ROTATING TOOLS HOLEMAKING SOLID END MILLING INDEXABLE MILLING.

Transcription

1 ROTATIG TOOL OLEAIG OLID ED ILLIG IDEXABLE ILLIG

2 olemaking roducts Our latest etalcutting Innovations are designed to deliver higher productivity, longer tool life, and increased application versatility. OLID CARBIDE DRILL ee ection G for more details. ODULAR DRILL ee ection for more details. COBIATIO TOOL ee ection I for more details. GOdrill TF Drills Beyond Drills Y-TEC Drills TX Drills F Drills Flat-Bottom Drills enna Universal Drills C pot Drills enti E E LU BF Combination Drilling ystem EFA Combination Drilling ystem

3 For more information about the latest products and services from ennametal, please contact your ennametal Representative or Authorised ennametal Distributor, or visit. IDEXABLE DRILL ee ection J for more details. OLE FIIIG ee ection for more details. TA ee ection L for more details. Drill Fix T eries Indexable Deep-ole Drilling ystem Indexable Drill Inserts CTR Counterboring Tools Counterboring Inserts Reaming Tools IF teerable Toolholders CD Customised Tooling Romicron Fine-Boring ystem odbore Boring ystem Beyond igh-erformance olid Carbide Taps igh-erformance -E- Taps igh-erformance eries Taps General-urpose Taps igh-erformance olid Carbide Thread ills

4 elect the Correct olemaking olution for Your Application Added Value for Your erformance Increase of roductivity and Efficiency aterial and application-specific solutions. aximum metal removal rates and repeatability. tandardised design platforms for special tools based on proven solutions for individual optimisations and combination tools. hourly rate diameter high to normal normal (/C) normal to low low (rough) precision 1, ,0 6, Control of Total Tooling Costs igh tool utilisation through material and application specific solutions. rocess-safe regrinding service. Reduction of stocks through efficient modular concepts. ultiple platforms per application to achieve the most cost-efficient solution. mm inch IT8 IT9 IT10 IT11 olid Carbide Drills olid Drilling Combination Tools 9,0 12,0 15, odular Drills enti & E Drill Fix DFR 18,0 21, T-C 24, , , , , , T-R 42,0 45,0 48, odular Drills E lus Drill Fix DFT & DF 51, , , , , , , T 100, , , , ,0 10" 2

5 Optimised urchase Broad selection of holemaking tools. Integrated into a full range of cutting tools and service offers. Onsite service for an efficient development and implementation of machining solutions. ole Finishing hourly rate diameter very high high (fine) high to normal precision mm inch IT5 IT6 IT7 IT8 1, normal (/C) IT9 3,0 6,0 9,0 12,0 15,0 18, olid ultiflute Reaming odular Reaming CD Tooling Romicron recision Fine Boring odbore Rough and Fine Boring 21,0 24, added Reaming 27,0 30,0 33,0 36,0 39,0 42,0 45,0 48,0 50,0 100,0 150,0 200,0 250,0 300,0 400,0 500,0 1000,0 1500,0 2000,0 2500, Fine-Boring Cartridges 3

6 olemaking teel tainless teel on-ferrous aterials igh-temp Alloys ardened aterials F1 Uncoated finest grain carbide. ighly -resistant grade. First choice for precision drilling of non-ferrous materials. igh cutting performance with excellent surface quality due to the excellent geometry of the TX drill. 15 Uncoated carbide. ighly -resistant grade. Excellent surface quality for superior chip evacuation. First choice for flat-bottom drilling of non-ferrous materials. 25 Uncoated finest grain carbide. ighly -resistant grade. Excellent surface quality for superior chip flow. Used in deep-hole drilling applications in non-ferrous materials. 10 Uncoated carbide grade with high degree of temperature. uitable for cast iron material, non-ferrous materials, and titanium alloys. igh cutting performance, safe drilling process. Dry machining also with cooling lubricants. 605 Uncoated finest grain carbide. First choice for reaming under normal conditions. igh-precision carbide grade for free-machining non-ferrous alloys. 715 Uncoated carbide grade. Enables very sharp cutting edges. rimarily used for super-alloys and titanium. Ideal for aerospace materials, including non-ferrous materials. 4

7 olemaking teel tainless teel on-ferrous aterials igh-temp Alloys ardened aterials C15 ultilayer TiAl-VD-coated universal fine-grain grade. ighest level of for higher cutting speeds. Excellent surface quality for superior chip evacuation even when QL is applied. ore efficient than Ti-VD grades. First choice for alloyed and high-alloy steel as well as cast iron. C15 anolayer TiAl-Ti-VD coated fine-grain carbide. igh and low adhesion to stainless steel materials. Excellent surface quality for superior chip evacuation even when low-pressure coolant is applied. C10 ultilayer AlCr-VD-coated fine-grain carbide. ewly developed unique coating. Excellent surface quality for superior chip evacuation even when QL is applied. Extraordinary in drilling of cast iron materials. igh-temperature hardness allows for elevated speeds. C15 anolayer AlTi-VD-coated over fine-grain carbide. anostructured coating with improved bonding process for longer tool life. Increased Al content for better thermal and chemical stability (oxidation ) and higher and hardness. C10 Composition: Advanced TiC-Al 2 O 3 -CVD coating combined with a cobalt-enriched carbide substrate, this grade offers a balanced combination of deformation and edge. Application: C10 offers outstanding abrasion and crater for high-speed machining of steels and cast irons. Use for very high cutting speeds with low to medium feed rates. CU25 Composition: Advanced TiC-Al 2 O 3 -CVD coating, together with a newly engineered tough carbide substrate, provides adequate deformation along with excellent edge strength and offers very good over a wide range of machining conditions. Application: CU25 is a high productivity grade with high speeds and feeds, and the first choice for productive process with very good reliability in steels, stainless steels, and cast irons. 5

