Outershield Wires Product Catalog Gas-Shielded Flux Cored Wires.

Transcription

1 Outershield Wires Product Catalog Gas-Shielded Flux Cored Wires

2 About The Lincoln Electric Company Lincoln s Lincoln Electric is the world s leading manufacturer of welding equipment and consumables. Our focus is on helping companies make their welding operations more effective, more efficient, more profitable. We are dedicated to two equally important goals: exceptional quality and exceptional service. Our field support team with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln distributors in countries all over the world is the largest in the industry. Innovative thinking. A quality, service-first attitude. Fresh approaches to design, manufacturing, and packaging. Worldwide strength. Choose Lincoln. Industries such as offshore, bridge construction, shipbuilding, and structural fabrication have long relied on gas-shielded flux cored wire processes. Their steel fabrication needs often require a process that allows for robust mechanical properties, excellent repetitive welds, and high deposition rates when out-of-position welding is a necessity. As the use of this process has grown, so have the resources that Lincoln Electric dedicates to making the process more effective, productive, and economical to its customers. The Outershield wire family of products is a demonstration of that commitment to innovation. Establishing a name for itself in the welding industry, Outershield wire offers proven consistency, demonstrated performance, and a solution for any job s requirements. Outershield wires also provide for a superb arc, high deposition rates, and exceptional puddle control in out-of-position welding. Add to all of this Lincoln Electric s commitment to customer service, support, and quality assurance, and it s clear that Outershield wire is the professional welders choice in gas-shielded flux cored wire. Choose Wisely Quality welds start with quality welding consumables. No other manufacturer works harder to ensure consumables quality like Lincoln Electric, where all our wire consumables are ISO 9001 and ISO certified - manufactured to standards for quality and environmental management systems. First, proprietary techniques are used to inspect incoming steel to ensure the chemistry of each incoming roll of steel. Our tolerances are more tightly held than agency requirements, guaranteeing a finished product that gets the job done. 2

3 Choose Wisely (cont.) Once the steel s characteristics are established, it is matched to the most appropriate product, ensuring the best raw materials go into every drum, spool, and box of finished product. Fluxes are monitored and inspected at several stages during the manufacturing process as well, affirming a consistent blend of chemical elements, and controlled particle sizing for optimum performance. Lastly, the diameter and chemistry of every coil of Outershield wire is checked at 19 different stages of the production process, a level of quality assurance that is unmatched in our industry. Lincoln Electric also rises above the competition by offering strip or rod manufacturing processes, depending on the desired attribute of the wire. In this way we can ensure a finished product that is the best performing wire for any given application. Contents Page Product Introduction Wire Selection Guide AWS Classification Mild Steel, Flux Cored Wires High Deposition Mild Steel, Flux Cored Wires All Position Low Alloy, Flux Cored Wires Packaging Agency Approvals Storing Outershield Wires Rod process wires offer a stiffer steel shell, resulting in a finished product that won t birdnest as easily as competitive products. Strip products offer advantages as well, such as tighter control of composition and diffusible hydrogen. Greater productivity because of less downtime Increased quality due to more consistent performance Increased profits resulting from increased manufacturing Important Information On Our Website Consumable AWS Certificates: Material Safety Data Sheets (MSDS): ANSI Z49.1, E205 Safety Booklet, and other Arc Welding Safety Materials: Safe Practices Article: 3

4 OUTERSHIELD WIRE SELECTION GUIDE Electrode Name AWS Number Recommended Shielding Gas General Description Page No. Mild Steel, Flux Cored Wires - High Deposition / In Position Outershield 70 E70T-1C E70T-9C 100% CO 2 Outershield 70 has a smooth stable arc that delivers beads with a good tie-in. Outershield 70 is able to weld over mild levels of mill scale, rust and other contaminants because of its high level of deoxidization. 6-7 Outershield 70-H E70T-1C H8 E70T-9C H8 100% CO 2 Outershield 70-H has all the great qualities of Outershield 70, but with lower diffusible hydrogen levels for extra crack resistance and potential reduced preheat temperatures. 8-9 Outershield XLH70 AWS D1.8 Structural Welding Code Seismic Supplement E70T-1C H8 E70T-9C H8 100% CO 2 Outershield XLH70 has low diffusible hydrogen levels and the best temperature impact properties of any of our E70T-1 electrodes. It is an excellent choice for welding structures subject to seismic requirements Mild Steel, Flux Cored Wires - All Position Outershield 71 E71T-1C H8 E71T-9C H8 100% CO 2 Outershield 71 has excellent bead wetting action that produces great looking fillet welds. Provides easy handling in out-of-position welding, such as vertical up Outershield 71 Elite AWS D1.8 Structural Welding Code Seismic Supplement E71T-1C H8 E71T-9C H8 E71T-1M H8 E71T-9M H8 100% CO 2 or 75-82% Argon / balance CO 2 Smooth arc transfer, low spatter and good bead appearance make this a top quality electrode. Operators will enjoy the well directed arc with small ball transfer. The fast freezing slag system makes out-of-position welding easy Outershield 71M E71T-1C E71T-9C 100% CO 2 Outershield 71M is an overall performer. From excellent feedability to good arc performance, welders enjoy using 71M. Outershield 71M is extremely stiff because of the unique manufacturing process that we use to make this product. No side cutters are required to restart, just break the wire off in your hands it's that easy Low Alloy, Flux Cored Wires Outershield 81K2-H E81T1-K2M H % Argon / balance CO 2 Outershield 91K2-H E91T1-K2M H % Argon / balance CO 2 Outershield 81K2-H has excellent arc characteristics and weld metal properties. This electrode is a good choice for welding offshore platforms and components. The hydrogen control helps to potentially reduce preheat normally used in highly restrained joints and on crack sensitive steels. Operators will love this smooth, well-directed spray type arc. Outershield 91K2-H offers superior puddle control in all positions, virtually effortless slag removal and excellent bead wetting. It can potentially reduce the level of preheat normally used on crack sensitive steels. Uses include welding HY-80 and ASTM A710 type steels

