Two Component, Solvent Free, Epoxy Based, Self Levelling Coating

Transcription

1 INNO-FLOOR EPOTHANE BASECOAT Two Component, Solvent Free, Epoxy Based, Self Levelling Coating Description EPOTHANE BASECOAT is a two component, solvent free, self levelling, high chemical resistance, epoxy resin based, colorful industrial floor coating. Fields of Application In areas exposed to heavy / medium / light traffic loads, In fields requiring chemical and mechanical strength, Stores, In production areas In aircraft hangars, Car parks, In garages, Airports, Galleries, Shopping Malls, Supermarkets, Showrooms, Machine rooms, Hotels, Hospitals, Rest rooms, Clinics, Schools, Kindergartens, In the chemical and pharmaceutical industry, Laboratories, In areas where hygiene is requested Advantages Easy to apply. Can be filled with high amounts filler material. Has high chemical and mechanical resistance. High abrasion resistance.. Maintenance and cleaning is easy. Liquid. Provides hygienic environments. It has a structure that does not allow the formation of germs. Liquid impermeable. Bright topcoat coating is obtained. Bond strength is high. It does not contain volatile organic matter (VOC-solvent). Technical Data Density 1, 60 gr/cm 3 Color In Ral Colours Compressive Strength 7 days 65 N/mm 2 Flexural Strength 7 days 30 N/mm 2 Adherence (Concrete) >1, 5 N/mm 2 Total Solid Matter Percentage % 100 Ambient Temperature +10 o C /+30 o C Dilution Not Dilution Shore D Hardness 7 days 85 Abrasion Strength Taber CS10/1kg/1000dv. 70 mg Working Time 35 minutes Recommended Thickness 1, 5 mm - 3, 0 mm The above values are given at + 23 C for 50% relative humidity. Higher temperatures shorten the duration, lower temperatures extend the duration. Sayfa 1 / 5

2 Physical Data Temperature +10 o C +20 o C +30 o C Relative Humidity Rate % 60 % 60 % 60 New Coat Application Time Min Max. 32 hours Min Max. 24 hours Min Max. 16 hours Foot Traffic 30 hours 26 hours 18 hours Traffic Ready 4 days 3 days 2 days Fully Cured 10 days 7 days 7 days The above values are theoretical. It may vary depending on temperature differences and humidity. System Details and Consumption System Details Product Consumption Primer Primer Surface roughness <1 mm Surface roughness until 2 mm Self Levelling Floor Coating System 2 mm of layer Multilayer Self Leveling Floor 2-4 of Slipless Floor 2-3 mm of layer Texture Floor Coating System 1-4 mm of layer Coating EPOTHANE series (Look at the primer selection table. 1 unit EPOTHANE series+ 0,5 unit silica sand AFS (0,1-0,3 mm) weight 1 unit EPOTHANE series + 1/3 unit silica sand AFS (0,1-0,3 mm) weight 1/2 unit silica sand AFS (0,1-0,3 mm) weight gr/m gr/m 2 1,5 kg/m 2 /mm 1,5 kg/m 2 /mm 2-3 kg/m 2 /mm gr/m 2 /mm gr/m 2 /mm 2-3 kg/m 2 /mm 1/ unit silica sand AFS (0,1-0,3 mm) weight gr/m 2 /mm 3-4 kg/m 2 /mm Coating 2 Kat EPOTHANE BASECOAT gr/m kg/m 2 /mm Coating 1 unit EPOTHANE BASECOAT TX gr/m 2 The above values are theoretical and do not include the need for additional material, depending on the porosity of the surface, profile levelling differences Chemical Resistance Candy Melt +++ Xylene +++ Leaded Fuel +++ Styrene ++ %30 Salty Water +++ Butyl Glycol + Sulphuric Acid %30 + Glycerin ++ + Tea +++ Propylene Glycol ++ Toluen +++ Olive ++ Coffee +++ %10 KOH + Oil ++ Silicone Oil ++ Ketchup ++ Ethanol ++ Deionized Water ++ Wine ++ Mayonnaise ++ Butanol + Beer ++ Javel Water ++ Vinegar ++ Benzyl Alcohol ++ Nitric Acid + Methyl + isobutylketone Lemon Juice ++ Ethyl Acetate ++ Fuel ++ Diesel Oil ++ Mineral Water ++ Suma ++ %10 NaOH + Caustic Soda + Juice +++ Amyl Alcohol ++ Castor Oil ++ Turbentine ++ Fizzy Drink +++ Methanol ++ Soap +++ Paraffin ++ HCL (%30) + Propanol ++ Cyclohexane ++ Perchloroethylene + This research was done at room temperature. High temperature values and / or mixtures of chemicals can affect chemical resistance. There may be discoloration with the effect of chemicals. If the surface is chemically exposed, it should be cleaned within 1 hour. If the surface is exposed to chemical, it should be cleaned the most within 1 hour. (+++) Recommended to use. (++) Use conditionally is recommended. (+) Should not be used. Sayfa 2 / 5

