be regulated in the build-up process and optimally tailored to the specific requirements of the individual application. Build on parts This is based on an existing part (build-up by additive manufacturing or with an alternative production process). Flanging of an additional 3D contour onto the existing part 3D coating Deposition of partial or complete coatings for corrosion protection and wear resistance, 3D coating on 3D parts as a material coating or a repair

25 HIGHLIGHTS LASERTEC 65 3D hybrid AND LASERTEC D hybrid Hybrid CAD / CAM module for additive and subtractive programming + One software package for the complete process (design, programming, simulation) + Unique SAUER LASERTEC buildup module fully integrated into CAD / CAM software + The part can be programmed in several steps, while flexibly switching between laser deposition welding and milling operations in only one programming set-up. 1: Customer CAD / CAM data; CAD model separation into additive and subtractive areas; slicing of the individual workpiece sections 2: Generation of the NC paths for the laser process and milling; output by post processor; definition of program order 3: 3D simulation for collision protection with consideration of the integrated laser head 4: Laser deposition welding and milling combined on the LASERTEC 65 3D hybrid / LASERTEC D hybrid (flexible changeover possible) 5: Finished workpiece ready for quality inspection 25 LASERTEC 65 3D hybrid APPLICATION EXAMPLE Turbine casing, Aerospace: Inconel 718 / Bronze ø mm ø in Wall thickness: 6 mm 0.2 in Building of the basic cylinder Building of the flange Machining of the flange Laser deposition welding: 375 min. Milling: 35 min. Building of the outer connections Milling of the upper contour Milling of the connection surfaces

26 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASER DEPOSITION WELDING SIEMENS NX New Highlights TUBE ADDITIVE BUILD-UP + Build-up of curved geometries (filled, thick or thin wall) + Automatic generation of the tool path based on the component curve 26 + Increased flexibility in production + Application examples: Bend, bent pipes, blades MERGE + Simultaneous build-up of several operations + Prevention of collisions due to parallel setup of features + Combined setup of features with different parameters, materials or geometries + Application examples: Impeller, lightweight structures, multi-material components

27 black = F55 white = 316L GRADED MATERIALS + Automatic interpolation between two parameter sets along a defined course + Also usable for complex geometries + Fast programming possible with the NX material database + Application examples: Armouring, wear-intensive components 27 3D FREEFORM + Build-up on complex, existing surfaces + Coatings, thin walls and full components + Flexibility with regard to programming + Application examples: Drill head, tools, mould making

28 Product Line SLM Machines Powder Nozzle Machines Excellence Centre Your contact person Nils Niemeyer Product Sales Manager LASERTEC 65 3D 5-axis buildup of additive parts using powder nozzle DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Mobile: +1 (224) With the new compact LASERTEC 65 3D, DMG MORI is expanding its product range for additive manufacturing with powder nozzles. Additive manufacturing can be carried out on the 5-axes simultaneous machine tool, while preperation and finishing operations are carried out on other machine tools. This means that both additive and milling capacities can be used to the optimum. The LASERTEC 65 3D also has a working space that is approx. 40 % larger than the hybrid version, combined with a footprint that is approx. 45 % smaller. DMG MORI offers the complete process chain, from NC programming in CAD / CAM to post-processing on DMG MORI machines. 28 HIGHLIGHTS + Laser deposition welding based on a CNC machine tool + 5-axis buildup of large additive 3D metal parts up to ø 650 mm ø 25.6 in, 560 mm 22.1 in in Z + Workpiece weight: 600 kg 1,320 lbs + Laser head integrated into the headstock + Possibility to change between various track widths (ø mm ø in) + Higher laser power of up to 4 kw + Complete hybrid CAD / CAM process chain (with interface for subtractive post-processing)