5 OUTERSHIELD WIRE SELECTION GUIDE Carbon Steel Flux Cored Mild Steel Competitive Comparison Sheet ITW AWS Class Lincoln Electric ESAB Hobart Corex Trimark Select Arc E70T-1 Outershield 70/70-H (3) Premier 70 (1) Select 71P E70T-1 Outershield 70 R70 Ultra Fabco RXR Flux-Cor 2 TM-72 Select 97 E70T-1 Outershield 70 Arc 70 Fabco 82HD Flux-Cor 7 TM-RX7 Select 71 E70T-1 Outershield AC, 111 TM-11 Select 70 E70T-1 Outershield HD, 111RB Fabco TR-70 SuperCor (2) Super Select 70, 79 E70T-1 Outershield XLH70 (3) E71T-1/T-9 Outershield 71 Elite (3) 7100 Ultra, 7100 LC Excel Arc-71 Versatile Triple 7 (3) Select 712 E71T-1/T-9 Outershield 71 Elite (3), 71M Arc-71 SuperTuf Cor Triple 8 (1) Select 716 E71T-1/T-9 Outershield 71 Elite (3), 71M 7000 Fabco 825 Verti-Cor1 (3) TM 711M (3) Select 714, 727 E71T-1/T-9 Outershield 71 Elite TM 770, 771 Select 710 (1) 20 ft -40 F. (2) 4 ml of diffusible hydrogen/100 grams of weld deposit. (3) 8 ml of diffusible hydrogen/100 grams of weld deposit. DEFINITION OF AWS CLASSIFICATION AWS classification of flux cored (tubular) wires Electrode E70T-1 MJ H8 Tensile Strength X 10 ksi Position [0 = flat & horizontal, 1 = all position] Flux cored (Tubular) electrode Gas type, usability and performance capabilities M = Mixed Gas: 75%-85% Argon / balance CO 2 C = 100% CO 2 Impacts: 20 ft -40 F Hydrogen: H4 = less than 4 ml/100g, H8 = less than 8ml/100g 5

6 70 Mild Steel Flux Cored Wire (AWS E70T-1C & E70T-9C) Outershield 70 has a smooth stable arc that delivers beads with good tie-in. Outershield 70 is able to weld over mild levels of mill scale, rust and other contaminants because of its high level of deoxidization. Advantage Lincoln For mild steel and many low alloy steels. Designed for single and multiple pass, semiautomatic and automatic welding. Especially recommended for applications requiring high deposition rates and deep penetration. Spray type transfer creates excellent bead wetting, low spatter, and fast follow characteristics. Exceptional mechanical properties and x-ray quality. Good resistance to porosity due to heavy scale or rust contamination. CSA approved. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Typical Applications Structural Fabrication. Barge Fabrication. Heavy Equipment. Construction Equipment. Welding Positions 1F Shielding Gas 100% CO 2 Flow Rate: CFH 1G 2F 2G Conformance AWS A : E70T-1C, E70T-9C ASME SFA5.20: E70T-1, E70T-9 CWB/CSA: E4802T-9-CH ABS: 2SA-2YSAH15 DNV: II YMSH15 Lloyd s: 2S-2YSH15 Military Spec: MIL-70T-1C Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit), 100% CO 2 shielding gas (AWS E70T-1): <16.0 Actual Results: 10.5 DIAMETERS/PACKAGING 600 Lb. (272 kg) 600 Lb. (272 kg) Diameter 50 Lb. (23 kg) Speed Feed Speed Feed in. (mm) Coil Reel Drum 1/16 (1.6) ED ED /64 (2.0) ED /32 (2.4) ED ED ED MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbf (Joules) psi (MPa) psi (MPa) 0 F ( F (-29 C) AWS E70T-1C 58,000(400) 70,000(483) (27) min. AWS E70T-9C min. min. min. 20 (27) min. Average Test Results 100% CO 2, As-welded 100% CO 2, Stress Relieved for F (621 C) 76,000-83,000 90,000-92, ( ) ( ) (39-42) (31-34) 76,400 (527) 80,500 (555) (27) 18 (24) 6