3 Primer Usage Table Surface Condition Standard Concrete Moist Substrate Moist Substrate (Moisture Barirer) Highly porous substrates Highly porous moist substrates Steel, galvanized steel and aluminum Wood plates and some special Asphalt and Bitumen membrane Reapply on the application (Old-New) Non-porous concrete and non-absorbent Ceramic, marble, granite and shiny Recommended Prımer EPOTHANE PRIMER, EPOTHANE PRIMER HB, FOX PURMAX PRIMER 1K RAPID EPOTHANE PRIMER WB EPOTHANE PRIMER HB, EPOTHANE PRIMER HBF EPOTHANE PRIMER, EPOTHANE PRIMER SL EPOTHANE PRIMER HB, EPOTHANE PRIMER HBF EPOTHANE PRIMER HB, EPOTHANE PRIMER WA, FOX PURMAX PRIMER 1K RAPID EPOTHANE PRIMER, FOX PURMAX PRIMER 1K RAPID EPOTHANE PRIMER SL, EPOTHANE PRIMER HBF, FOX PURMAX PRIMER 1K RAPID, FOX PURMAX PRIMER 1K EPOTHANE PRIMER WA, FOX PURMAX PRIMER 1K RAPID EPOTHANE PRIMER SL, EPOTHANE PRIMER HBF, FOX PURMAX PRIMER 1K RAPID, FOX PURMAX PRIMER 1K EPOTHANE PRIMER WA Quality of Substrate The concrete substrates on which the product is going to be applied should be durable and have compressive strength tensile strength (min. 25 N/mm 2 ), the tensile strength of the substrate should exceed 1, 5 N/mm2, residual moisture content of the substrate should not exceed 4 %. The substrate temperature should remain +8 C minimum and the temperature of the substrate should at least be 3 C above the current dew point. All substrates should be structurally sound, dry and clean. Oil, grease and other adhesion impairing contaminants should be removed. Application Procedure Preparation of Substrate The concrete substrates on which the product is going to be applied should be prepared to achieve a porous surface by lifting the cement slurry and using abrasive equipment (shot blasting, milling cutter etc.). Weak concrete pieces should be removed from the surface, small gaps, holes should be fully opened. The resulting dust should be cleaned with the help of an industrial vacuum cleaner. The ground must be prepared to repair the substrate, fill the gaps and fix the surface with mortar obtained by mixing the EPOTHANE PRIMER and AFS (0, 1-0, 3mm) silica sand. Application Conditions Surface moisture content should be below 4%. Test method: CM - measurement or drying oven method. Must be free from rising moisture according to ASTM. (Polyethylene-sheet). Relative air humidity must be max 80%. Please beware of dew and condensation! The dew and water vapour concentration on the surface which the application has not been made and the new coating has been made will damage the coating. In order to prevent this, ground temperature must be above of min +3 C. Points to take into consideration at application Surface Temperature ; Minimum +10 C - Maximum +30 C Ambient Temperature ; Minimum +10 C - Maximum +30 C Temperature of the material ; Minimum +10 C - Maximum +30 C Mixing Before the mixing, temperature of product should be +15 C and +25 C. A component EPOTHANE BASECOAT contain pigment and filler. Mix A component with electric mixer and appropriate mixer until homogenous color is achieved and it is sure that there is no product on the bottom of the container and the sides. Then, pour onto A component B component. Mix continuously for minimum 3 minutes until a homogeneous mixture is obtained. After mixing components A and B, add Afs ( mm) of silica sand in the amount required according to the system to be applied. Mix for 2 minutes until a homogeneous mixture is obtained. Avoid from more mixing in order to minimalize entrainment of air. Mixing tools: Electric mixer ( rpm), and epoxy/polyurethane resin the mixing tip. Sayfa 3 / 5

