AQDEXOH10D, 15D, 20D, 25D, 30D, 40D, PLT AQMD

Transcription

1 New USA Stock Items AQUA DRI EX CARBIDE DRI SERIES Aqua EX 2D, 4D Aqua EX Oil Hole 3D, D, D Aqua EX Deep Hole D, 1D, 20D, 2D, 30D, 40D Aqua EX Oil Hole Pilot Aqua EX Oil Hole Three Flute 3D, D Aqua Micro Metric, Fractional, Wire & etter Sizes Now Available

2 AQDEXOHD, 1D, 20D, 2D, 30D, 40D, PT AQMD

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4 Non-coolant Thru h h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 4 Aqua Drill EX Stub ength /4 Q 11/32 23/4 U 3/ 2/ F 1/4 I J 9/32 19/4 /1 P / / 9/4 /32 #21 #20 11/4 3/1 # 13/4 #3 /32 #2 1/ Metric Sizes 901 Fractional, Wire & etter Sizes Ds Dc Two Rake + XR type

5 / / / / / / / Standard Drilling Conditions 900, 901 Speed (SFM) Drilling Diameter Metric Fractional Decimal 33/4 Cast Irons Carbon Steels 20-20SFM Alloy Steels (20~30 HRC) Mold Steels (30-40 Hrc) (40-0 Hrc) SFM SFM 0-90 SFM Ductile Cast Irons -190 SFM /32 3/4 9/1 3/4 19/32 39/4 / Stainless Steel (300-Series Stainless) 0- SFM * Package Quantity: 1 per tube. Nickel Alloys, Titanium Alloys, PH Stainless 0-90 SFM Aluminum Alloys SFM Drill Dia. (mm/inches) / / / / / / Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. 3) When using low speed machines, use the maximum speed and adjust the feed rate ) Use of water soluble cutting fluid is recommended. ) In case of dry d rilling - use A ir blow and reduce feeds/speeds by 30% Formulas: = SFM x 3.2 Feed rate (in/min) : x IPR Drill Dia ! WARNING: Cancer -

6 902 Metric Sizes 903 Fractional, Wire & etter Sizes Non-coolant Thru h h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Jobber ength Ds Dc Two Rake + XR type / 9/4 /32 #21 #20 11/4 3/1 # #3 /32 #2 1/ / /4 F 1/4 I J 9/32 19/4 /1 P /4 Q 11/32 23/4 U 3/ 2/

7 Standard Drilling Conditions 902, 903 Drill Dia. (mm/inches) /32 2/4 /1 29/4 1/32 31/4 1/2 33/ Ductile Cast Irons -190 SFM Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. 3) When using low speed machines, use the maximum speed and adjust the feed rate. 4) Use of water soluble cutting fluid is recommended. ) In case of dry drilling - use Air blow and reduce feeds/speeds by 30% Cast Irons Alloy Steels Mold Steels Carbon Steels (20~30 HRC) Speed (SFM) (30-40 Hrc) (40-0 Hrc) Drilling Diameter SFM SFM SFM 0-90 SFM Metric Fractional Decimal / / / / / / /32 3/4 9/1 3/4 19/32 39/4 / Stainless Steel (300-Series Stainless) 0- SFM * Package Quantity: 1 per tube. Nickel Alloys, Titanium Alloys, PH Stainless 0-90 SFM 2900 Aluminum Alloys SFM Formulas: = SFM x 3.2 Feed rate (in/min) : x IPR Drill Dia ! WARNING: Cancer -

8 h 13 h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Oil Hole 3D Ds Dc Two Rake + XR type Metric Sizes - Including NEW MICRO Sizes! Fractional, Wire & etter Sizes Coolant Thru / 9/4 /32 #21 #20 11/4 3/1 # 13/4 #3 /32 #2 1/4 1/4 F 1/ Q /4 11/32 23/4 U 3/ 2/ I J 9/32 19/ /1 P /