7 70 Mild Steel Flux Cored Wire (AWS E70T-1C & E70T-9C) DEPOSIT COMPOSITION - As Required per AWS A %C %Mn %Si %S %P AWS E70T-1C max. max. max. max. max. Average Test Results 100% CO 2, As welded TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%) 1/16 (1.6 mm) 125 (3.2) (2.4) 4.6 (2.1) 87 DC+ 200 (5.1) (3.8) 7.4 (3.4) 87 1 (25 mm) 250 (6.4) (4.8) 9.2 (4.2) lbs/ (7.6) (5.8) 11.1 (5.0) 87 (12.6 g/m) 375 (9.5) (7.2) 14.0 (6.4) % CO 2 5/64 (2.0 mm) 125 (3.2) (3.8) 7.0 (3.2) 83 DC+ 175 (4.4) (5.4) 10.0 (4.5) /8 (28 mm) 225 (5.7) (6.9) 13.0 (5.9) lbs/ (6.4) (7.7) 14.4 (6.5) 86 (20.1 g/m) 300 (7.6) (9.2) 17.4 (7.9) % CO (8.3) (9.9) 18.8 (8.5) 86 3/32 (2.4 mm) 125 (3.2) (5.3) 9.8 (4.4) 84 DC+ 200 (5.1) (8.5) 16.0 (7.3) /4 (32 mm) 250 (6.4) (10.6) 20.2 (9.2) lbs/ (7.6) (12.7) 24.3 (11.0) 87 (27.8 g/m) 325 (8.3) (13.7) 26.4 (12.0) % CO 2 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 7

8 70-H Mild Steel Flux Cored Wire (AWS E70T-1C H8 & E70T-9C H8) Outershield 70-H has all the great qualities of Outershield 70, but with lower diffusible hydrogen levels for extra crack resistance and potential reduced preheat requirements. Advantage Lincoln Spray type transfer delivers good bead appearance, low spatter and fast travel speeds on flat and horizontal groove and fillet welds. Resists porosity caused by mill scale or rust. CSA approved. ISO 9001 and certified manufactured to standards for environmental and quality management systems. H8 hydrogen controlled product - 8ml / 100 grams of weld metal for extra crack resistance or reduced preheat requirements. Lower diffusible hydrogen content reduces cold cracking tendencies on: - highly restrained joints - higher carbon steels - higher alloy steels - thicker steels - higher strength steels Typical Applications Applications requiring reduced hydrogen levels, for extra crack resistance and potential reduced preheat temperatures. Large weld volume welding on heavy plate. For mild steel and many low alloy steels used in the ship, bridge, heavy equipment or structural fabrication industries. Well-suited for flat or horizontal welding. Structural Fabrication. Heavy Equipment. Welding Positions 1G 1F 2F 2G Shielding Gas 100% CO 2 Flow Rate: CFH Conformance AWS A : E70T-1C H8, E70T-9C H8 ASME SFA5.20: E70T-1 H8, E70T-9 H8 CWB/CSA: E4802T-9-CH ABS: 2SA-2YSAH15 Military Spec: MIL-70T-1C Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit), 100% CO 2 shielding gas (AWS E70T-1 H8, E70T-9 H8) <8.0 Actual Results: DIAMETERS/PACKAGING Diameter in. (mm) 50 Lb. (23 kg) Coil 3/32 (2.4) ED MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbf (Joules) psi (MPa) psi (MPa) 0 F ( F (-29 C) AWS E70T-1C H8 58,000 (400) 70,000 (483) (27) min. AWS E70T-9C H8 min. min. min. 20 (27) min. Average Test Results 100% CO 2, As-welded 81,900-83,500 92,100-92, ( ) ( ) (38-46) (27-31) 8

9 70-H Mild Steel Flux Cored Wire (AWS E70T-1C H8 & E70T-9C H8) DEPOSIT COMPOSITION - As Required per AWS A %C %Mn %Si %S %P AWS E70T-1C H AWS E70T-9C H8 max. max. max. max. max. Average Test Results 100% CO 2, As welded TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%) 3/32 (2.4 mm) 125 (3.2) (5.3) 9.8 (4.4) 84 DC+ 200 (5.1) (8.5) 16.0 (7.3) /4 (32 mm) 250 (6.4) (10.6) 20.2 (9.2) lbs/ (7.6) (12.7) 24.3 (11.0) 87 (27.8 g/m) 325 (8.3) (13.7) 26.4 (12.0) % CO 2 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 9

10 XLH70 Mild Steel Flux Cored Wire (AWS E70T-1C H8 & E70T-9C H8) Outershield XLH70 has low diffusible hydrogen levels (8 ml/max per 100g of weld metal), and the best low temperature impact properties of any of our E70T-1 electrodes. It is an excellent choice for welding structures subject to seismic requirements. Advantage Lincoln Ideally suited for a wide variety of flat and horizontal applications. Maximum deposition rates and excellent fast follow characteristics. Excellent mechanical properties permits welding on many low alloy steels, as well as on mild steel. Will meet many job and code requirements. Low hydrogen levels means increased crack resistance in the HAZ (heat affected zone), and reduction in preheat levels. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Typical Applications Can be used where stringent Gapped Bead on Plate (GBOP) test must be passed. General Fabrication. Machinery Fabrication. Structural Fabrication. Heavy Equipment. Seismic Applications. Welding Positions 1G 1F 2F 2G Shielding Gas 100% CO 2 Flow Rate: CFH Conformance AWS A : E70T-1C H8, E70T-9C H8 ASME SFA5.20: E70T-1 H8, E70T-9 H8 ABS: 3SA-3YSA H5 FEMA 353 AWS D1.8 Structural Welding Code - Seismic Supplement Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit), 100% CO 2 shielding gas (AWS E70T-1 H8, E70T-9 H8) <8.0 Actual Results: 2.4 DIAMETERS/PACKAGING 50 Lb. (23kg) 500 Lb. (227 kg) Diameter Coil Speed-Feed in. (mm) in Foil Bag Drum AWS D1.8 Structural Welding Code Seismic Supplement 3/32 (2.4) ED ED MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbf (Joules) psi (MPa) psi (MPa) 0 F ( F (-29 C) AWS E70T-1C H8 58,000 (400) 70,000 (483) (27) min. AWS E70T-9C H8 min. min. min. 20 (27) min. Average Test Results 100% CO 2, As-welded 70,000-81,000 79,000-88, ( ) ( ) (41-88) (27-61) Note: FEMA 353 and AWS D1.8 certificates can be found on our website at 10

