DIMENSION & PRESSURE- TEMPERATURE SHEETS

Transcription

1 DIMENSION & PRESSURE- TEMPERATURE SHEETS

2 MAS-3000-PL-Pxx (Straight coupling) MAS-3000 PIPE ATALOGUE oupling (as supplied) oupling (Post-installation) P I O ID D Part no. Qualified pipe schedules Insertion depth Pre-installation Insertion depth Post-installation Overall length as supplied Take-out dimension Fitting inside diameter Fitting outer diameter See note 1 (mm) Min. (mm) 1/4 (P04) /80/160 31,42 21,67 73,00 10,16 14,10 26,67 3/8 (P06) /80/160 34,82 24,13 81,08 11,43 17,53 31,50 1/2 (P08) /80/160 36,32 25,65 84,33 11,68 22,10 37,08 3/4 (P12) /80/160 41,07 29,46 93,98 11,94 27,43 40,64 1 (P16) /80/160 50,17 35,81 115,57 15,24 33,83 49,53 1-1/4 (P20) /80 56,13 39,88 127,51 15,24 42,67 58,17 1-1/2 (P24) /80 60,68 43,69 138,18 16,76 49,02 65,79 2 (P32) /80 74,09 54,86 166,12 17,78 61,11 82,80 3 (P48) /80 108,20 75,18 239,27 21,59 89,66 110,24 4 (P64) 40/80 138,18 99,92 276,35 Not Applicable 114,30 140,08 Notes: 1. For use on arbon Steel pipe to ASTM-A106 and A53. Refer to LOKRING Specification FS-3000 for qualified matching pipe specifications and schedules. 2. For tooling and dimensions, refer to drawing #LKT-MAS-PXX 3. Standard coating is Black oxide per LM ontact factory for other platings. Page 1 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

3 MAS-3000 PIPE ATALOGUE MAS-3000-EL90-Pxx-LR MAS-3000-EL90-PXX-LR (90 Elbow-Long Radius) (90 Elbow - Long radius) MAS-3000-EL90-Pxx MAS-3000-EL90-PXX (90 (90 El Elbow w-sho - Short Radi radius) u s ) L L L MAS-3000-FLNGyyy-Pxx (yyy = 150, 300, 600, 1500 RF flange) MAS-3000-EL45-Pxx (45 Elbow) MAS-3000-EL45-PXX (45 Elbow) L. Note: All flange take-outs include the raised face portion Take-out EL90-LR EL90 EL45 FLNG-150 FLNG-300 FLNG-600 FLNG-1500 Part no. (mm) Part no. (mm) Part no. (mm) Part no. (mm) Part no. (mm) Part no. (mm) Part no. (mm) 1/2 (P08) , , , , , , ,21 3/4 (P12) , , , , , , ,71 1 (P16) ,45 N/A N/A , , , , ,86 1-1/4 (P20) ,55 N/A N/A , , ,63 N/A 88,82 N/A 95,43 1-1/2 (P24) ,83 N/A N/A , , , , ,58 2 (P32) ,28 N/A N/A , , , , ,03 3 (P48) ,80 N/A N/A , , , , ,19 Page 2 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

4 MAS-3000 PIPE ATALOGUE MAS-3000-TEE-Pxx MAS-3000-TEE-PXX (Straight Tee) Tee) L L Part no. Take-out 1/2" (P08) SR ,15 1/2" (P08) LR ,91 3/4" (P12) SR ,37 3/4" (P12) LR ,21 1" (P16) ,45 1-1/4"(P20) ,55 1-1/2" (P24) ,83 2" (P32) ,58 3" (P48) ,22 MAS-3000-RTEE-Pxx-Pyy MAS-3000-RTEE-PXX-PYY (Reducing Tee) R L L B R B Part no. Take-out Run Take-out Branch 3/4"x1/2" (P12-P08) ,37 51,31 3/4"x1/2" (P12-P08) LR ,21 57,15 1"x1/2" (P16-P08) ,45 54,86 1"x3/4" (P16-P12) ,45 54,79 1-1/4"X1"(P20-P16) ,55 66,01 1-1/2"x1/2" (P24-P08) ,83 73,91 1-1/2" x3/4" (P24-P12) ,83 73,84 1-1/2" x 1" (P24-P16) ,83 76,50 2" x1/2" (P32-P08) (w) ,58 67,56 2" x3/4" (P32-P12) (w) ,58 67,49 2" x1" (P32-P16) (w) ,58 70,15 2" x1-1/2" (P32-P24) (w) ,58 81,00 3" x3/4" (P48-P12) ,22 83,36 3" x1" (P48-P16) ,22 86,03 3" x1-1/2" (P48-P24) ,22 93,70 3" x2" (P48-P32) ,22 94,28 MAS-3000-RED-Pxx-Pyy (oncentric reducer) MAS-3000-RED-PXX-PYY (oncentric Reducer) Part no. Take-out 3/4"x1/2" (P12-P08) ,75 1"x1/2" (P16-P08) ,10 1"x3/4" (P16-P12) ,10 1-1/4"X1"(P20-P16) ,94 1-1/2"X1/2" (P24-P08) ,85 1-1/2"x3/4" (P24-P12) ,80 1-1/2"x1" (P24-P16) ,63 2"x1/2" (P32-P08) ,50 2"x3/4" (P32-P12) ,15 2"x1" (P32-P16) ,15 2"x1-1/2" (P32-P24) ,80 3"x2" (P48-P32) ,92 3"x1 1/2" (P48-P24) ,67 3"x1" (P48-P16) ,62 3"x1/2" (P48-P08) ,59 Page 3 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

