COOPERATIONINVITATION

Transcription

1

2 KART-MAP Spółka Jawna Olsztyn, Nikielkowo ul. Parkowa 3, Poland tel , fax The KART-MAP Company is a high quality metal cabinets and metal office furniture manufacturer. For over 27 years we are constantly striving for the best possible social usefulness, flexibly adapting to the changes of our Customers needs. The KART-MAP Company is an up-to-date, continuously developing and supervised by the integrated quality system machine park. The KART- MAP Company is not only machines, it is also people, eager minds, creative, motivating one another. Our Company has its own Technical Department in which skliful engineers by means of the newest CAD programmes develop prototypes and different designs. All of the services, technological processes and the manufacturing are being subjected to especially detailed means of safety, functionality and ergonomics of the use. Thanks to modern, digitally controlled machine park and constant supervision during every stage of manufacturing, our products and services are perfectly repetitive and in accordance with the tenets of the first piece made. Apart from wide scope of products, still being broadened, and thanks to qualified and experienced members of the Technical Department as well as our equipment operators and stateof-the-art machine park we are constantly improving the technology of manufacturing our products, thus abbreviating the time of the implementation. That being said we are in the possession of production capacity that allows us to provide complex services in the field of CAD, sheet metal processing, cold-rolled profiles by means of punching, cutting, pressbraking, welding and powder-coating.

3 OMPUTER-AIDED DESIGN Longstanding experience acquired as far as the industrial treatment of steel is concerned is of great assistance to us, when constantly growing expectations of our Clients are met. It is possibile for us to meet the expectations since our Technical Department provides: Advanced Computer-aided design by means of 3D Solid Edge. The preparation of the Design and Construction technological documentation according to the needs of the Client, or based on the documentation provided by the Client. The preparation of the Detailed Design Documentation, CNC software for Alpha-Numeric operated machines. Calculation of prices of the services. Technical Assistance.

4 UNCHING CNC Turret Punch LVD GLOBAL Tonnage: 20 Tons. Maximum Sheet Size w/o Repositioning 1300x3000 mm. Different sheet metal punching (aluminium sheet, prepainted sheet, mild steel, galvanized sheet, stainless sheet, acid-resistant sheet). Sheet punching gauge range: from 0,5 up to 6 mm. 30 Station Thick Turret with (4) 3-1/2 Auto Index Stations. Punching Accuracy ± 0.1mm. CNC Control gives the best possible precision, short manufacturing time and accuracy, as well as optimum use of sheet metal.

5 ASER CUTTINGLaser Cutter LVD SIRIUS PLUS kW Laser Power 4 kw. Max. Sheet Size 3000 mm x 1500 mm. Repetitive Accuracy +/ mm. Mild Steel cutting up to 20 mm. INOX cutting up to 15 mm. Aluminium cutting up to 10 mm. at will cutting, achieving the best possible quality of elements. Impressive exact cutting capabilities along with optimal speed and acceleration that meet the geometry of a detail.

6 RESS BRAKING Edge Press Brakes LVD-PPEB 135/30, LVD-PPEC 35/15 Pressing Force 135 T. Working length up to 3000 mm. Sheet metal gauge range for press braking 0,5-10 mm. Wide scope of available accessories stamps, matrices allow for elastic, individual approach to every project, as well as making complex press braking. 100% Repetitive Accuracy of dimesions and shapes. Experienced press brake operators with great expertise, constant engineer attention as well as the newest CAD/ CAM software together with alpha-numeric control ensures superb accuracy.

7 WELDING AND SPOT-WELDING Semi-automatic welding equipment by BESTER and KEMPPI utilising MIG/MAG and TIG welding method Stationary Welders TECNA-4609N Rocker Arm Resistance Welder TECNA-4629N Linear Action Spot Welder Portable spot welder TECNA-3302N Rocker Arm Resistance Welder Different types of steel welding: mild steel, Stainless Steel, acid-resistant. at will shape of the object: square profiles, rectangle profiles, circular profiles. Metal sheet welding from 0,6 mm gauge. The knowledge and the experience of the welding equipment operators altogether with constant engineer attention ensure superb quality of welding. Spot-Welding. Different types of sheet metal: mild Steel, galvanized sheet metal. CPU operated TE90 ensures constant and fully repetitive accuracy and quality of welding. Welding material gauge ranges from 0,5 up to 4 mm. Longstanding experience in Spot-Welding. Spotless, durable sheet metal conflation.

8 OWDER COATING Environment-friendly powder coating line For over 17 years we have been painting our products using powder coating technology. In the middle of 2010 we have started off the new, fully automatic and environment-friendly powder-coating line based on the equipment of IDEAL LINE and WAGNER. Our electrostatic powder-coating line utilises safe, solvent-free technology of the preparation of metal basis and consists of: fully automatic 5-zone spray cleaner which prepares the surface of objects utilising 5 techological processes resulting in a passive polymer layer to appear on the objects being washed, the process of drying after the surface has been prepared, fully automatic cabin made of PCV utilising cyclone retrieval system, the stove solidifying the powder coating, the wastewater treatment system. The use of high-end, innovative technology of the surface preparation of the objects allotted for powder coating by ALUFINISH (degreasing and chromating No-Rinse method which binds the phosphate layer preparation and the polymer layer, can be used either for the preparation of the surface of iron, steel or galvanized metals, aluminium or copper) has the following advantages: The process of degreasing of the surface is much more effective than the one based on organic solvents, by providing better adhesion of the powder coating layer. The polymer layer of the objects has much better characteristics, which provide excellent protective and decorative properties of the powder coating layer imposed. It increases the endurance of the layer and minimizes the process of corrosion. Max. dimensions of the object to be powder-coated: 2,5 x 2,0 x 0,8 m. 3,3 x 2,0 x 0,2 m. The price of the powder coating has to be calculated individually. It depends on various factors, such as: the size, the shape, the purpose, the quantity, the repetitiveness of the order, etc. The realisation of the process lasts up to 5 days. We are using only the highest quality powder coatings made by reputable manufacturers (our leading supplier is DuPont). The choice of the powder coating is defined by the purpose and the conditions of the usage of the element processed. The choice of the colour is regulated by the RAL palette.