11 XLH70 Mild Steel Flux Cored Wire (AWS E70T-1C H8 & E70T-9C H8) DEPOSIT COMPOSITION - As Welded per AWS A %C %Mn %Si %S %P %Ni %Mo %Cr %V AWS E70T-1C H8 Report AWS E70T-9C H8 only max. max. max. max. max. max. max. max. Average Test Results 100% CO TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%) 3/32 (2.4 mm) 150 (3.8) (6.5) 12.4 (5.6) 86 DC+ 200 (5.1) (8.7) 16.8 (7.6) /4 (32 mm) 250 (6.4) (10.9) 21.0 (9.5) lbs/ (7.6) (13.1) 25.2 (11.4) 87 (28.0 g/m) 325 (8.3) (14.2) 27.3 (12.4) % CO 2 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 11

12 71 Mild Steel Flux Cored Wire (AWS E71T-1C H8 & E71T-9C H8) Outershield 71 has excellent bead wetting action that produces great looking fillet welds. Provides easy handling in out-of-position welding, such as vertical up. Advantage Lincoln Excellent mechanical properties. Fast freezing characteristics provide easy handling for out-of-position welding. Relatively fluid puddle allows excellent wetting and tie-in for superior bead appearance. Spray type transfer with virtually no spatter and slag removal is extremely easy. Hydrogen controlled 8ml max. per 100g of weld metal. CSA approved. 100% CO 2 improves penetration. Argon / CO 2 blend enhances arc characteristics, improves bead wetting, and is recommended for out-of-position welding. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Typical Applications Bridge, ship, barge or offshore drilling rig construction. General fabrication. Structural fabrication. Welding Positions 1F 4G 5G Shielding Gas 100% CO 2 Flow Rate: CFH 1G 2F 2G 3G Conformance AWS A : E71T-1C H8, E71T-9C H8 ASME SFA5.20: E71T-1 H8, E71T-9 H8 CWB/CSA: E4801T-9-CH Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit), 100% CO 2 shielding gas (AWS E71T-1 H8, E71T-9 H8) <8.0 Actual Results: 5.9 DIAMETERS/PACKAGING Diameter 33 Lb. (15 kg) 50 Lb. (23 kg) in. (mm) Steel Spool Coil.045 (1.1) ED ED (1.3) ED /16 (1.6) ED MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbf (Joules) psi (MPa) psi (MPa) 0 F ( F (-29 C) AWS E71T-1C 58,000 (400) 70,000 (483) (27) min. AWS E71T-9C min. min. min. 20 (27) min. Average Test Results 100% CO 2, As-welded 76,000-76,500 83,000-85, ( ) ( ) (34-39) (28-34) 12

13 71 Mild Steel Flux Cored Wire (AWS E71T-1C H8 & E71T-9C H8) DEPOSIT COMPOSITION - As Welded per AWS A %C %Mn %Si %S %P AWS E71T-1C AWS E71T-9C max. max. max. max. max. Test Results 100% CO 2, As-welded TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%).045 (1.1 mm) 175 (4.4) (1.8) 3.2 (1.4) 82 DC+ 250 (6.4) (2.5) 4.7 (2.1) 84 1 (25 mm) 300 (7.6) (3.0) 5.7 (2.6) lbs/ (8.9) (3.5) 6.6 (3.0) 85 (6.6 g/m) 400 (10.2) (4.0) 7.7 (3.5) % CO (13.3) (5.3) 10.1 (4.6) (1.3 mm) 150 (3.8) (1.9) 3.7 (1.7) 88 DC+ 200 (5.1) (2.5) 4.9 (2.2) 88 1 (25 mm) 250 (6.4) (3.2) 6.1 (2.8) lbs/ (7.6) (3.8) 7.3 (3.3) 87 (8.3 g/m) 350 (8.9) (4.4) 8.5 (3.9) % CO (10.8) (5.4) 10.4 (4.7) 87 1/16 (1.6 mm) 125 (3.2) (2.4) 4.6 (2.1) 85 DC+ 150 (3.8) (2.9) 5.5 (2.5) 85 1 (25 mm) 200 (5.1) (3.9) 7.3 (3.3) lbs/ (6.4) (4.9) 9.2 (4.2) 85 (12.9 g/m) 300 (7.6) (5.9) 11.0 (5.0) % CO (9.5) (7.4) 13.8 (6.3) 85 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 13