5 MAS-3000 PIPE ATALOGUE MAS-3000-AP-Pxx MAS-3000-AP-PXX (ap) (ap) Part no. Take-out P08 (1/2") ,46 P12 (3/4") ,97 P16 (1") ,54 P20 (1-1/4") ,81 P24 (1-1/2") ,83 P32 (2") ,57 P48 (3") ,42 MAS-3000-ADPT-Pxx-yy MPT MAS-3000-ADPT-PXX-YY MPT (Male (Male Pipe pipe thread Thread adapter) Adapter) F Part no. Take-out Run F Dimension across flats P08 (1/2") x 1/2" MPT ,93 28,58 P12 (3/4") x 3/4" MPT ,48 34,93 P16 (1") x 1" MPT ,94 41,28 P24 (1-1/2") x 1-1/2" MPT ,23 53,98 P32 (2") x 2" MPT ,75 63,50 P48 (3") x 3" MPT ,57 88,90 MAS-3000-RPL-Pxx (Repair MAS-REPAIR-PL-PXX coupling) * L2 L1 D ID Note: Repair coupling body is stainless steel type 316L per LMS Part no. 2x L1 2x L2 D ID Overall length Prior to installation Max. (mm) Overall length After installation Max. (mm) Outside diameter Max. (mm) Inside diameter Min. (mm) 3/8" (P06) ,28 53,34 31,50 17,53 1/2" (P08) ,38 65,53 37,08 21,84 3/4" (P12) ,55 73,15 40,64 27,18 1" (P16) ,57 86,87 50,04 33,99 1-1/4"(P20) ,51 95,00 58,17 42,67 1-1/2" (P24) ,18 104,14 67,06 48,84 2" (P32) ,12 127,76 83,31 61,34 3" (P48) ,52 173,48 114,30 89,66 Page 4 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

6 MAS-3000 PIPE ATALOGUE Envelope dimensions and space requirements Up to 2 (MTK45 & MTK60) Fitting size Lokring tool 3 (MTK100) 3 en 4 (MTK145) S X A L H W E B Y spool length spacing between fittings Pre- Installed insertion depth Tool length Tool height Tool width spacing between pipes pipe center to center extension from bulkhead Insertion depth installed (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 1/4 (P04) MTK /8 (P06) MTK /2 (P08) MTK /4 (P12) MTK (P16) MTK (P16) MTK /4 (P20) MTK /2 (P24) MTK (P32) MTK (P48) MTK (P64) MTK Notes: Spool lengths are for reverse operation, except where noted. Spool lengths may be decreased slightly if one fitting end can be pulled up prior to positioning the second end and the reverse position of the tool is used for the installation. E and assume no fittings positioned directly across from each other. B assumes that the tool is operated in reverse mode, except where noted. Page 5 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

7 38376 APOLLO PARKWAY WILLOUGHBY, OHIO USA TEL.: (440) FAX: (440) LOKRING Specifications FS-3000 for Series MAS-3000 arbon Steel Fittings Scope of Specifications: Series MAS-3000 carbon steel pipe fittings manufactured by LOKRING. Pressure temperature ratings of qualified fittings, and matched pipe sized (NPS) and schedules are detailed in Table 1 and 2 of this specification. Fitting configurations and dimensions are detailed in LOKRING product catalogs. Installation tool envelope dimensions, and minimum fit-up dimensions are provided in LOKRING Installation Procedure LP-105. For installation procedures, and selection of installation tooling, see LP-105 Installation Procedure. Fittings are designed for carbon steel pipe to ASTM-A106, ASTM-A53 and ASTM A587. Fitting Material Specification: The MAS-3000 product fitting bodies and swaging rings are manufactured from hot rolled micro alloyed 15V24 carbon steel bar or Drawn Over Mandrel, stress relieved mechanical tubing. Bar stock material shall conform to ASTM A675 and the chemical and mechanical properties shall conform to LOKRING material specification LMS Mechanical tube stock material shall conform to ASTM A513 / DIN 2393 grade ST 52.3 and the chemical and mechanical properties shall conform to LOKRING material specification LMS LOKRING's arbon Steel Repair ouplings are made of a stainless steel body with carbon steel drive rings. See LOKRING specification FS40 for material data and pressure ratings. For shelf-life corrosion protection, machined fittings are subjected to a black-oxiding process, followed by a rust inhibiting dip. ontact LOKRING for material or plating specifications. Table 1: Pressure-Temperature Ratings (Note 1, 3, 5) Ambient Maximum design pressures in psi Fitting/Matching Pipe Assembly (bar) a) LOKRING Fitting (Note 2) (b) Matching ASME Pipe, NPS Schedule (c) B31.1 ASME B31.3 psi bar psi bar MAS-3000-XXX-P04 1/ MAS-3000-XXX-P06 3/ MAS-3000-XXX-P08 1/ MAS-3000-XXX-P12 3/ MAS-3000-XXX-P MAS-3000-XXX-P20 1 1/ MAS-3000-XXX-P24 1 1/ MAS-3000-XXX-P MAS-3000-XXX-P40 2 1/ MAS-3000-XXX-P MAS-3000-XXX-P MAS-3000-XXX-P04 1/ MAS-3000-XXX-P06 3/ MAS-3000-XXX-P08 1/ MAS-3000-XXX-P12 3/ MAS-3000-XXX-P MAS-3000-XXX-P20 1 1/ MAS-3000-XXX-P24 1 1/ MAS-3000-XXX-P MAS-3000-XXX-P40 2 1/ MAS-3000-XXX-P MAS-3000-XXX-P MAS-3000-XXX-P08 1/2 (c) MAS-3000-XXX-P12 3/4 (c) MAS-3000-XXX-P16 1 (c) opyright 2011 Lokring Technology LL, All rights reserved FS