29 Your contact person Tilo Buergel Lead Engineer AdvancedSolutions LASERTEC 65 3D Floor plan DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Main: +1 (847) Mobile: +1 (224) , , , , , , Technical data 29 LASERTEC 65 3D Working area / drives Travel in X / Y / Z mm in 735 / 650 / / 25.6 / 22.1 Work table / workpieces Clamping surface rigid table mm in Dimensions (NC swivel / rotary table) mm in ø 650 ø 25.6 Max. Workpiece dimensions mm in ø ø Max. Workpiece weight (NC swivel / rotary table) kg lbs 600 1,320 Rotary axis (C-axis) degrees 360 Swivel range (A-axis) degrees 120 bis +120 Pmax under VDI / DGQ 3441 (C-axis / A-axis) Ws 7 / 9 Laser source Fibre laser diode (standard) Watt 2,500 Fibre laser diode (optional) Watt 3,000 / 4,000 Focal length (fixed) mm in Laser spot diameter 1 (standard) mm in Laser spot diameter 2 (optional) mm in Buildup rate (depending on material kg / h lbs h Linear axes (X / Y / Z) Rapid traverse speed mm in 40 / 40 / / 1.6 / 1.6 Max. Acceleration X / Y / Z m / s² ft / s² 6 / 6 / / 0.6 / 0.6 Pmax under VDI / DGQ 3441 mm in Machine data Width depth height (basic machine) mm in 2,614 3,825 2, Machine weight kg lbs 11,000 25,260

30 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASERTEC 65 3D hybrid: ADDITIVE MANUFACTURING IN FINISHED PART QUALITY Laser deposition welding with integrated milling The combination of laser deposition welding with a metal powder nozzle and milling on the LASERTEC 65 3D hybrid is an innovative additive machining method. It allows faster production of complex geometries and customised parts. The flexible changeover between laser and milling operations enables the direct machining of areas that can no longer be reached later on the finished part. DMG MORI is offering the complete process chain: NC programming in hybrid CAD/ CAM, technology parameters from a material database, machining, process monitoring and documentation. 30 HIGHLIGHTS + The flexibility of additive manufacturing combined with the precision of machining + Laser generation of the workpiece with intermediate milling + High buildup rates due to coaxial powder nozzle + Buildup of parts without support geometries, due to 5-axis application + Large work area for workpieces up to ø mm ø in height + Max. workpiece weight 600 kg 1,320 lbs + Reduced material usage

31 Unique technology integration PATENT PENDING Laser deposition welding with a powder nozzle Hybrid CAD / CAM module for laser and milling process + Intelligent combination of laser deposition welding and milling for highest surface quality and part precision + Reliable high-quality welding by combining laser deposition welding with the precision of a CNC machine tool + One universal solution for additive buildup and subtractive machining for design, programming and processing 31 PATENT PENDING Closed loop In-process regulation, analysis and control + Continuous measuring and monitoring of the buildup process + Automatic regulation of laser power ensures a completely closed loop in real time + Ensuring of a uniform welding process + Process monitoring for maximum process safety and homogeneous part quality Flexible integration of laser head via HSK interface + Automatic changing of the laser head via shuttle handling without manual intervention + Coaxial nozzle for uniform powder distribution + Independent of the laser buildup direction + Integrated safety gas monitoring + Optimum powder volume supply + Protected against dust, chips and coolant during milling Additive Manufacturing material database for users + Basic parameters for users and hybrid CAD / CAM for a wide variety of materials + Development of process parameters for surfaces, ridges and 3D parts + Customer-specific material developments in five Additive Manufacturing Technology Centres worldwide

32 Product Line SLM Machines Powder Nozzle Machines Excellence Centre Your contact person Nils Niemeyer Product Sales Manager LASERTEC 65 3D hybrid Floor plans DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Mobile: +1 (224) Front view 3, , , , , , , , Top view 1, , exhaust system cooling unit 1, band filter unit 1, , activecooling 5, , Oil mist separator inside tool magazine 2, , , , Also: Gas package argon or central client supply