14 71 Elite Mild Steel Flux Cored Wire (AWS E71T-1C H8, E71T-9C H8, E71T-1M H8, E71T-9M H8) Smooth arc transfer, low spatter and good bead appearance make this a top quality electrode. Operators will enjoy the well directed arc with small ball transfer. The fast freezing slag system makes out-of-position welding easy. Advantage Lincoln Smooth, consistent arc behavior not erratic or explosive. The finished weld exhibits an extremely smooth bead appearance, even on difficult out-of-position welds. Smaller droplets mean accurate, efficient, high deposition placement of the weld metal. This translates into reduced spatter and more filler metal being placed where it belongs into the weld. Less time on clean-up adds up to higher productivity. CSA approved. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Typical Applications Shipbuilding, barges and offshore platforms. Heavy equipment fabrication. Structural fabrication. General fabrication. AWS D1.8 Structural Welding Code Seismic Supplement Welding Positions 1F 4G 5G 1G 2F 2G 3G Shielding Gas 100% CO % Argon / balance CO 2 Flow Rate: CFH Conformance AWS A : E71T-1C H8, E71T-9C H8, E71T-1M H8, E71T-9M H8 ASME SFA-5.20: E71T-1 H8, E71T-9 H8 CWB/CSA: E4801T-9CH ABS: 3SA-3YHSAH10 Lloyd s Register: 3S-3YSH10 DNV: III YMS(H10) BV: 3YSAMHH G.L.: 3YH10S FEMA 353 AWS D1.8 Structural Welding Code - Seismic Supplement Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit) DIAMETERS/PACKAGING (AWS E71T-1 H8, E71T-9 H8) <8.0 Actual Results: 100% CO % Argon / 25% CO Lb. 500 Lb. 600 Lb. 15 Lb. (6.8 kg) (15 kg) 60 Lb. (227 kg) (273 kg) Diameter Plastic Spool Steel (27 kg) Accu-Trak Accu-Trak in. (mm) 60 Lb. Master Spool Coil Drum Drum.045 (1.1) ED ED ED ED (1.3) ED ED ED ED /16 (1.6) ED ED ED MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbs (Joules) psi (MPa) psi (MPa) 0 F ( F (-29 C) AWS E71T-1C 58,000 (400) 70,000 (483) (27) min. AWS E71T-9C min. min. min. 20 (27) min. Actual Test Results 100% CO 2, As-welded 75% Argon / 25% CO 2, As-welded 79,000-81,900 85,000-89, ( ) ( ) (74-83) (58-64) 85,000-86,500 91,000-91, ( ) ( ) (92-99) (70-83) Note: FEMA 353 and AWS D1.8 certificates can be found on our website at 14

15 71 Elite Mild Steel Flux Cored Wire (AWS E71T-1C H8, E71T-9C H8, E71T-1M H8, E71T-9M H8) DEPOSIT COMPOSITION - As Welded per AWS A %C %Mn %Si %S %P AWS E71T-1C AWS E71T-9C max. max. max. max. max. Test Results 100% CO 2, As-welded % Argon / 25% CO 2, As-welded TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (2) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%).045 (1.1 mm) 175 (4.5) (1.7) 3.3 (1.5) 87 DC+ 250 (6.4) (2.4) 4.7 (2.1) 87 3/4 (19 mm) 300 (7.6) (2.9) 5.6 (2.5) lbs/ (8.9) (3.4) 6.6 (3.0) 87 (6.4 g/m) 400 (10.2) (4.0) 7.6 (3.5) % CO (12.8) (5.0) 9.5 (4.3) (15.3) (6.0) 11.4 (5.2) (1.3 mm) 150 (3.8) (2.1) 3.9 (1.8) 86 DC+ 200 (5.1) (2.8) 5.2 (2.4) 86 3/4 (19 mm) 250 (6.4) (3.4) 6.5 (3.0) lbs / (7.6) (4.8) 9.1 (4.1) 86 (9.1 g/m) 400 (10.2) (6.2) 11.8 (5.4) % CO (12.8) (6.9) 13.1 (6.0) 86 1/16 (1.6 mm) 125 (3.2) (2.4) 4.4 (2.0) 85 DC+ 150 (3.8) (2.8) 5.3 (2.4) 85 3/4 (19 mm) 200 (5.1) (3.8) 7.0 (3.2) lbs/ (6.4) (4.7) 8.8 (4.0) 85 (12.3 g/m) 300 (7.6) (5.6) 10.5 (4.8) % CO (10.2) (7.5) 14.0 (6.4) 85 (1) To estimate ESO, subtract 1/4 (6.0mm) from CTWD. (2) For Argon / CO 2 blends, lower voltage by 1-2 volts. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 15