8 38376 APOLLO PARKWAY WILLOUGHBY, OHIO USA TEL.: (440) FAX: (440) Notes: a) Pressure-temperature ratings in Table 1 assumes no corrosion allowance and negligible bending moments on the fitting. Please consult factory for more detailed design guidance. b) arbon Steel Repair ouplings have pressure ratings the same as those of LOKRING s Stainless Steel Pipe fittings, see specification FS40 for details. c) LOKRING shapes such as elbows or TEE s are fabricated with ASME B16.9 Butt Weld shapes. These components are Schedule 80 wall thickness. Table 2: Temperature Derating Factors (Note 1, 5) Temperature ºF ( ) 400 (204) 500 (260) (316) (343) Derating Factor for ASME B31.1/ Matching Pipe for Qualified Fittings: arbon Steel to ASTM-A106, ASTM-A53 and ASTM-A587 (Note 3) Stress Intensification Factor I: 1.2. (Note 4, 5) Reference Qualification Document: Biersteker, Dietmann, Sareshwala, and Haupt, Qualification of Non- Standard Product Form for ASME ode for pressure piping, B31 Applications odes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping omponents, PVP-Vol , American Society of Mechanical Engineers, New York, Note 1: Piping systems containing the piping assemblies listed may establish design pressures up to and including the ambient maximum design pressure given for temperature from -20 to 400 F (-29 to 204 ) for ASME B31.1 and B31.3 (based on allowable stresses for the matching pipe of 15,000 psi (1034 bar) and 20,000 psi (1379 bar) respectively). For temperatures above 400 F (204 ) the maximum design pressure given shall be multiplied by the temperature derating factor listed in Table 2. Interpolation between derating factors is permitted. For methodology used to develop maximum design pressures in accordance with ASME codes, see Reference Qualification Document. Testing performed has disclosed that the toughness for the fitting material at -20 F (-29 ) to be comparable or better than matching pipe material (document available upon request). However, the toughness of matching pipe material may be affected when operating below normal ambient temperatures. Note 2: XXX designates fitting configuration: PL = oupling; TEE = Straight Leg Tee; EL90 = 90 Elbow. See product catalogs for available configurations. Note 3: Pipe used for pressure qualification tested was a seamless construction to ASME-SA106 Grade B, and electric resistance welded (ERW) construction to ASME-SA53 Grade B. Maximum pipe hardness is Rb 90. For assemblies using ASTM A106 Grade A, A53 Grade A, or A587 matching pipe, the listed pressure-temperature ratings shall be multiplied by Prior to using Series MAS-3000 fittings on other carbon steel pipe specifications, schedules, or constructions, consult with LOKRING. When installing on ERW pipe, the longitudinal weld seam shall be drawn smooth or sanded to remove any suckback, flat spots, or other surface irregularities. If the required surface conditions cannot be met, the use of anaerobic sealant, such as Loctite PST sealant (given process compatibility) is recommended. opyright 2011 Lokring Technology LL, All rights reserved FS

9 38376 APOLLO PARKWAY WILLOUGHBY, OHIO USA TEL.: (440) FAX: (440) Note 4: The stress intensification factor, I, used for B31.1 thermal expansion and B31.3 displacement stress-range calculations has been established in accordance with test procedures outlined in the Reference Qualification Document. In this testing, an assembly consisting of a LOKRING coupling two equal length pipe tangents on either side of the coupling was fabricated using standard LOKRING installation procedures. A uniform bending moment was applied to the fitting/pipe assembly. This moment induced a bending stress in the assembly greater than the pipe material yield strength (35,000 psi/2413 bar), and caused the assembly to flex in plane passing through the neutral axis. In one complete flexural cycle, the fitting/pipe assembly bends an equal distance to either side of the neutral axis. The stress intensification thus determined means that the LOKRING fitting/matching pipe assembly will normally survive 7,000 fully reversed flexural cycles with the matching pipe nominal stress equal to the pipe material yield strength. While extensive fatigue testing of the fitting and matching pipe assemblies have been performed (documentation available upon request), it is cautioned that the fitting material is among the highest tensile strength materials approved for use in pressure component applications. In developing stress intensification data, one assembly endured 80,000 cycles at a nominal moment stress of 35,000 psi (2413 bar) without failure. However, both B31.l and B31.3 provide notes suggesting caution when designing with materials other than those in the ASME data base. Thus, until more data is available, it is recommended that the B3l.l thermal expansion and B3l.3 displacement allowable stress-ranges be conservatively based upon grade B carbon steel allowable stress values. Note 5: The pressure-temperature ratings and the stress intensification factor given are for the LOKRING coupling fitting/matching pipe joint only. If the LOKRING fitting is a TEE or EL90, a forged tee or elbow exists between LOKRING elastic strain preload connections located at the ends of the product form. The tee or elbow consists of standard ASME B16.9 SH 80 configurations. alculations and testing confirm that effective pressure-temperature ratings and the effective stress intensification factors (based on matching pipe cross-sectional properties) are enveloped by LOKRING connection/matching pipe values. This is true as well for conditions where corrosion has internally reduced the wall thickness such that pressure-temperature rating and stress intensification factor could be affected. For LOKRING fittings containing connections such as threads, flanges or unions the piping design engineer shall refer to the specific design standard for ratings for pressure, temperature and service limitations for that connection. opyright 2011 Lokring Technology LL, All rights reserved FS