9 Drill Dia. (mm/inches) / / / / / / / / Speed (SFM) Drilling Dia. Metric Fractional Decimal / / Please see page 13 for Notes Cast Irons Carbon Steels -200 SFM.3 1/ / Alloy Steels (20~30 HRC) Standard Drilling Conditions 904, Mold Steels (30-3 Hrc) 140- SFM 130-1SFM 9-11 SFM / / / / / / / Ductile Cast Irons SFM Stainless Steel (300-Series) SFM * Package Quantity: 1 per tube. Nickel Alloys, Titanium Alloys 30-4 SFM Aluminum 2-3 SFM Speed (SFM) SFM SFM 2-2 SFM - SFM SFM 2-2 SFM 9- SFM 2-32 SFM / / ! WARNING: Cancer - 9

10 h 13 h Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Oil Hole D AQ EX Ds Dc Two Rake + XR type 90 Metric Sizes - Including NEW MICRO Sizes! Coolant Thru 90 Fractional, Wire & etter Sizes / 9/4 /32 #21 #20 11/4 3/1 # 13/4 #3 /32 #2 1/4 1/4 F 1/ I J 9/32 19/4 /1 P /4 Q 11/32 23/4 U 3/ 2/ /

11 Drill Dia. (mm/inches) Speed (SFM) Drilling Dia. Metric Fractional Decimal / / /32 2/4 /1 29/4 1/32 31/4 1/2 33/4 Please see page 13 for Notes Cast Irons Carbon Steels -200 SFM / / Alloy Steels (20~30 HRC) Standard Drilling Conditions 90, Mold Steels (30-3 Hrc) 140- SFM 130-1SFM 9-11 SFM /32 3/4 9/1 3/4 19/32 39/ / Ductile Cast Irons SFM Stainless Steel (300-Series) SFM Nickel Alloys, Titanium Alloys 30-4 SFM Aluminum 2-3 SFM Speed (SFM) SFM SFM 2-2 SFM - SFM SFM 2-2 SFM 9- SFM 2-32 SFM / / ! WARNING: Cancer

12 Metric Sizes h 13 h Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol AQ EX 12 Aqua Drill EX Oil Hole D / 9/4 /32 #21 #20 11/4 3/1 # 13/4 #3 /32 #2 1/4 1/4 F 1/ Coolant Thru 909 Fractional, Wire & etter Sizes Ds Dc Two Rake + XR type I J 9/32 19/4 /1 P /4 Q 11/32 23/4 U 3/ 2/4 13/32 2/

13 /1 29/4 1/32 31/4 1/2 33/4 1/ /4 9/1 3/4 19/32 39/4 / * Package Quantity: 1 per tube. Standard Drilling Conditions 90, 909 Drill Dia. (mm/inches) Speed (SFM) Drilling Diameter Metric Fractional Decimal / / Cast Irons Carbon Steels SFM / / / / Alloy Steels (20~30 HRC) Mold Steels (30-40 Hrc) (40-0 Hrc) SFM 2-2 SFM -1 SFM Ductile Cast Irons SFM Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. 3) When using low speed machines, use the maximum speed and adjust the feed rate ) Use of water soluble cutting fluid is recommended. ) In case of dry drilling - use A ir blow and reduce feeds/speeds by 30% Stainless Steel (300-Series Stainless) 2-2 SFM Nickel Alloys, Titanium Alloys, PH Stainless 0-1 SFM Aluminum Alloys SFM Formulas: = SFM x 3.2 Feed rate (in/min) : x IPR Drill Dia ! WARNING: Cancer

14 14 IST 912 Unit = mm Aqua Drill EX Oil Hole D h 140 h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 2º 30º U.S. stock item Ds Dc Dc 3.0 Two Rake + XR type Dc < 3.0 Two Rake + X type For Drilling Conditions see p

15 Aqua Drill EX Oil Hole 1D AQ h 140 2º EX h 30º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol IST 914 Metric sizes IST 91 Fractional sizes / / / / / / # / / / / / / / / / / Dc 3.0 Two Rake + XR type Dc < 3.0 Two Rake + X type Dc / / / / / / / / U.S. stock item Special order 1 9 Ds For Drilling Conditions see p. 1

16 Aqua Drill EX Oil Hole 20D AQ h 140 2º EX h 30º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Dc 3.0 Two Rake + XR type Dc Ds IST 91 Metric sizes IST 91 Fractional sizes Fractional Dc < 3.0 Two Rake + X type Fractional For Drilling Conditions see p / / / / / / # / / / / / / / U.S. stock item /4 9/ / / / Special order