16 71M Mild Steel Flux Cored Wire (AWS E71T-1C, E71T-9C) Outershield 71M is an overall performer. From excellent feedability to good arc performance, welders enjoy using 71M. Outershield 71M is extremely stiff because of the unique manufacturing process that we use to make this product. No side cutters are required to restart, just break the wire off in your hands it's that easy. Advantage Lincoln Higher usable wire feed speeds, typically 50% higher for lower cost welding and greater versatility. For single and multiple pass all position welding. Spray type transfer with virtually no spatter and easy slag removal. Reduced fume levels for greater operator comfort. CSA approved. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Typical Applications Bridge, ship, barge or offshore drilling rig construction. General fabrication. Machinery fabrication. Structural fabrication. Welding Positions 1F 4G 5G Shielding Gas 100% CO 2 Flow Rate: CFH 1G 2F 2G 3G Conformance AWS A : E71T-1C, E71T-9C ASME SFA-5.20: E71T-1, E71T-9 CWB/CSA: E4801T-9CH ABS: 3SA-3YSAH10 Lloyd s: 3S-3YS H16 DIAMETERS/PACKAGING 300 Lb. 500 Lb. 600 Lb. 10 Lb. 25 Lb. 33 Lb. 50 Lb. (136 kg) (227 kg) (272 kg) Diameter (4.5 kg) (11 kg) (15 kg) (23 kg) Speed-Feed Accu-Trak Speed-Feed in. (mm) Plastic Spool Plastic Spool Steel Spool Coil Reel Drum Reel.035 (0.9) ED ED (1.1) ED ED ED ED ED (1.3) ED ED ED ED /16 (1.6) ED ED ED ED ED ED MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbs (Joules) psi (MPa) psi (MPa) 0 F ( F (-29 C) AWS E71T-1C 58,000 (400) 70,000 (483) (27) min. AWS E71T-9C min. min. min. 20 (27) min. Actual Test Results 100% CO 2, As-welded 76,000-88,000 86,000-91, ( ) ( ) (38-52) (31-52) 16

17 71M Mild Steel Flux Cored Wire (AWS E71T-1C, E71T-9C) DEPOSIT COMPOSITION - As Welded per AWS A %C %Mn %Si %S %P AWS E71T-1C AWS E71T-9C max. max. max. max. max. Test Results 100% CO 2, As-welded TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (2) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%) 200 (5.1) (1.3) 2.3 (1.0) (6.4) (1.6) 2.8 (1.3) (0.9 mm) 300 (7.6) (1.9) 3.4 (1.5) 83 DC+ 350 (8.9) (2.2) 4.0 (1.8) 83 3/4 (19 mm) 400 (10.2) (2.5) 4.6 (2.1) lbs/1000 (4.5 g/m) 500 (12.7) (3.1) 5.7 (2.6) % CO (15.2) (3.8) 7.1 (3.2) (17.8) (4.4) 8.2 (3.7) (20.3) (5.2) 9.7 (4.4) (5.1) (2.1) 4.0 (1.8) (6.4) (2.6) 5.0 (2.3) (1.1 mm) 300 (7.6) (3.1) 5.9 (2.7) 86 DC+ 350 (8.9) (3.6) 6.9 (3.1) 86 3/4 (19 mm) 400 (10.2) (4.2) 7.9 (3.6) lbs/1000 (6.8 g/m) 500 (12.7) (5.2) 9.9 (4.5) % CO (15.2) (6.3) 11.9 (5.4) (17.8) (7.3) 13.9 (6.3) (20.3) (8.3) 15.9 (7.2) (3.8) (2.1) 3.9 (1.8) (5.1) (2.8) 5.2 (2.4) (1.3 mm) 250 (6.4) (3.4) 6.5 (3.0) 86 DC+ 300 (7.6) (4.1) 7.9 (3.6) 87 3/4 (19 mm) 350 (8.9) (4.8) 9.2 (4.2) lbs/1000 (9.1 g/m) 450 (11.4) (6.2) 11.8 (5.4) % CO (12.7) (6.9) 13.2 (6.0) (15.2) (8.3) 15.8 (7.2) (17.8) (9.7) 18.5 (8.4) (3.2) (2.4) 4.6 (2.1) 85 1/16 (1.6 mm) 150 (3.8) (3.0) 5.5 (2.5) 85 DC+ 200 (5.1) (3.9) 7.3 (3.3) 85 3/4 (19 mm) 250 (6.4) (4.9) 9.2 (4.2) lbs/1000 (12.9 g/m) 300 (7.6) (5.9) 11.0 (5.0) % CO (10.2) (7.9) 14.7 (6.7) (12.7) (9.8) 18.4 (8.4) (15.2) (11.8) 22.0 (10.0) 85 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 17

18 81K2-H Low Alloy Flux Cored Wire (AWS E81T1-K2M H8) Outershield 81K2-H has excellent arc characteristics and weld metal properties. This electrode is a good choice for welding offshore platforms and components. The hydrogen control helps to potentially reduce preheat normally used in highly restrained joints and on crack sensitive steels. Advantage Lincoln All position single and multiple pass semiautomatic and automatic wire. Excellent mechanical properties for 80,000 psi tensile strength steels. Easy slag control and removal, as well as excellent bead shape in all positions. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Typical Applications High strength steels with 80 ksi tensile strength. Offshore fabrication. Shipbuilding. Diameter in. (mm) DIAMETERS/PACKAGING 33 Lb. (15 kg) Plastic Spool.045 (1.1) ED Welding Positions 1G 1F 2F 2G 3G 4G 5G Shielding Gas 75-95% Argon / balance CO 2 Flow Rate: CFH Conformance AWS A : E81T1-K2M H8 ASME SFA-5.29: E81T-K2M H8 ABS: 4Y40SA-H5 DNV: IV Y46MS H5 Lloyd s Register: 4SY-40H5 Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit), 75% Argon / 25% CO 2 shielding gas (AWS E81T1-K2M H8) <8.0 Actual Results: MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbs (Joules) psi (MPa) psi (MPa) -20ºF (-29ºC) 68,000 (470) 80, , (27) AWS E81T1-K2M H8 min. ( ) min. min. Actual Test Results 75% Ar/25% CO 2, As-welded 74,000 (510) 85,000 (586) (61-73) 18