10 SS40-PL-Pxx (Straight coupling) SS40 PIPE ATALOGUE oupling (as supplied) (Note 2) oupling (Post-installation) P I O ID D Part no. Qualified pipe Insertion depth Insertion depth Overall length as Fitting inside Fitting outer diameter schedules Pre-installation Post-installation supplied diameter See note 1 (mm) Min. (mm) 1/4 (P04) /40/80 36,83 26,67 73,66 14,22 26,92 3/8 (P06) /40/80 40,64 29,97 81,28 17,53 32,51 1/2 (P08) /40/80 43,69 32,77 87,38 21,72 37,85 3/4 (P12) /40/80 49,28 36,58 98,56 27,08 40,89 1 (P16) /40/80 55,88 42,16 111,76 33,83 49,78 1-1/4 (P20) /40/80 65,02 48,26 130,04 42,55 60,20 1-1/2 (P24) /40/80 71,12 52,07 142,24 48,79 66,80 2 (P32) /40/80 77,22 60,71 154,44 61,11 78,99 3 (P48) /40/80 119,63 86,72 239,26 89,66 114,30 Notes: 1. For use on Stainless Steel Pipe per ASTM-A312, and arbon Steel per ASTM-A106, A53. Refer to LOKRING Specification FS40 for qualified matching pipe specifications and schedules. 2. oupling "thru-bore" design permits pipe to pass completely through. All other fittings have an internal pipe stop. SS40-EL90-Pxx SS40-SEL90-Pxx Page 1 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

11 MAS-3000-EL90-PXX-LR (90 Elbow-Long Radius) SS40 PIPE ATALOGUE (90 Elbow) (90 Street Elbow) SS40-SEL90-PXX (90 Street Elbow) L L S X SS40-FLNGyyy-Pxx (yyy = 150, 300, 600, 1500 RF flange) SS40-EL45-Pxx (45 Elbow) MAS-3000-EL45-PXX (45 Elbow) L. Note: All flange take-outs include the raised face portion Take-out EL90 SEL90 EL45 FLNG-150 FLNG-300 FLNG-600 Part no. (mm) Part no. (mm) S (mm) X (mm) Part no. (mm) Part no. (mm) Part no. (mm) Part no. (mm) 1/4 (P04) ,21 - N/A N/A N/A ,83 - N/A - N/A - N/A 3/8 (P06) ,21 - N/A N/A N/A ,13 - N/A - N/A - N/A 1/2 (P08) ,70 - N/A N/A N/A , , , ,39 3/4 (P12) ,60 - N/A N/A N/A , , , ,00 1 (P16) ,53 - N/A N/A N/A , , , ,75 1-1/4 (P20) ,45 - N/A N/A N/A , , , ,72 1-1/2 (P24) , ,02 190,50 57, , , , ,95 2 (P32) , ,84 222,25 57, , , , ,01 3 (P48) ,00 - N/A N/A N/A , , , ,60 SS40-TEE-Pxx (Straight Tee) Page 2 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

12 MAS-3000-TEE-PXX (Straight Tee) L L SS40 PIPE ATALOGUE Part no. Take-out 1/4" (P04) ,94 3/8" (P06) ,94 1/2" (P08) ,70 3/4" (P12) ,26 1" (P16) ,53 1-1/4"(P20) ,45 1-1/2" (P24) ,90 2" (P32) ,01 3" (P48) ,55 MAS-3000-RTEE-PXX-PYY SS40-RTEE-Pxx-Pyy (Reducing Tee) (Reducing Tee) R L L B MAS-3000-RED-PXX-PYY SS40-RED-Pxx-Pyy (oncentric Reducer) (oncentric reducer) SS40-REDB-PXX- YY NPS SS40-REDB-Pxx-yy (Reducing Bushing) (Reducing Bushing) L NPS R B Part no. Take-out Run Take-out Branch 1/2"x1/4" (P0804) ,70 29,72 3/4"x1/4" (P1204) ,26 32,51 3/4"x1/2" (P1208) ,26 33,78 1"X1/4" (P1604) ,53 63,93 1"x1/2" (P1608) ,53 51,13 1"x3/4" (P1612) ,53 48,23 1-1/4"X1"(P20-P16) ,45 60,20 1-1/2"x3/4" (P2412) ,90 67,28 1-1/2"x1" (P2416) ,90 63,58 1-1/2"x1-1/4" (P2420) ,90 64,97 2"x1/2" (P3208) ,01 63,83 2"x3/4" (P3212) ,01 60,93 2" x1" (P3216) ,01 57,23 2"x1-1/2" (P3224) ,01 79,55 3"x2" (P4832) ,55 84,84 Part no. Take-out 3/4"x1/2" (P12-P08) ,96 1"x1/2" (P16-P08) ,81 1"x3/4" (P16-P12) ,37 1-1/4"X1"(P20-P16) ,49 1-1/2"x3/4" (P24-P12) ,99 1-1/2"x1" (P24-P16) ,09 2" x1" (P32-P16) ,68 2"x1-1/2" (P32-P24) ,92 (Pxx) - yy NPS Part no. Take-out P08 x 3/4" NPS ,44 P08 x 1" NPS ,47 P12 x 1" NPS ,67 P16 x 1-1/4" NPS ,42 P16 x 1-1/2" NPS ,58 P16 x 2" NPS ,78 P20 x 1-1/2" NPS ,79 P24 x 2" NPS ,07 Page 3 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