33 Your contact person Tilo Buergel Lead Engineer AdvancedSolutions LASERTEC 65 3D hybrid Technical data DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Main: +1 (847) Mobile: +1 (224) LASERTEC 65 3D hybrid Working area / drives Travel in X / Y / Z mm in 735 / 650 / / 25.6 / 22.1 Work table / workpieces Dimensions (NC swivel / rotary table) mm in ø 650 ø 25.6 Max. Workpiece dimensions (Additive Manufacturing) mm in ø ø Max. Workpiece weight (NC swivel / rotary table) kg lbs Rotary axis (C-axis) degrees 360 Swivel range (A-axis) degrees 120 to +120 P max under VDI / DGQ 3441 (C-axis / A-axis) Ws 7 / 9 milling spindle Max. Speed (standard / optional) rpm 10,000 / 18,000 Output 40 % DC / 100 % DC (standard) kw 13 / 9 Torque Nm ft lbs 83 / 57 18,660 / 12,810 Tool holder Type HSK-A63 Laser source Fibre laser diode (standard) Watt 2,500 Focal length (fixed) mm in Laser spot diameter 1 (standard) mm in Laser spot diameter 2 (optional) mm in Linear axes (X / Y / Z) Rapid traverse speed mm in 40 / 40 / / 1.6 / 1.6 Max. Acceleration X / Y / Z m / s² ft / s² 6 / 6 / / 0.6 / 0.6 P max under VDI / DGQ 3441 mm in Tool change system Standard / optional tools Number 30 / 60 / 90 Machine data Width depth height (basic machine) mm in 4,180 3,487 2, Machine weight kg lbs 13,000 28, SAUER LASERTEC EXCELLENCE CENTRE IN PFRONTEN + > 25 years of experience in laser precision machining + > 700 LASERTEC machines installed (worldwide) + Application expertise: Training, customer support, complete turnkey solutions + Regular LASERTEC technology seminars

34 Product Line SLM Machines Powder Nozzle Machines Excellence Centre LASERTEC D hybrid: ADDITIVE MANUFACTURING IN FINISHED PART QUALITY Laser deposition welding with integrated milling and turning The LASERTEC D hybrid expands the range of hybrid machines with a milling / turning machine for the ideal manufacturing of rotative parts. The main and sub-spindles allow 6-sided machining of parts, including the welding of pipes through automated sub-spindle handling. 34 HIGHLIGHTS + Combined laser deposition welding and turning / milling operations on the LASERTEC D hybrid + Large parts up to ø 660 mm ø 26 in, 660 mm ø 26 in in Z (axial) or ø 545 mm ø 21.5 in, 1,500 mm 59.1 in in Z (rotative) + Max. workpiece weight 1,700 kg 3,750 lbs + Top surface quality and precision due to the integrated 5-axis turning machine + Additive manufacturing of metals and reactive materials such as Ti-6Al-4V (optional) + Complete hybrid CAD / CAM process chain (additive and subtractive)

35 Unique technology integration + Laser deposition welding and 6-sided 5-axis simultaneous machining with an intelligent combination of turning and milling Laser head + Laser power of up to 10 kw + Integrated cooling Flexible changeover of different additive manufacturing heads + Revolver with up to five additive manufacturing laser heads + Automatic laser head changer 35 Titanium package + Safe additive manufacturing with titanium powder + Additional argon safety gas supply via specifically constructed nozzles + Certified non-flammable titanium powder (Ti-6Al-4V) + Safety cycle guarantees correct powder supply + Wet separator for filtering machine waste air + Additional cleaning kit + Safety package for machine operators Intelligent process monitoring and control + 2-colour pyrometer + Closed control loop: Automatic regulation of laser output for constant melt pool temperatures + Feedback from melt pool + Conversion of brightness into corresponding temperatures + Automatic adjustment of laser power to ensure a constant temperature is maintained in the melt pool Complete integration into CELOS + CELOS with SIEMENS 840D sl Operate including 21.5 ERGOline control system with multi-touchscreen + 3D apps and AM control + Ready for Industry 4.0