19 81K2-H Low Alloy Flux Cored Wire (AWS E81T1-K2M H8) DEPOSIT COMPOSITION - As Welded per AWS A %C %Mn %Ni %Si %Mo %P %S %Cr %V AWS E81T1-K2M H8 max. max. max. max. max. max. max. Test Results 80% Argon / 20% CO TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%).045 (1.1 mm) 175 (4.4) (1.9) 3.5 (1.6) 83 DC+ 275 (7.0) (3.0) 5.5 (2.5) 83 1 (25 mm) 375 (9.5) (4.1) 7.5 (3.4) lbs/ (12.7) (5.4) 9.9 (4.5) 83 (7.3 g/m) 625 (15.9) (6.8) 13.0 (5.9) % Argon / balance CO 2 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 19

20 91K2-H Low Alloy Flux Cored Wire (AWS E91T1-K2M H8) Operators will love this smooth, well-directed spray type arc. Outershield 91K2-H offers superior puddle control in all positions, virtually effortless slag removal and excellent bead wetting. It can potentially reduce the level of preheat normally used on crack sensitive steels. Uses include welding HY-80 and ASTM A710 type steels. Advantage Lincoln Superior mechanical properties. Capable of producing weld deposits exhibiting excellent low temperature impacts. Excellent slag control and superior bead shape in all positions. ISO 9001 and certified manufactured to standards for environmental and quality management systems. Welding Positions 1G 1F 2F 2G 3G 4G 5G Typical Applications For applications requiring higher strength weld metal, such as HY-80, HSLA 80 and ASTM A710 steels. Offshore fabrication. Diameter in. (mm) DIAMETERS/PACKAGING 25 Lb. (11 kg) Plastic Spool Vacuum Sealed Foil Bag.045 (1.1) ED (1.3) ED /16 (1.6) ED Shielding Gas 75-95% Argon / balance CO 2 Flow Rate: CFH Conformance AWS A : E91T1-K2M H8 ASME SFA-5.29: E91T1-K2M H8 Military: MIL-E-24403/2C: MIL-101TM Diffusible Hydrogen - As required per AWS A (ml/100g weld deposit), 75% Argon / 25% CO 2 shielding gas (AWS E91T1-K2M H8) <8.0 Actual Results: MECHANICAL PROPERTIES As Required per AWS A Charpy V-Notch Yield Strength Tensile Strength Elongation ft lbs (Joules) psi (MPa) psi (MPa) 0 F ( F (-51 C) 78,000 (538) 90, , (27) AWS E91T-K2M H8 min. ( ) min. min. min. Actual Test Results 75% Argon / 25% CO 2, As-welded 82,000-88,000 90, , ( ) ( ) (81-149) (47-95) 95% Argon / 5% CO 2, As-welded 94,000 (648) 96,000 (662) (108) 58 (79) 20

21 91K2-H Low Alloy Flux Cored Wire (AWS E91T1-K2M H8) DEPOSIT COMPOSITION - As Welded per AWS A %C %Mn %Ni %Si %Mo %P %S %Cr %V AWS E91T1-K2 max. max. max. max. max. max. max. Test Results 75% Argon / 25% CO % Argon / 5% CO TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD (1) Approx. Melt-Off Deposition Wire Weight Wire Feed Speed Voltage Current Rate Rate Efficiency Shielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%).045 (1.2 mm) 175 (4.4) (2.0) 3.4 (1.5) 79 DC+ 275 (7.0) (3.0) 5.4 (2.4) 81 1 (25 mm) 375 (9.5) (4.1) 7.4 (3.4) lbs./1000 (7.3 g/m) 500 (12.7) (5.2) 10.0 (4.3) % Argon / 625 (15.9) (6.9) 12.7 (5.8) 84 balance CO 2 1/16 (1.6 mm) 125 (3.2) (2.4) 4.3 (2.0) 81 DC+ 200 (5.1) (3.8) 7.0 (3.2) 83 1 (25 mm) 250 (6.4) (4.8) 8.8 (4.0) lbs/ (7.6) (5.7) 10.6 (4.8) 85 (12.4 g/m) 350 (8.9) (6.6) 12.4 (5.6) % Argon / 400 (10.2) (7.6) 14.2 (6.5) 85 balance CO (10.8) (8.1) 15.2 (6.9) 85 (1) To estimate ESO, subtract 1/4 (6.0 mm) from CTWD. NOTE: Typical procedures are starting points and may be adjusted as required. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at 21