13 SS40-AP-Pxx MAS-3000-AP-PXX (ap) (ap) SS40 PIPE ATALOGUE Part no. Take-out P08 (1/2") ,59 P12 (3/4") ,11 P16 (1") ,52 P20 (1-1/4") ,19 P24 (1-1/2") ,99 P32 (2") ,26 P48 (3") - N/A SS40-ADPT-Pxx-yy MPT MAS-3000-ADPT-PXX-YY MPT (Male pipe thread adapter) (Male Pipe Thread Adapter) F Part no. Take-out Run F Dimension across flats P08 (1/2") x 1/2" MPT ,21 23,11 P12 (3/4") x 3/4" MPT ,53 28,70 P16 (1") x 1" MPT ,17 35,31 P20 (1-1/4") x 1-1/4" MPT - 60,20 44,45 P24 (1-1/2") x 1-1/2" MPT ,26 50,80 P32 (2") x 2" MPT ,04 60,71 SS40-UNION-Pxx (Union coupling) Part no. A Overall length Prior to installation Max. (mm) Take-out 1/4" (P04) ,53 71,63 3/8" (P06) ,80 74,68 1/2" (P08) ,34 73,91 3/4" (P12) ,89 75,44 1" (P16) ,45 81,79 1-1/4"(P20) ,74 87,38 1-1/2" (P24) ,67 97,28 2" (P32) ,77 102,11 Page 4 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

14 SS40 PIPE ATALOGUE Envelope dimensions and space requirements Up to 2 (MTK45 & MTK60) Fitting size Lokring tool 3 (MTK100) 3 en 4 (MTK145) S X A L H W E B Y spool length spacing between fittings Pre- Installed insertion depth Tool length Tool height Tool width spacing between pipes pipe center to center extension from bulkhead Insertion depth installed (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 1/4 (P04) MTK /8 (P06) MTK /2 (P08) MTK /4 (P12) MTK (P16) MTK (P16) MTK /4 (P20) MTK /2 (P24) MTK (P32) MTK (P48) MTK (P64) MTK Notes: Spool lengths are for reverse operation, except where noted. Spool lengths may be decreased slightly if one fitting end can be pulled up prior to positioning the second end and the reverse position of the tool is used for the installation. E and assume no fittings positioned directly across from each other. B assumes that the tool is operated in reverse mode, except where noted. Page 5 of 5 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

15 38376 APOLLO PARKWAY WILLOUGHBY, OHIO USA TEL.: (440) FAX: (440) LOKRING Specifications FS40 for Series SS40 316L Stainless Steel Fittings Scope of Specification: Series SS40 Type 316L stainless steel pipe fittings manufactured by LOKRING. Pressure-temperature ratings of qualified fittings, and matching pipe sizes (NPS) and schedules detailed in Tables 1 and 2 of this specification. Fitting configurations and dimensions are detailed in LOKRING product catalogs. Installation tool envelope dimensions, and minimum fit-up dimensions are provided in LOKRING Installation Procedure LP-105. For installation procedures, and selection of installation tooling, see Installation Procedure LP-105. Fittings are designed for stainless steel pipe to ASTM-A312, and for other pipe materials of comparable strength and ductility (Note 2). Material of onstruction: Fitting bodies and swage rings are manufactured for corrosion resistant steel type 316L (UNS designation S31603). Physical and mechanical properties of bar stock material conform to ASTM A276 or A479, and to LOKRING material specifications LMS or LMS Physical and mechanical properties of tube stock material conform to ASTM A511, and to LOKRING material specification LMS 92-11, LMS or LMS Fittings are fabricated using Schedule 40 butt weld fittings to ANSI B16.9 and ASTM A403 WP/W. LOKRING flanges are fabricated using forged weld neck flanges to ANSI/ASME B 16.5 Sch 40 bore. Table 1: Pressure-Temperature Ratings (Note 1) Ambient Maximum design pressures psi (bar) (a) LOKRING Fitting NPS Pipe Sched ASME B31.1 ASME B31.3 SS40-XXX-P (261) 4529 (312) 1/4" (365) 6300 (434) 80 (b) 6000 (414) 8000 (552) SS40-XXX-P06 SS40-XXX-P08 SS40-XXX-P12 SS40-XXX-P16 SS40-XXX-P20 SS40-XXX-P24 SS40-XXX-P32 3/8" 1/2" 3/4" 1 1 1/4 1 1/2" (234) 3600 (234) (338) 5200 (338) 80 (b) 5750 (396) 6100 (421) (278) 4290 (296) (328) 5060 (349) 80 (b) 4760 (328) 5060 (349) (218) 3380 (233) (290) 4470 (308) 80 (b) 4930 (340) 5250 (362) (230) 3550 (245) (254) 3920 (270) 80 (b) 3990 (275) 4240 (292) (172) 2800 (193) (186) 2910 (201) 80 (b) 2980 (205) 3170 (219) (156) 2410 (166) (168) 2600 (179) 80 (b) 2440 (168) 2600 (179) (103) 1600 (110) (152) 2300 (159) 80 (b) 2500 (172) 2700 (186) SS40-XXX-P (63) 1150 (79) (117) 2100 (145) (93) 1705 (117) Notes: (a) Ambient maximum design pressures shown assume no corrosion allowance and negligible bending moments. Please consult the factory for more details. (b) LOKRING shapes such as elbows and TEE s are fabricated with ASME B16.9 Butt Weld shapes. These components are SH 40 wall thickness. Qualified Matching Pipe: See Note 2 opyright 2010 Lokring Technology LL, All rights reserved 4.05 FS docx 1