4 Application Priming EPOTHANE BASECOAT to be applied must be primed with EPOTHANE series primer. Be careful to the ground temperature (min + 8 C). It should be apply EPOTHANE BASECOAT on primer within the application time. Coating EPOTHANE BASECOAT is poured onto the surface and applied smoothly with the comb trowel. When the coating reaches the appropriate consistency, by applying a hedgehog roller, air should be taken. If the application of the hedgehog roller is late, there may be traces of hedgehog rolls on the surface If the floor surface is homogeneous and spaceless, there is no need to apply a hedgehog roller. Cleaning of Tools Used tools and equipment must be cleaned carefully with solvent or epoxy thinner. EPOTHANE BASECOAT can only be removed by mechanical means. Watch Point The concrete to be coated with epoxy / polyurethane should be at least 3 weeks in advance of the application, the creation of a vapor barrier layer in floor covering on the ground floor and avoid application under excessive heat or wind and/or when the ambient and/or substrate temperature is below +10 or above +30 C. The materials to be used at the appropriate temperatures should be brought and stored in the application area 1-2 days prior to the application and enabled to adjust the ambient conditions. In extremely cold conditions, heaters should be used to increase the ambient and the workability of the product, the packages should be preconditioned to C to become ready to use. The reaction and workability times of resin based systems depend on the ambient and substrate temperatures as well as the relative humidity. Under lower temperatures, the chemical reaction times are prolonged and this increases the pot life, coating interval and the working time. In addition to this, the consumption is increased as the viscosity increases. High temperatures ignite stronger chemical reactions and the above mentioned times decrease accordingly. For the material to be cured properly, the ambient and the substrate temperatures should not fall below the specified limits. After the application, the material should be protected from direct contact with water for 24 hours minimum. Within this period, a contact with water may cause a surface carbonation and/or tackiness; both of which will cause the coating to lose its characteristics. In such cases, the overall coating should be removed from the floor and renewed. Consumptions are given for ideal conditions in which the ambient and surface temperatures are assumed to be 20 C. Actual consumption may vary depending on surface structure and ambient temperature. It should not be forgotten that the consumption will increase in damaged and in cold weather conditions. Mixing should be done with a mechanical drill at rpm with epoxy/polyurethane mixing paddles. DO NOT MIX BY HAND. Package 30 kg set A Component; 25, 5 kg tin bucket B Component; 4, 5 kg tin bucket Shelf Life The shelf life is 12 months from the date of production under suitable storage conditions (+5 o C and +30 o C). Opened products must be applied as soon as possible. Storage The product should be stored in its original package, in a cool and dry place protected from frost. For short term storage, maximum 3 palettes should be placed on top of each other and the shipment should be made on a first come, first go basis. Palettes should not be placed on top of each other during long term storage. Health and Safety Precautions It is dangerous to approach the application sites with fire. Fresh air should be circulated in the storage and the application sites. During the application, a protective apparel, protective gloves, goggles and masks which comply with the Occupational Health and Safety Rules should be used. Due to the irritation effect of the uncured materials, the mixture should not come into contact with skin and eyes; in case of a contact, the affected area should be washed with plenty of water and soap; in case of swallowing, a physician should be consulted immediately. No food or beverages should be brought to the application area. The product should be stored and kept out of reach of children. For detailed information please consult the Material Safety Data Sheet. Sayfa 4 / 5

5 Disclaimer The technical information given in this publication is based on the present state of our best scientific and practical knowledge. SARTECH Yapı Malzemeleri San. Tic. Ltd Şti.is only responsible for the quality of the product. SARTECH Yapı Malzemeleri San. Tic. Ltd Şti. is not responsible for results that may occur because the product is used other than advised and/or out of instructions regarding the place and the method of use. This technical form is valid only till a new version is implemented and nullifies the old ones. Sayfa 5 / 5