22 Packaging Types Lincoln wire is available in a variety of packaging options to meet your specific welding requirements. Small packaging configurations include spools and coils in quantities from 10 lbs. to 60 lbs. Bulk packaging includes Speed Feed and Accu-Trak Drums and Speed Feed Reels, built to deliver consistent performance in conventional automation and robotic applications, as well as semiautomatic applications. Wire Adapters and Payoff Devices 60 lb Coil Adapter K Lb. Accu-Trak Drums Payoff Kit 20 - K K Lb. Speed Feed Reel/Drum - Must rotate reel/drum to payoff. Contact Lincoln Electric for supportive companies information. AGENCY APPROVALS (1) Lloyd s Outershield Wire (1) AWS/ ASME ABS Grade Register Grade DNV Grade CWB/CSA Grade GL Grade BV Grade NK Grade Military Spec 70 E70T-1C, E70T-9C 2SA-2YSAH15 2S-2YSH15 II YMSH15 E4802T-9-CH MIL-70T-1C 70-H E70T-1C H8, 2SA-2YSAH15 E4802T-9-CH MIL-70T-1C E70T-9C H8 XLH70 E70T-1C H8, 3SA-3YSAH5 E70T-9C H8 71 E71T-1C H8, E4801T-9-CH E71T-9C H8 71 Elite E71T-1C H8, 3SA-3YSAH10 3S-3YSH10 III YMS(H10) E4801T-9-CH 3YH10S 3YSAMHH E71T-9C H8, E71T-1M H8, E71T-9M H8 71M E71T-1C, E71T-9C 3SA-3YSAH16 3S-3YSH16 E4801T-9-CH 81K2-H E81T-1K2MJ H8 4Y40SA-H5 4SY-40H5 IV Y46MS H5 91K2-H E91T1-K2M H8 MIL-101TM (1) Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision. ABS: American Bureau of Shipping Lloyd s Register: Lloyd s Register of Shipping DNV: Det Norske Veritas GL: Germanischer Lloyd BV: Bureau Veritas NK: Nippon Kaiji Kyokai 22

23 STORING OUTERSHIELD WIRES In general, Outershield electrodes will produce weld deposits which achieve hydrogen levels below 16 ml per 100 grams deposited metal. These products, like other products which produce deposits low in hydrogen, must be protected from exposure to the atmosphere in order to maintain hydrogen levels as low as possible, preventing rusting of the product and preventing porosity during welding. Accordingly, the following storage conditions are recommended for Outershield electrodes in their original, unopened boxes and plastic bags. The recommended storage conditions are such that they maintain condition of 90 grains of moisture per pound of dry air. Examples of storage conditions that will meet this requirement are given below: Ambient Maximum Temperature Relative F C Humidity % % % % For best results, electrode should be consumed as soon as practicable. However, it may be stored up to three years from the date of manufacture. Consult your Lincoln distributor or sales representative if there is a question as to when the electrode was made. Once the electrode packaging is opened, Outershield electrodes can be subject to contamination from atmospheric moisture. Care has been taken in the design of these products to select core ingredients that are essentially resistant to moisture pick-up; however, condensation of the moisture from the atmosphere onto the surface of the electrode can be sufficient enough to degrade the product. The following minimum precautions should be taken to safeguard product after opening the original package. Electrode should be used within approximately 1 week after opening the original package. Opened electrode should not be exposed to damp, moist conditions or extremes in temperature and/or humidity where surface condensation can occur. Electrodes mounted on wire feeders should be protected against condensation. It is recommended that electrode removed from its original packaging be placed in poly bags (4 mil minimum thickness) when not in use. Outershield electrodes will evidence high moisture levels in the form of gas tracks, higher spatter and porosity. Any rusty electrode should be discarded. Outershield Products Used for Applications Requiring More Restrictive Hydrogen Control The AWS specifications for flux cored electrodes, ANSI/AWS A , states that Flux cored arc welding is generally considered to be a low hydrogen welding process. To further clarify the issue, this specification makes available optional supplemental designators for maximum diffusible hydrogen levels of 4, 8 and 16 ml per 100 grams of deposited weld metal. Some Outershield products have been designed and manufactured to produce weld deposits meeting more stringent diffusible hydrogen requirements. These electrodes are usually distinguished by an H added to the product name. These electrodes will remain relatively dry under recommended storage conditions in their original, unopened package or container. For critical applications in which the weld metal hydrogen must be controlled (usually H8 or lower), or where shipping and storage conditions are not controlled or known, only hermetically sealed packaging is recommended. Outershield electrodes are available in hermetically sealed packages on a Special Order basis. Once the package has been opened, the electrode should not be exposed to conditions exceeding 80% relative humidity for a period greater than 16 hours, or any less humid condition for greater than 24 hours. Conditions that exceed 80% relative humidity will decrease the maximum 16 hour exposure period. After exposure, hydrogen levels can be reduced by conditioning the electrode. Electrode may be conditioned at a temperature of 230ºF ± 25ºF for a period of 6 to 12 hours, cooled and then stored in sealed poly bags (4 mil minimum thickness) or equivalent. Electrode on plastic spools should not be heated at temperatures in excess of 150ºF. Electrode that is rusty should be discarded. Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at T E S T R E S U L T S Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application. C U S T O M E R A S S I S T A N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information. 23

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