16 38376 APOLLO PARKWAY WILLOUGHBY, OHIO USA TEL.: (440) FAX: (440) Stress Intensification Factor I: Qualification Document: 1.2, (For P32 SiF = 1.4 on SH 80 wall. For P48 SiF = 1.5 on SH 10/40 and 1.6 on Sched 80 wall) (Note 4) Biersteker, Dietemann, Sareshwala, and Haupt, Qualification of Non-Standard Product Form of ASME ode for pressure piping, B31 Applications, odes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping omponents, PVP-Vol , American Society of Mechanical Engineers, New York, Table 2: Temperature Derating Factors (Note 1) Temperature derating factors Temperature In accordance with ºF (º) ASME B31.1 ASME B ºF (93 º) ºF (149 º) ºF (204 º) ºF (260 º) ºF (316 º) ºF (343 º) ºF (371 º) ºF (400 º) ºF (427 º) Note 1: Piping systems containing the piping assembles listed may establish design pressures up to and including the ambient maximum design pressure given for temperatures from -20 to 100 degrees F (-29 to 38 degrees ) for ASME B31.1 applications, and from -425 to 100 degrees F (-254 to 38 degrees ) for ASME B31.3 (based on allowable stresses for the matching pipe of 18,000 psi (1241 bar) and 20,000 psi (1379 bar) respectively). B31.3 allows for services to -425 degrees F (-254 degrees ) when joining ASTM A312 Grades TP 304L and TP 316L (only when pipe material is solution heat treated). Lokring Series SS40 is limited in low temperature services to the low temperature limits of the applicable B31 ode. In B31.3 services, Lokring Series SS40 straight couplings may be used in services to -425 o F (-254 o ) when joining ASTM A-312 Grades TP 304L, TP304, TP316L, and TP 316 pipe. However, if special fittings that are manufactured with welds are used, then services below -150 o F (-100 o ) will be required to be derated for pressure or external loads or both. Please contact Lokring at for assistance. For methodology used to develop maximum design pressures in accordance with ASME codes, see Reference Qualification Document, available on request. For temperature derating factor listed in Table 2. Interpolation between derating factors is permitted. Note 2: Qualified matching pipe shall conform to seamless or electric resistance welded (ERW) constructions of ASTM-A312. All pipes shall be furnished in the heat-treated condition as per ASTM A312/A312M. Pipe shall be of high quality, fully annealed construction with maximum Rockwell B scale hardness of 90. Fittings may also be installed on carbon steel pipe to ASTM A53 or A106 provided the dimensional and physical properties meet the requirements of qualified stainless steel pipe. The designer should evaluate the potential for galvanic corrosion between the carbon steel pipe and stainless steel fitting for the contemplated application, and should limit the maximum rated temperature of the carbon steel pipe. SS40 series fittings should not be installed on galvanized pipe used for flammable or process services. Discontinuities in the longitudinal weld seam of ERW pipe can provide a leak path if not removed or sealed. Poor longitudinal welding can result in a visible depression (or suck-back ), poor weld bead removal can result in a raised portion or a flat spot at the weld. Only install LOKRING fittings on ERW tube in which the weld bead has been drawn or sanded smooth and is not visible to the naked eye. Note 3: XXX designates fitting configuration: PL = oupling; TEE = Straight Leg Tee; EL90 = 90 Elbow. See product catalogs for available configurations. Note 4: The methodology used to establish the stress intensification factor, I, use of B31.1 thermal expansion and B31.3 displacement stress-range calculations is outlined in the Reference Qualification Document, available on request. The stress intensification thus determined means that the LOKRING fitting/matching assembly will normally survive 7,000 fully reversing flexural cycles with the matching pipe nominal stress equal to the pipe material yield strength. opyright 2010 Lokring Technology LL, All rights reserved 4.05 FS docx 2

17 LTS-333-PL-XXX (Straight coupling) LTS-333 PIPE ATALOGUE oupling (as supplied) oupling (Post-installation) P I O ID D Part no. Qualified pipe schedules Insertion depth Pre-installation Insertion depth Post-installation Overall length as supplied Take-out dimension Fitting inside diameter Fitting outer diameter See note 1 (mm) Min. (mm) 1/2 (P08) /80/160 36,38 Not available 84,66 11,9 22,10 37,1 3/4 (P12) /80/ Not available 96,0 14,0 27,43 44,5 1 (P16) /80/160 50,95 Not available 117,1 15,2 33,83 50,3 1-1/2 (P24) /80/160 59,95 Not available 136,9 17,0 49,02 68,6 2 (P32) /80/160 78,75 Not available 175,3 17,8 61,11 83,3 3 (P48) /80 108,95 Not available 239,5 21,6 89,66 110,2 4 (P64) TBA 40/80 36,38 Not available 276,4 Not applicable 114,30 140,2 Notes: 1. Developed and qualified per ASME B31.1, B31.3, B31.4 and B For use on Low Temperature arbon Steel (LTS) pipe to ASTM A333 Grade 6, ASTM-A106 and A53, ASTM A587 and API 5L Grades B Refer to LOKRING Specification LTS-333 for qualified matching pipe specifications and schedules. 3. Designed for piping systems with corrosion allowance of 1/8 inch (3,2mm) 4. Made of AISI/SAE 4130 (UNS G41300) Low Alloy NAE Grade or API 5T Grade L80 type 1/ API 5L X80 carbon steel material. 5. oated with Light Blue Zinc chromate corrosion inhibitor per specification ASTM B633. Page 1 of 6 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

