Fortaco. Steel Fabrication

Transcription

1 Fortaco Steel Fabrication

2 STEEL FABRICATION AT FORTACO 6 production sites in Finland and Eastern Europe Around 100,000 m² under roof Around 1,700 people Welded and machined steel structures for the heavy equipment market: e.g. material handling, mining, construction and energy Expertise in commercial and high-strength steel (S235 up to S1100QL) as well as wear resistant up to 400HBV Kalajoki (FI) Sepänkylä (FI) Jaszbereny (HU) Narva (EST) Wroclaw (PL) Janow Lubelski (PL) 2

3 MULTI-SITE CAPABILITIES AT YOUR SERVICE PRODUCT PRODUCT AND PROJECT OFFERING RANGE FRAMES BOOMS MOBILE EQUIPMENT COMPONENTS FRAMES, BLOCKS, HOUSINGS SPECIAL COMPONENTS t Complete frames Rotational frames Crawler beams t Hollow section Plate type Boom & Stick Shell type t Steering axles Masts and carriages Outrigger beams and extensions t Generator housings Base frames Oil sumps 1 80 t Nuclear Defense Process industry Heavy rotating components KALAJOKI / SEPÄNKYLÄ NARVA JASZBERENY JANOW LUBELSKI WROCLAW 13

4 MULTI-SITE CAPABILITIES AT YOUR SERVICE PREFABRICATIONS WELDING MACHINING & LATHES HEAT TREATMENT SURFACE TREATMENT INSPECTION ASSEMBLY Gas cutting Manual welding Machining centers Stress-relieving annealing Shot blasting 3Dmeasurement Mechanical assembly Plasma cutting (up to 40 mm) Sub arc welding Milling / Boring Normalising Wet painting Ultrasonic testing Electrical assembly Laser cutting (up to 20 mm) Robot welding Double spindle machines Quenching and tempering Powder painting Magnetic particle inspection Hydraulics assembly Hydraulic plate rolling Lathes Case hardening E-coating Penetrant testing Bending / Press braking Operation available at Fortaco sites Operation available by internal/external partner RAW MATERIALS Structural steel grades S235...S355 High strength up to 1100QL Wear resistant up to 400HBV Special steel grades for ballistic protection QUALITY AND CERTIFICATES ISO 3834 ISO 9001 ISO ISO EN

5 OUR CAPABILITIES KALAJOKI & SEPÄNKYLÄ NARVA Max. product weight [t] 30 5 Max. product dimensions (length x width x height) [m] WROCLAW 10 (SERIAL) 20 (SINGLE PCS) JANOW LUBELSKI JASZBERENY X 4 X 3 5 X 2.4 X X 5 X 5 6 X 3 X X 5 X 5 Material grades S355-S690QL; 500 HB S (QL) UP TO S690 QL UP TO S690 QL S235 S1100QL Inhouse jig / fixtures manufacturing Cutting (length x width / thickness ) [mm] NA Flame cutting NA NA 4,000 X 13,000 / NA Laser Plasma NA NA 2,500 X 6,000 / 25 (6 KW) 2,700 X 12,000 / 30 4,000 X 12,000 / OUTSOURCED OUTSOURCED OUTSOURCED 4,000 X 13,000 / 40 OUTSOURCED 3,000 X 18,000 / 50 Bending capacity (length [mm] / weight [t]) NA 4,500 MM / 700 T 6,200 MM / 720 T 5,000 MM / 400 T 6,000 MM / 500 T Roll bending (width [mm] / force [t] NA 2,000 / 600 NA NA 3,200 / 300 Manual welding SAW welding Robot welding Machining Center (length x width x height [mm] / weight [t]) 23,000X4,500X1,500 MAX. 30 T 7,000X2,800X1,500 MAX. 10 T 16,000X3,200X1,300 5,000X3,000X2,500 MAX. 12 T 30,000X4,500X1,300 MAX. 40 T Surface treatment (length x width x height [m] / weight [t]) Shot blasting Wet painting Powder painting OUTSOURCED L19 W5.2 H T L19 W5.2 H T NA 5.5X15X3.5 MAX. 6.3 T 5,5X9,5X3,5 MAX. 6.3 T 1.2X4.7X1.7 MAX. 0.5 T 15X5.85X5,1 ALSO FOR PLATES 20 X8X6 (TWO LINES) MAX. 18 M LENGTH 20X8X6 (TWO LINES) OUTSOURCED NA NA 15

6 EXPERTISE IN STEEL PROCESSING We focus on quality, delivery performance and cost efficient processes on all our production sites. Fortaco Excellence enables the way we work: People Operational Excellence Processes Engineering Profound experience in various range of quality and customer requirements: ISO 9001 and multi-site certifications for all business sites ISO for welding EN 1090 (Execution class 1 to 4) for steel constructions Welding classes: IWE, IWI, Prosion Experience in both standard and third-party inspection and classification bodies Health, Safety, Environment and Quality are the top priorities for all of us. They require consistent attention, awareness and proactivity across the company. 16

7 EXPERTISE IN STEEL PROCESSING CUTTING BENDING ROBOT WELDING MACHINING SAW WELDING WELDING PAINTING EXPERTISE IN ALL AREAS OF EFFICIENT, HIGH-QUALITY MANUFACTURING AND ASSEMBLY ASSEMBLY 17

8 REFERENCES IN STEEL FABRICATION CURRENT PRODUCT ACTIVITIES OFFERING (BU COMPONENT) FRAMES BOOMS MOBILE EQUIPMENT COMPONENTS FRAMES, BLOCKS, HOUSINGS SPECIAL COMPONENTS t Complete frames Rotational frames Crawler beams t Hollow section Plate type Boom & Stick Shell type t Steering axles Masts and carriages Outrigger beams and extensions t Generator housings Base frames Oil sumps 1 80 t Nuclear Defense Process industry Heavy rotating components 18

9 We develop our customers business as if it was our own. We shape the way things are produced. We want to shape the whole industry. Together we shape your industry.