36 Product Line SLM Machines Powder Nozzle Machines Excellence Centre Your contact person Nils Niemeyer Product Sales Manager LASERTEC D hybrid DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Deposition envelope for additive manufacturing Mobile: +1 (224) B-Achse 90 B-Achse ø 660* ø 26.0* ø 545* ø 21.5 ø 350 ø 13.8 ø 200 ø 7.9 ø * 26.0* , * mm in ADDITIVE AND SUBTRACTIVE MACHINING ON MAIN AND SUB SPINDLE + Complete 6-sided machining of parts + Buildup of parts on main and sub spindle with subsequent welding of built-up parts + Automated connection welding of parts and subsequent build-on features

37 Your contact person Tilo Buergel Lead Engineer AdvancedSolutions LASERTEC D hybrid Technical data DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Main: +1 (847) Mobile: +1 (224) General LASERTEC D hybrid Machine weight (standard) kg lbs 31,720 69,940 Footprint mm in 6,690 9, Tool spindle (Turret 1) Linear axes X / Y / Z mm in ø 660 / +190 to 210 / 1,500 ø 26 / +7.5 to 8.3 / 59.1 Spindle angle (B-axis) 30 to 210 Rapid traverse (tool spindle) m / min ft / min X: 50 Y: 30 Z: 50 X: 164 Y: 98.4 Z: Max. workpiece weight kg lbs 1,700 3,750 Tool spindle motor (10 min. / cont.) kw hp 18.5 / / Max. spindle speed rpm 12,000 Tool spindle torque (10 % DC / cont.) Nm ft lbs 120 / /32.8 Chuck Type Capto C6 [BT 40] [HSK-A63] [CAT40] Tools (optional) # 20 (60) (100) Max. tool weight kg lbs 8 (10) 17.6 (22.1) Main spindle Max. turning diameter mm in ø 660 ø 26.0 (tool spindle) > ø 350 ø 13.8 (Turret 2) Rotary axis (C-axis) 360 Max. spindle speed / chuck (spindle 1 + 2) rpm 3,000 (10,000) / JIS A_2-8 Spindle motor power (30 min. / cont.) kw hp 30 / / 33.5 Spindle motor torque (30 min. / cont.) Nm ft lbs 1,302 / 1, / Clamping diameter mm in Turret 2 Transverse axes X2 / Z2 mm in 195 / 1, / 60.0 Rapid traverse (Turret 2) m / min ft / min A: 50 X2: 50 Z2: 50 A: 164 X2: 164 Z2: 164 No. of tools (Turret 2) # 10 Max. milling spindle speed (Turret 2) rpm 6,000 (optional) Turret 2 milling spindle motor power (5 min. / cont.) kw hp 5.5 / / 5.0 Powder buildup Material Stainless steel / maraging steel / Inconel 625 / 718 / stellite / copper / titanium Buildup rate (depending on material) kg / h lbs / h (at 3 kw) Laser Fibre diode laser, coupled (optional) Watt 3,000 (6,000) (10,000) Focal length (fixed) mm in 300 laser spot 1 (158 laser spot 2) Laser spot 1 mm in ø 4 / 4 10 ø 0.16 / (rectangle) Laser spot 2 mm in ø 2 ø 0.09 AM tool changing Laser beam / powder nozzle rotation Automatic Additive Manufacturing tool changer and revolver Tangential guide 37 Floor plans available upon request.

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40 DMGMORI.COM DMG MORI GLOBAL No. 1 for ADDITIVE MANUFACTURING in metal With our five Additive Manufacturing Technology Centres in Bielefeld, Pfronten, Shanghai, Tokyo and Chicago we can look after our customers locally in the most important focus markets. There we can develop local technology and material needs, as well as handling concrete part requests and training enquiries. AMEC Pfronten, Germany AMEC Shanghai, China AMERICA AMEC Tokyo, Japan AMEC Chicago, USA EUROPE ASIA Chicago Shanghai Japan Germany Bielefeld Tokyo Pfronten Subject to technical changes. The machines depicted here may include some options, equipment and CNC alternatives. AMEC Bielefeld, Germany WORLDWIDE SERVICE P _0718_EN-US 157 sales and service locations, 14 production factories as well as 5 Additive Manufacturing Excellence Centres worldwide.