18 LTS-333 PIPE ATALOGUE LTS-333-FLNGyyy-Pxx (yyy = 150, 300, 600, 1500 RF flange) Note: All flange take-outs include the raised face portion L (Part Length when uninstalled) FLNG-150 FLNG-300 FLNG-600 FLNG-1500 (RTJ) E (OD) A (Take out E (OD) E (OD) A (Take out E (OD) in mm) in mm) L (Part Length when uninstalle d) A (Take out in mm) L (Part Length when uninstal led) L (Part Length when uninstalled) A (Take out in mm) 1/2 (P08) 83,8 37,1 47,5 88,6 37,1 52,3 95,0 37,1 58,7 103,1 37,1 66,8 3/4 (P12) 93,5 44,5 52,3 98,3 44,5 57,2 104,6 44,5 63,5 117,3 44,5 76,2 1 (P16) 106,4 50,3 55,4 113,0 50,3 62,0 119,4 50,3 68,3 130,6 50,3 79,5 1-1/4 (P20) 122,4 68,6 62,0 128,8 68,6 68,3 136,4 68,6 76,2 149,4 68,6 88,9 1-1/2 (P24) 142,2 83,3 63,5 148,6 83,3 69,9 158,2 83,3 79,5 188,2 83,3 109,7 2 (P32) 178,8 110,2 69,9 188,2 110,2 79,2 197,9 110,2 88,9 234,2 110,2 125,2 3 (P48) 214,4 1240,2 76,2 224,0 140,2 85,9 246,1 140,2 108,0 270,0 140,2 131,8 Flanged fittings o Take-out dimension A is measured from the flange face seal to the pipe stop shoulder. This take out dimension is identical to the ASME B16.5 welding neck flange for the corresponding NPS size and class. o Are designed and constructed per MSS SP-44 for Raised Face type flanges in 150#, 300# and 600# lasses and for RTJ type flanges in 1500# lass. o Have flange end that complies with ASME B16.5 dimensions. o Are designed as a one piece, weld-less body construction. When placing an order, for example: o Raised Faced, lass 300# flange to be used on 1 NPS pipe, Please order a: LTS-333-FLNG300-P16. o Flanges listed above are constructed to Schedule 80 diameters. Flanges constructed in Schedule 160 diameters are available upon request. Flanged face configurations different than listed above are available upon request. Page 2 of 6 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

19 LTS-333 PIPE ATALOGUE Envelope dimensions and space requirements Up to 2 (MTK45 & MTK60) Fitting size Lokring tool 3 (MTK100) 3 en 4 (MTK145) S X A L H W E B Y spool length spacing between fittings Pre- Installed insertion depth Tool length Tool height Tool width spacing between pipes pipe center to center extension from bulkhead Insertion depth installed (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 1/2 (P08) MTK /4 (P12) MTK (P16) MTK (P16) MTK /4 (P20) MTK /2 (P24) MTK (P32) MTK (P48) MTK (P64) MTK Notes: Spool lengths are for reverse operation, except where noted. Spool lengths may be decreased slightly if one fitting end can be pulled up prior to positioning the second end and the reverse position of the tool is used for the installation. E and assume no fittings positioned directly across from each other. B assumes that the tool is operated in reverse mode, except where noted. Page 3 of 6 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

20 LTS-333 PIPE ATALOGUE PRESSURE AND TEMPERATURE DERATING SPEIFIATIONS Scope of Specifications Series LTS-333 low alloy carbon steel pipe fittings manufactured by LOKRING. Pressure temperature ratings of qualified fittings, and matched pipe sized (NPS) and schedules are detailed in Table 1 and 2 of this specification. Fitting configurations and dimensions are detailed in LOKRING product catalogs. Installation tool envelope dimensions, and minimum fit-up dimensions are provided in LOKRING Installation Procedure LP-105. For installation procedures, and selection of installation tooling, see LP-105 Installation Procedure. Fittings are designed for use on carbon steel pipe to ASTM A333 Grade 6, ASTM-A106, ASTM-A53 Grade B and API 5L Grade B. Fitting Material Specification: The LTS-333 product fitting bodies and swaging rings are manufactured from ATSM A519 (AISI) 4130 grade (UNS G41300) hot rolled, normalized, quenched and tempered material. Bar stock material shall conform to AISI E4130 and the mechanical properties shall conform to LOKRING material specification LMS Tube stock material shall conform to API 5T Grade L80 Type 1/API 5L X80 seamless tube and the chemical and mechanical properties shall conform to LOKRING material specification LMS Flanges are designed and constructed per MSS SP-44 and shall conform to LOKRING material specification LMS Forged shapes, such as 90 degree elbows, shall conform to LOKRING material specification LMS For shelf-life corrosion protection, fittings are coated with a Light Blue Zinc chromate corrosion inhibitor per specification ASTM B633. Lokring LTS-333 Maximum design ambient temperature (see note 1) ASME B31.1 ASME B31.3 LOKRING Fitting Pipesize, Schedule psi bar psi Bar SiF (Note 2) NPS LTS-333-XXX-P08 1/ LTS-333-XXX-P12 3/ LTS-333-XXX-P LTS-333-XXX-P24 1 1/ LTS-333-XXX-P LTS-333-XXX-P LTS-333-XXX-P LTS-333-XXX-P08 1/ LTS-333-XXX-P12 3/ LTS-333-XXX-P LTS-333-XXX-P24 1 1/ LTS-333-XXX-P LTS-333-XXX-P LTS-333-XXX-P LTS-333-XXX-P08 1/ LTS-333-XXX-P12 3/ LTS-333-XXX-P LTS-333-XXX-P24 1 1/ LTS-333-XXX-P Table 1 Overview of pressure-temperature and Stress Intensification Factor (SiF) Ratings. Before using this table, take intou account note 1, 3, 4 and 5 Page 4 of 6 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