17 Drilling Conditions - Wet 912, 914, 91, 91, 91 Structural Steels Alloy Steels Mold Steels Carbon Steels Heat Treated Steels Ductile Cast Irons Stainless Steel Speed (SFM) (~200HB) (20~30 HRC) (30-40 Hrc) Drilling Diameter 14- SFM SFM 11- SFM 11- SFM 0-0 SFM c idecimal r t e M (mm/inches) Dia. Drill Speed (SFM) SFM SFM SFM 11- SFM SFM Aqua Drill EX Oil Hole 2D h 140 EX h Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist. 3. Reduce and feed speeds by 30% for non-water-soluble cutting fluid. 4. Use the internal lubricating oil hole.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 3 D. 9. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.03mm larger than the deep hole drill. Drilling Conditions - MQ 912, 914, 91, 91, 91 Drill Dia. (mm/inches) Drilling Diameter Metric Decimal Structural Steels Carbon Steels (~200HB) AQ Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30-40 Hrc) º 30º Ductile Cast Irons ! WARNING: Cancer - Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ. 3. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. 4. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 3 D.. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.03mm larger than the deep hole drill.. It is non-application for stainless. Please drill with Wet. Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol IST 91 Metric sizes IST 919 Fractional sizes Fractional Two Rake + XR type Fractional Dc Ds For Drilling Conditions see p / / / / / / # / / / Special order / / / / / U.S. stock item 1

18 Aqua Drill EX Oil Hole 30D h 140 EX h AQ 2º 30º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol IST 920 Metric sizes IST 921 Fractional sizes Fractional Two Rake + XR type Fractional Dc Ds / / / / / /4 # / U.S. stock item. / / Special order / / / /1.00 Drilling Conditions - Wet 91, 919, 920, 921 Drilling Diameter Drill Dia. (mm/inches) Metric Decimal Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30-40 Hrc) Ductile Cast Irons Stainless Steel Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist. 3. Reduce and feed speeds by 30% for non-water-soluble cutting fluid. 4. Use the internal lubricating oil hole.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 3 D. 9. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.03mm larger than the deep hole drill. Drilling Conditions - MQ 91, 919, 920, 921 Drill Dia. (mm/inches) Drilling Diameter Metric Decimal Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30-40 Hrc) Ductile Cast Irons ! WARNING: Cancer - Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ. 3. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. 4. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 3 D.. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.03mm larger than the deep hole drill.. It is non-application for stainless. Please drill with Wet. 1

19 Aqua Drill EX Oil Hole 40D AQ EX h 140 2º 30º h Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol IST 92 Metric sizes IST 92 Fractional sizes Two Rake + XR type Dc Ds Fractional Fractional / / / / / / Special order Drilling Conditions - Wet 92, 92 Drill Dia. (mm/inches) Drilling Diameter Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30-40 Hrc) Ductile Cast Irons Decimal c i r t efeed M(IPR) Stainless Steel Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist. 3. Reduce and feed speeds by 30% for non-water-soluble cutting fluid. 4. Use the internal lubricating oil hole.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 3 D. 9. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.03mm larger than the deep hole drill. Drilling Conditions - MQ 92, 92 Drilling Diameter Drill Dia. (mm/inches) Metric Decimal Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30-40 Hrc) Ductile Cast Irons ! WARNING: Cancer - Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ. 3. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. 4. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 3 D.. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.03mm larger than the deep hole drill.. It is non-application for stainless. Please drill with Wet. 19

20 h h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 2º 30º IST Metric sizes IST Fractional sizes 20 Aqua Drill EX Oil Hole Pilot Ds Dc Dc 3.03 Two Rake + XR type Dc < 3.03 Two Rake + X type For Φ /32 11/4 3/1 13/4 #3 /32 1/4 1/ / 9/ /32 /1 11/ / / / /4 3/ 2/ ist # ist # / / / /2 1/ / Decimal Decimal For Φ WARNING: Cancer -

21 Drilling Conditions - Wet, Drill Dia. (mm/inches) Drilling Diameter Decimal c i r t e M Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30~40 HRC) Ductile Cast Irons Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. Wet condition are for drilling with water soluble cutting fluid Stainless Steels Nickel Alloys Titanium Alloys (30~40 HRC) ! WARNING: Cancer In non water soluble cutting fluid, reduce the rotation and feed by 20%. 4. Use on internal coolant. Drilling Conditions - MQ, Drilling Diameter cdecimal i r t e M Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~30 HRC) Mold Steels (30~40 HRC) (40~0 HRC) Ductile Cast Irons Drill Dia. (mm/inches) Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ. 3. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. 21