8 olemaking teel tainless teel on-ferrous aterials igh-temp Alloys ardened aterials CU40 Composition: ultilayered Ti-TiAl-VD coating and a tough substrate, that withstands interruptions and provides high for long tool life. Application: CU40 is the first choice for high reliability in most materials. This grade should be used at medium speeds and high feeds due to sharper edges. CU40 covers steel, stainless steel, cast iron, and high-temperature alloys for high applications under certain conditions. C5410 TiB 2 -VD coating over a very deformation-resistant unalloyed substrate. Designed for roughing, semifinishing, and finishing of free machining (hypoeutectic <12,2% i) aluminium, aluminium alloys, and magnesium alloys. igh hardness and extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding. revents built-up edge because of a very low affinity for aluminium. C6005 Ti-VD-coated carbide. ighly -resistant substrate. Reaming grade with universal applications in high-precision carbide cutting. C6105 TiC-VD-coated carbide. Reaming grade with highly -resistant substrate for steel and stainless steel. articularly high level of for stainless steel with high-precision carbide cutting values. C6305 TiAl-VD-coated carbide. Reaming grade with highly -resistant substrate. articularly suitable for cast iron and steel. For exceptionally high-precision finishing. igh-precision carbide cutting values. C7135 TiC-Ti-VD-coated carbide. ighly -resistant grade. For universal application in steel, stainless steel, and irons. pecifically used for E C precentring inserts. 6

9 olemaking teel tainless teel on-ferrous aterials igh-temp Alloys ardened aterials C7235 C7225 C7215 C7210 C720 C7140 TiC-Ti-VD-coated alloyed carbide. Tough substrate containing 11% cobalt. Ideal for general machining of alloy steel, low- and medium-carbon steel, tool steels, and 400 series stainless steels. Ti-VD-coated carbide. articularly high-impact strength grade. For all steels, stainless steels, super-alloys, and titanium. First choice for difficult conditions such as interrupted cutting, unstable clamping, etc. TiAl-VD-coated carbide. Excellent heat with a good level of. First choice for high-speed cutting of cast iron materials when dry machining with TF drill and under cooling lubricants with indexable inserts. TiAl-VD-coated universal fine-grain grade. ighest level of resulting in higher cutting speeds. ore resistant than Ti-VD grades. articularly suitable for alloyed steel and cast iron. TiAl-VD-coated fine-grain carbide. igh level of and tough structure. ighest level of process safety for stainless steel, cast iron materials, non-ferrous materials, super-alloys and titanium. TiAl-VD-coated fine-grain carbide. Tough substrate. ighly -resistant coating. uitable for machining steel, even in difficult conditions. 7

10 olemaking teel tainless teel on-ferrous aterials igh-temp Alloys ardened aterials C7315 ultilayer TiAl-VD-coated universal fine-grain grade. ighest level of for higher cutting speeds. ore efficient than Ti-VD grades. First choice for alloyed and high-alloy steel and cast iron. C7320 AlTi-VD-coated universal fine-grain grade. Increased aluminium content for better thermal and chemical stability (oxidation ), and higher and hardness. igh level of. Used for modular drilling of austenitic stainless steel. C7325 ultilayer TiAl-VD-coated universal fine-grain grade. ighest level of for higher cutting speeds. Ti top layer serves as indicator. First choice for alloyed and high-alloy steel and cast iron. C7410 ultilayer AlCr-VD-coated fine-grain carbide. ewly developed unique coating. Extraordinary in drilling of cast iron materials. igh hot hardness allows for elevated speeds. C7425 ultilayer AlCr-VD-coated ultra-fine-grain carbide. Very hard coating for excellent. Excellent surface quality for superior chip flow. Used in deep-hole drilling applications in low carbon, carbon, alloyed steels, and grey cast irons. C7935 TiC-Al 2 O 3 -CVD-coated carbide with a very tough substrate. For normal to stable conditions. igh cutting values. For cutting steel and cast iron materials. Can also be used in dry machining. 8

11 olemaking teel tainless teel on-ferrous aterials igh-temp Alloys ardened aterials DF400 CVD-diamond-coated carbide. Excellent abrasive. harp cutting edges. First choice for delamination free drilling of CFR and composite materials. D1415 olycrystalline diamond cutting material. ean grain size of 25 μm, cobalt binder. Excellent for aluminium with high silicon content, abrasive non-ferrous materials, and fibre-reinforced plastics at very high cutting speeds. rovides excellent surface quality. D1425 D1425 is a CD-brazed tip, varied-grain grade that provides outstanding cutting performance and tool life for machining aluminium, non-ferrous, heavy metals, CFR, and plastics. This grade s sharp cutting edges ensure best cutting capability and good surface finish. uitable for wet and dry machining. B1610 Ceramic binder and low CB content. Finishing of hardened steel up to 65 RC. For higher cutting speeds. For operations requiring high dimensional consistency. T325 Uncoated cermet. igh level of productivity at higher speed. Excellent properties, finishing operations. teel. igh dimensional consistency especially in dry machining. T6215 TiAl-VD-coated cermet. Reaming grade with excellent. Required level of for C cutting. igh cutting speeds in steel and cast iron fine machining. 9