21 Temperature Derating factors Temperature Derating factor 121 (250ºF) (300ºF) (350ºF) (250ºF) 0.88 Table 2 Overview of temperature derating factors according ASME B31X LTS-333 PIPE ATALOGUE Note 1: Piping systems containing the piping assemblies listed may establish design pressures up to and including the ambient maximum design pressure given for temperature from -20 F to 400 F (-29 to 204 ) for ASME B31.1 and -50 F to 400 F (-46 to 204 ) B31.3 (based on allowable stresses for the matching pipe of 15,000 psi (1034 bar) for B31.1 and 20,000 psi (1379 bar) for B31.3 applications). The pressure-temperature ratings in Table 1 are based on ASME B31H Standard Method to Establish Maximum Allowable Pressure for Piping omponents by Testing. These ratings assume no corrosion allowance and negligible bending moments on the fitting. Table 1 design pressures are for system temperatures of -50 F to +299 F (-46 to +148 ). Use Table 2 for derating pressure values in Table 1 for system temperatures of +300 F (+148 ) and higher. Testing performed has disclosed that the toughness for the fitting material tested per API 5T methods at -50 F (-46 ) produces an 85% shear (minimum). Note 2: XXX designates fitting configuration: PL = oupling; FLNG = Flange; TEE = Straight Leg Tee; EL90 = 90 Elbow; AP = Straight cap. See product catalogs for available configurations. Note 3: Pipe used for pressure qualification tested was constructed to ASTM A333 Grade 6, ASTM A106 Grade B, ASTM A53 Grade B, and API 5L Grade B. Maximum pipe hardness is Rb 90. For assemblies using ASTM A333 Grade 1, ASTM A106 Grade A, A53 Grade A, or A587 matching pipe, the listed pressuretemperature ratings shall be multiplied by Prior to using Series LTS-333 fittings on other carbon steel pipe specifications, schedules, or constructions, consult with LOKRING. When installing on ERW pipe, the longitudinal weld seam shall be drawn smooth or sanded to remove any suckback, flat spots, or other surface irregularities. If the required surface conditions cannot be met, the use of anaerobic sealant, such as Loctite PST sealant (given process compatibility) is recommended. Note 4: The stress intensification factor, I, used for B31.1 thermal expansion and B31.3 displacement stressrange calculations has been established in accordance with test procedures outlined in the Reference Qualification Document. In this testing, an assembly consisting of a LOKRING coupling two equal length pipe tangents on either side of the coupling was fabricated using standard LOKRING installation procedures. A uniform bending moment was applied to the fitting/pipe assembly. This moment induced a bending stress in the assembly greater than the pipe material yield strength (35,000 psi/2413 bar), and caused the assembly to flex in plane passing through the neutral axis. In one complete flexural cycle, the fitting/pipe assembly bends an equal distance to either side of the neutral axis. The stress intensification thus determined means that the LOKRING fitting/matching pipe assembly will normally survive 7,000 fully reversed flexural cycles with the matching pipe nominal stress equal to the pipe material yield strength. While extensive fatigue testing of the fitting and matching pipe assemblies have been performed (documentation available upon request), it is cautioned that the fitting material is among the highest tensile strength materials approved for use in pressure component applications. In developing stress intensification data, one assembly endured 80,000 cycles at a nominal moment stress of 35,000 psi Page 5 of 6 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01

22 LTS-333 PIPE ATALOGUE (2413 bar) without failure. However, both B31.l and B31.3 provide notes suggesting caution when designing with materials other than those in the ASME data base. Thus, until more data is available, it is recommended that the B3l.l thermal expansion Note 5: The pressure-temperature ratings and the stress intensification factor given are for the LOKRING coupling fitting/matching pipe joint only. If the LOKRING fitting is a TEE or EL90, a forged tee or elbow exists between the LOKRING elastic strain preload connections located at the ends of the product form. alculations and testing confirm that effective pressure-temperature ratings and the effective stress intensification factors (based on matching pipe cross-sectional properties) are enveloped by LOKRING connection/matching pipe values. This is true as well for conditions where corrosion has internally reduced the wall thickness such that pressure-temperature rating and stress intensification factor could be affected. For LOKRING fittings containing connections such as threads, flanges or unions the piping design engineer shall refer to the specific design standard for ratings for pressure, temperature and service limitations for that connection. Note 6: Reference Qualification Document: Biersteker, M.,. Dieteman & S. Sareshwala, Qualification of Non- Standard Product Form for ASME ode for pressure piping, B31 Applications. In: odes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping omponents, PVP Vol (American Society of Mechanical Engineers, New York, 1991). Page 6 of 6 Issue date: December, T E H NO M T OO L S B. V. W oud en be r g se we g 19-6, HW Z ei s t T +3 1 ( 0) F +3 1 (0 ) BT W N L B 01