22 AQDEXOH3F 3D D AQUA Drills EX Oil-Hole 3 Flutes High Precision drilling as deep as xd of drill. High accuracy achieved at high feed rate with optimized cutting edge form and superior drilling balance of 3-flutes. Multi-layered Aqua EX Coating (TiAlN + TiAlCr) Anti-adhesive coating film for added lubrication Super accurate drilling up xdiameter at speeds of 9.0 inches per minute (0 mm/min) Hole enlargement Comparison of cutting force Hole enlargement (μm) 1 Competitor 300 Holes 39 Holes AQDEXOH3F Holes 400 Stainless Steel Wear after m (40 ) Cutting force is small, and controls amount of oversize. AQDEXOH3FD Competitor Torquecm Cutting condition Torque Thrust 0 Thrust (N) Torquecm Torque 0 00 Thrust Time Time Thrust (N) 00 Tools Ø Speed Feed Ø 400 SFM (120m/min) 9 IPM 0mm/min (0.24mm/rev) Carbon Steel (S0C) Water Soluble 30mm (D) Type of Coolant Depth/Blind Hole Wear (μm) Competitor 304 Stainless Steel Wear after 0m (230 ) AQDEXOH3F Cutting length (m) Cutting condition Cutting condition Tools Ø Speed Feed Ø 32 SFM (0m/min) 0 IPM 120mm/min (0.24mm/rev) 400 Stainless (SS400) Water Soluble Type of Coolant 30mm (D) Depth/Blind Hole Tools Ø Speed Feed Ø 14 SFM (0m/min) 1 IPM 40mm/min (0.1mm/rev) 304 Stainless (SUS304) Water Soluble 30mm (D) Type of Coolant Depth/Blind Hole Applicable work materials 22 Structural Steels SS400 Carbon Steels S4C/S0C Pre-Hardened Steels Alloy Steels SCR/NAK Mold Steels 3040HRC 400HRC 0HRC X Stainless Steels Titanium Alloys Cast Irons Nickel Alloys SUS304/SUS31 SUS420 FCD/FC X Aluminum Alloys AC/ADC Copper Alloys Cu Great Good X Not Suitable

23 AQDEXOH3F AQUA Drills EX Oil-Hole 3 Flutes Highly Precise Holes at High Feeds Roundness Comparison Cutting Conditions 2-Flute Drill Cutting Speed SFM (4m/min) Feed Speed IPR - 12 IPM (300mm/min) Roundness 14. μm AQDEXOH3F Cutting Speed SFM (0m/min) Feed Speed 0.01 IPR - 22 IPM (0mm/min) Roundness 1. μm Tool Diameter Hole Depth/Blind Hole Cutting Fluid Ø 12 mm 3 mm (1.4 ) SUS304 Water Soluble Superior Hole Finish Streamline Process & Reduce Cycle Time Usual Process AQDEXOH3F Center Drill Drill Reamer Drill AQDEXOH3F Cycle Time (secs) Processing time Reamer Drill Center Drill Shortening of process and processing time Usual Process AQDEXOH3F Cutting Conditions Diameter of Hole Hole Depth Ø12 H 20 mm Carbon Steel 23

24 Aqua Drill EX Oil Hole 3 Flute 3D Material Coating Helix Tolerance Point Angle Shank Tol. Dc IST 92 Two Rake 3F type Ds Standard Drilling Conditions IST 92, 920 Speed (SFM) Drilling Diameter U.S. stock item Cast Irons/Carbon Steel Alloy Steels/Pre-Hardened Mold Steels/Hardened Cast Irons Stainless Steel Cast Aluminum (20-30 HRC) Steels (30-40 HRC) (40-0 HRC) (300-Series Stainless) SFM 20-2 SFM SFM -1 SFM 20-2 SFM -1 SFM SFM Metric Decimal ! WARNING: Cancer Drill Dia. (mm/inches) ,00,00,40,00,00,300 14, ,000,400,00 4,200,400 4,000 11, ,300 4,20 3,0 2, ,20 2,0, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,